CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology

Integrated Heat Sink with Cooling Capability

Technical Resource

PRODUCTION OF SINGLE CYLINDER ENGINE COMPONENTS THROUGH HIGH PRESSURE DIE CASTING IN SEDI ENUGU

From Theory to Production: A Practical Guide to High-Pressure Die Casting for Engine Components This technical brief is based on ...

07/01/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, High pressure die casting, Quality Control, Review, Sand casting, STEP, Technical Data-E, 금형, 해석

Figure 4. Cold Chamber Process (Groover, 2007)

Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys

A Blueprint for High-Integrity HPDC: Tackling Porosity in Structural Aluminum & Magnesium Castings This technical brief is based on the ...

07/01/2025 / Aluminium-E, aluminum alloy, aluminum alloys, ANOVA, automotive-E, AZ91D, CAD, Copper-E, Die casting, Efficiency, High pressure die casting, Quality Control, STEP, Technical Data-E

Figure 2. Alternator resonance frequency characterization test setup

Prevention of the Fracture Problem Occurring in Automotive Alternator Heatsink Blocks Using Artificial Intelligence

AI-Powered Design: Eliminating Heatsink Fracture Before It Happens This technical brief is based on the academic paper "Prevention of the ...

07/01/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, finite element simulation, Quality Control, STEP, Technical Data-E

Proto Die Casting vs. 3D Printing: A Data-Driven Guide to Smarter Aluminum Prototyping

This technical brief is based on the academic paper "Process Selection on the Basis of Time Cost and Quality for ...

07/01/2025 / Aluminium-E, aluminum alloy, automotive-E, CAD, Die casting, Mechanical Property, Quality Control, STEP, Technical Data-E

Fig. 7. Example of typical injection mold for automotive industry holding geometry for mirrored parts (left and right side of the vehicle)

Neural Network-Based Model for Supporting the Expert Driven Project Estimation Process in Mold Manufacturing

This introduction paper is based on the paper "Neural Network-Based Model for Supporting the Expert Driven Project Estimation Process in ...

07/01/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Review, STEP, Technical Data-E

Slash Downtime, Boost Reliability: A Data-Driven Model for Die Casting Machine Maintenance

This technical brief is based on the academic paper "Preventive Maintenance Modeling on Die Casting Machines with Information Systems" by ...

06/30/2025 / Aluminium-E, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Efficiency, Review, STEP, Technical Data-E

Figure 2: Filling of a short rectangular die for Re=500.

Modelling the High Pressure Die Casting Process Using SPH

This introduction paper is based on the paper "Modelling the High Pressure Die Casting Process Using SPH" published by "CSIRO ...

06/30/2025 / Aluminium-E, CAD, CFD, Die casting, Die Casting Congress, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Review, Technical Data-E

Figure 3. Simulation results for inlet flow rate of 10 LPM at 60 s: (a) steady-state velocity magnitude contour plot at the middle cross-section of serpentine flow channels; (b) electric potential contour plot on the conductive heating layer; (c) temperature contour plot on the solid surface; (d) temperature contour plot on the fluid surface.

Model Characterization of High-Voltage Layer Heater for Electric Vehicles through Electro-Thermo-Fluidic Simulations

This introduction paper is based on the paper "Model Characterization of High-Voltage Layer Heater for Electric Vehicles through Electro-Thermo-Fluidic Simulations" ...

06/29/2025 / Aluminium-E, aluminum alloy, Applications, CAD, CFD, Efficiency, Electric vehicles, heat sink-E, Review, STEP, temperature field

Figure 8. Division of unbounded undercut feature: (a) extension of shortest non-convex edges, (b) creating a surface patch, (c) simple undercut feature No. 1 and (d) simple undercut feature No. 2.

Automated identification of complex undercut features for side-core design for die-casting parts

The content of this introduction paper is based on the article "Automated identification of complex undercut features for side-core design ...

06/28/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Review, Salt Core-E, STEP, Technical Data-E

Figure 1 Example of mould and corresponding parting directions

The Geometry of Savings: A New Algorithm for Optimal Parting Directions in Die Casting

This technical brief is based on the academic paper "Parting directions for mould and die design" by Lin-Lin Chen, Shuo-Yan ...

06/27/2025 / Aluminium-E, CAD, Die casting, STEP, Technical Data-E

Figure 5: Microstructure and stress-strain curves of commercial alloys 6016 and 6016 doped with 10 vol.% IMPs. The insert shows increased strain hardening due to IMPs. Kernel Avera

Overview on aluminium alloys as sinks for end-of-life vehicle scrap

This technical brief is based on the academic paper "Overview on aluminium alloys as sinks for end-of-life vehicle scrap" by ...

06/27/2025 / Aluminium-E, aluminum alloy, aluminum alloys, CAD, Casting Technique, Die casting, Electric vehicles, Microstructure, Quality Control, Review, STEP, Technical Data-E

Figure 1: Diagram of changing the cooling module material.

A New Hybrid Approach to Cooling High-Power Electronics with HPDC

This technical brief is based on the academic paper "Optimizing the Structural Design of Computing Units in Autonomous Driving Systems ...

06/27/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, automotive-E, CAD, cold plate, cooling solutions, Die casting, Die casting Design, Heat Sink, heat sink-E, Quality Control, Technical Data-E

Fig. 1. Examples of automotive components made of Mg alloys a) engine block, b) oil pump

Microstructures of Mg-Al-Zn and Al-Si-Cu cast alloys

This introduction paper is based on the paper "Microstructures of Mg-Al-Zn and Al-Si-Cu cast alloys" published by "Journal of Achievements ...

06/27/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Sand casting

Fig. 5 Defect distribution from top view side (a), 3D visualization of defects in AM-Cu (b) and along interface (c), and equivalent pore radius distribution in composite (d)

Strengthening behavior and thermal conductivity of Cu/Al composite with penetration architecture

This introduction paper is based on the paper "Strengthening behavior and thermal conductivity of Cu/Al composite with penetration architecture" published ...

06/26/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Efficiency, Microstructure, Review, Technical Data-E

Figure 1: Mechanisms of morphology change in the solid phase during isothermal holding of semi-solid alloy. [6] a) Coarsening mechanisms (b) Coalescence mechanisms

Microstructure Evolution in Al-7Si-0.3Mg Alloy During Partial Melting and Solidification from Melt: A Comparison

This introduction paper is based on the paper "Microstructure Evolution in Al-7Si-0.3Mg Alloy During Partial Melting and Solidification from Melt: ...

06/26/2025 / Air cooling, Al-Si alloy, Aluminium-E, Applications, automotive-E, CAD, Die casting, Heat Sink, Microstructure, STEP, Technical Data-E

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Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of EGR Mixer using the salt method

Started mass production of COOLING PLATE applying copper die casting method