Tag Archives: Computer simulation

A Study on Solidification Behavior of a High Pressure Die Cast Aluminum Swing Arm Using Commercial Modeling Software To Predict Porosity Level

A Study on Solidification Behavior of a High Pressure Die Cast Aluminum Swing Arm Using Commercial Modeling Software To Predict Porosity Level

Abstract In the automobile industry, aluminum casting is a commonly utilized production process for structural components. However, flaws in aluminum castings can lead to fatigue failures. This research study provides a thorough analysis of the design, development, construction, and testing of a swing arm made of aluminum die-cast (HPDC). The investigation primarily focuses on analyzing

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Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

by Dirk Lehmhus Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, Wiener Straße 12, 28359 Bremen, GermanyMetals 2024, 14(3), 334; https://doi.org/10.3390/met14030334Submission received: 25 February 2024 / Accepted: 8 March 2024 / Published: 14 March 2024(This article belongs to the Special Issue Advances in Metal Casting Technology) 1. Introduction It is a platitude that science and technology do not necessarily evolve along straight paths.

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Casting Design of Oil Pan : (A) Case 1; (B) Case 2; (C) Case 3

Casting Layout Design Using CAE Simulation : Automotive Part(Oil Pan_BR2E)

산업경영시스템학회지 = Journal of society of Korea industrial and systems engineeringv.40 no.1 , 2017년, pp.35 – 40  권홍규 (남서울대학교 산업경영공학과) Abstract A most important progress in civilization was the introduction of mass production. One of main methods for mass production is die-casting molds. Due to the high velocity of the liquid metal, aluminum die-casting is so complex where

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Fig. 1. a) Pin holes observed in the top side casting; b) Blow holes observed in tapped holes; c) Porosity is observed in top side of the casting.

Numerical and experimental approach to eliminate defects in al alloy pump- crank case processed through gravity die casting route

S.AravindP.RagupathiG.VigneshDepartment of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, Tamil Nadu 641 021, India Received 30 June 2020, Accepted 14 July 2020, Available online 14 August 2020. Abstract A numerical investigation was carried out with the help of computer based casting simulation software to eliminate defects such as shrinkage due to solidification, cracks, imperfect

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FLOW-3D Courtesy Littler Diecasting Corporation, (www.flow3d.co.kr)

CFD for die casting processes

Computer simulation techniques for die casting processes Die casting is the go-to manufacturing technology for mass-produced, lightweight components made from metal, predominantly Aluminum and Magnesium alloys. Most of the high pressure die casted parts are manufactured for the automotive industry but consumer electronics are also making use of this technology. High Pressure Die Casting (HPDC)

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About CASTMAN

CASTMAN Co., Ltd. is a company specialized in high-quality die casting possessing engineering expertise and technical experience of die casting engineering accumulated over several years. Our company carries out all processes in die casting ranging from designing and manufacturing of dies, to computer simulation, die casting and post-processing. With the engineering expertise, CASTMAN develops and

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Industries Served

CASTMAN has been introducing outstanding die-casting products through leading activities in the die-casting industry, and continuously contributing to the manufacturing industry. High pressure die casting is often an excellent process for quickly manufacturing many parts and has a high level of engineering skills. At our aluminum casting worksites, dynamism and delicacy go hand in hand.

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Copper Die-casting Solutions

Copper die casting offers high hardness, high corrosion resistance, the highest mechanical properties of alloy die casts, good wear resistance, good dimensional stability, good properties close to the strength of steel parts. The use of forged high-conductivity copper for busbars, power cables, household wiring and overhead lines is well established. For non-standard complex shaped components,

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Copper Die-casting Solutions

Solutions MOLD