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“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology

News & Notify, Technical Resource

Figure 1. NPV and Payback period function as the initial incremental cost for 4,000 h of operation

Induction motors with copper rotor: a new opportunity forincreasing motor efficiency

Percy R. Viego Felipe1, Vladimir Sousa Santos2, Julio R. Gómez Sarduy1, José P. Monteagudo Yanes1,Enrique Ciro Quispe31Center of Energy and ...

08/21/2023 / Copper Rotor, Copper-E, Efficiency, Technical Data-E

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

Yihu Ma a, Wenbo Yu a, Zihao Yuan b, Chaosheng Ma a, Wantong Chen a, Mengwu Wu c, Shoumei Xiong bShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matchar.2023.112710Get rights and content Highlights •The expansion behavior of HPDCed pores was 3D characterized during heat ...

08/07/2023 / Aluminium-E, Die casting, High pressure die casting, Technical Data-E

Fig. 1. Photograph of the project under analysis. View: a) from the fixed half; b) from the mobile halfFig. 2. Thermal images of the mould used in the study: a) fixed half; b) mobile halfFig. 3. The result of an input simulationa)b)a)b)

Effect of Cavitation Phenomenon on the Quality ofHigh-Pressure Aluminium Alloy Castings

Marcin BrzezińskiAGH University of Krakow, Al. A. Mickiewicza 30, 30-059, Krakow https://orcid.org/0000-0002-3989-3657 Jakub WiśniowskiAGH University of Krakow, Al. A. Mickiewicza ...

07/26/2023 / Aluminium-E, aluminum alloy, Aluminum Die casting, Die casting, High pressure die casting, Technical Data-E

Figure 6. Fluid velocity vector of the cylindrical riser tube (left) and the cone-shaped tube (right) [33]

Low- and High-Pressure Casting Aluminum Alloys: A Review

WRITTEN BY Helder Nunes, Omid Emadinia, Manuel F. Vieira and Ana Reis Submitted: December 5th, 2022 Reviewed: January 7th, 2023 ...

07/17/2023 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Casting Technique, Die casting, Efficiency, High pressure die casting, Microstructure, Review, Sand casting, secondary dendrite arm spacing, Technical Data-E

Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

Yoshihiro Nagata, Kiyotaka Kato, Takuma Shishido, Ao Tsuchiya, Sanji Kitaoka, Naoto Oshiro, Naomi Nishi, Naoki Nonaka, Takayuki Koike, Toshimitsu Oike, ...

07/03/2023 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Die casting, High pressure die casting, Review, Technical Data-E

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

Yihu Ma a, Wenbo Yu a, Zihao Yuan b, Chaosheng Ma a, Wantong Chen a, Mengwu Wu c, Shoumei Xiong bShow moreAdd to MendeleyShareCite aCenter of Materials Science and Engineering, School of Mechanical and Electronic Control Engineering, Beijing Jiaotong University, ...

06/19/2023 / Aluminium-E, Die casting, High pressure die casting, Technical Data-E

Figure 4. General scheme of the LPC cycle [33].

Low- and High-Pressure Casting Aluminum Alloys: A Review

WRITTEN BY Helder Nunes, Omid Emadinia, Manuel F. Vieira and Ana Reis Submitted: December 5th, 2022 Reviewed: January 7th, 2023 ...

06/05/2023 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Casting Technique, Die casting, Efficiency, High pressure die casting, Microstructure, Review, Sand casting, secondary dendrite arm spacing, Technical Data-E

Figure 8(a) Inverse pole figure maps for halite grains with large Kristallbrocken grains labelled 1–5. (b) Pole figures of fine-grained matrix halite excluding five Kristallbrocken grains show no significant crystallographic preferred orientation (CPO). (c) Kernel average misorientation (KAM) map overlaid with white low- and high-angle grain boundaries (misorientation >5∘). KAM map was calculated over a distance of 40 µm (second neighbour) with a threshold of 3∘ in order to enhance the small-angle subgrain boundaries. KAM shows subgrain-free matrix halite with few exceptions in large matrix halite grains, Kristallbrocken 1 and 5 with subgrains, and subgrains in boudin necks of Kristallbrocken 3 and 4. (d) Cumulative reference orientation deviation map over the areas of Kristallbrocken 3 and 4, based on more highly resolved EBSD measurements. Reference points for each of the two grains are indicated. Panels (a) and (b) consist of 30 individual measurements, which due to image distortion under 70∘ tilt cannot be stitched perfectly. Therefore, in some cases an artificial separation of areas belonging to the same grain is visible

Large grain-size-dependent rheology contrasts of halite at low differential stress: evidence from microstructural study of naturally deformed gneissic Zechstein 2 rock salt (Kristallbrockensalz) from the northern Netherlands

Jessica Barabasch,Joyce Schmatz,Jop Klaver,Alexander Schwedt,and Janos L. Urai Abstract Constitutive laws to predict long-term deformation of solution-mined caverns and radioactive-waste ...

05/29/2023 / Applications, CAD, IGS, Microstructure, Review, Salt Core, Salt Core-E, STEP, Stress–strain, Technical Data-E

Figure 3. Casting of SB 55 variant with gating system.

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing Marek Brůna 1, Martin Medňanský 1,*, Marek Matejka 1 and Radka Podprocká 2 ...

05/22/2023 / Al-Si alloy, Aluminium-E, aluminum alloy, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, radiator, Review, Sand casting, Segment, Technical Data-E

Figure 1. High pressure die-casting [1].

An Industrial Perspective on Magnesium Alloy Wheels: A Process and Material Design

An Industrial Perspective on Magnesium Alloy Wheels: A Process and Material Design Miaomiao Wang1,21China Copper Institute of Engineering and Technology, ...

05/08/2023 / Alloying elements, Aluminium-E, aluminum alloy, Applications, CAD, Casting Technique, Die casting, Efficiency, High pressure die casting, Magnesium alloys, Microstructure, Permanent mold casting, Quality Control, Review, Sand casting, STEP, Technical Data-E

A study on the construction of die-casting production prediction model by machine learning with Taguchi methods

Yung-Tsan Jou, Riana Magdalena Silitonga & Ronald Sukwadi Received 05 Jan 2022, Accepted 16 Jan 2023, Published online: 30 Apr 2023 ...

05/04/2023 / Aluminium-E, Die casting, Taguchi method, Technical Data-E, 자동차 산업

Figure 9- Left: Schematics of a conventional HPDC cold chamber machine [14]; Right: Typical layout of a component produced by a cold chamber machine [15].

High Pressure Die Casting of Zamak Alloys

Steven Richard Pires de OliveiraDissertação de MestradoOrientador na FEUP: Prof. Doutor Rui Jorge de Lemos NetoOrientador no INEGI: Doutora Inês ...

04/17/2023 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, AZ91D, Die casting, Die Casting Congress, Efficiency, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Review, Salt Core, STEP, STP, Technical Data-E

The concept of net shape for castings

JCampbellIRC in Materials, The University of Birmingham, Birmingham B15 2TT, UK Abstract A quantitative study of the factors influencing the ...

04/03/2023 / Aluminium-E, Die casting, Sand casting, Technical Data-E

High-Temperature Mechanical Properties of NaCl–Na2CO3 Salt-Mixture Removable Cores for Aluminum Die-Casting

High-Temperature Mechanical Properties of NaCl–Na₂CO₃ Salt-Mixture Removable Cores for Aluminum Die-Casting

Katsunari Oikawa, Kazuhiro Sakakibara, Youji Yamada, Koichi Anzai Abstract The NaCl–Na2CO3 salt mixture is proposed as a water-soluble core material for aluminum die-casting processes ...

03/20/2023 / Die casting, Microstructure, Salt Core-E, Technical Data-E, 알루미늄 다이캐스팅

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

S. Cecchel, D. Ferrario The purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, ...

03/06/2023 / Aluminium-E, aluminum alloy, Die casting, High pressure die casting, Technical Data-E

Al Alloys and Manufacturing Processes for Lightweight Applications in Electric Vehicles

Anita Hu, Henry Hu, Yuxian Li, Sufeng Liu & Wutian Shen Conference paper First Online: 06 January 2023 27 Accesses ...

02/27/2023 / Aluminium-E, aluminum alloy, aluminum alloys, Copper-E, Die casting, Efficiency, Electric vehicles, Microstructure, Review, Technical Data-E, 자동차 산업

A heuristic approach to meet geometric tolerance in High Pressure Die Casting

G.CampatelliA.Scippa Abstract In High Pressure Die Casting (HPDC), geometrical distortions usually happen during the cooling phase, due to the reduced ...

02/13/2023 / Air cooling, Aluminium-E, Aluminum Casting, CAD, CFD, Computational fluid dynamics (CFD), Copper-E, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Technical Data-E

Fig. 2—Surface appearances of the alloy 360 in the as-cast condition and after different solution-treatment schedules. Metal velocity at the gate was 26 m/s.

Heat Treatment of High-Pressure Die Castings

고압 다이캐스팅의 열처리 R.N. Lumley, R.G. O’Donnell, D.R. Gunasegaram & M. Givord Metallurgical and Materials Transactions A volume 38, pages2564–2574 ...

02/01/2023 / Aluminium-E, Copper-E, Die casting, Microstructure, Review, Technical Data-E

Fig. 3. Axisymmetric FE model of the solid, containing an elliptic pore with applied boundary conditions and inner pore pressure.

Conditions for blister formation during thermal cycles of Al–Si–Cu–Fe alloys for high pressure die-casting

OksanaOzhoga-MaslovskajaElisabettaGariboldiJannis NicolasLemkeShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matdes.2015.12.003Get rights and content Highlights • Critical conditions for blister formation of Al–9Si–3Cu–Fe alloy are ...

01/23/2023 / Aluminium-E, aluminum alloy, Copper-E, Die casting, High pressure die casting, High pressure die casting (HPDC), radiator, Technical Data-E

Fig. 1. (a) Cold chamber high pressure die casting machine and (b) dieeset in the machine, and (c) cross section of dieeset showing the round tensile test bars casted by the die.

High strength and ductility aluminium alloy processed by high pressure die casting

XixiDongaHailinYangbXiangzhenZhuaShouxunJiaShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jallcom.2018.09.260Get rights and content Abstract A high strength (Yield strength ≥ 320 MPa) and high ductility (Tensile elongation ≥ 10%) die–cast ...

01/09/2023 / Aluminium-E, aluminum alloy, Aluminum Casting, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Technical Data-E

Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of EGR Mixer using the salt method

Started mass production of COOLING PLATE applying copper die casting method

CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

News & Notify, Technical Resource

Induction motors with copper rotor: a new opportunity forincreasing motor efficiency

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

Effect of Cavitation Phenomenon on the Quality ofHigh-Pressure Aluminium Alloy Castings

Low- and High-Pressure Casting Aluminum Alloys: A Review

Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

Low- and High-Pressure Casting Aluminum Alloys: A Review

Large grain-size-dependent rheology contrasts of halite at low differential stress: evidence from microstructural study of naturally deformed gneissic Zechstein 2 rock salt (Kristallbrockensalz) from the northern Netherlands

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing

An Industrial Perspective on Magnesium Alloy Wheels: A Process and Material Design

A study on the construction of die-casting production prediction model by machine learning with Taguchi methods

High Pressure Die Casting of Zamak Alloys

The concept of net shape for castings

High-Temperature Mechanical Properties of NaCl–Na₂CO₃ Salt-Mixture Removable Cores for Aluminum Die-Casting

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

Al Alloys and Manufacturing Processes for Lightweight Applications in Electric Vehicles

A heuristic approach to meet geometric tolerance in High Pressure Die Casting

Heat Treatment of High-Pressure Die Castings

Conditions for blister formation during thermal cycles of Al–Si–Cu–Fe alloys for high pressure die-casting

High strength and ductility aluminium alloy processed by high pressure die casting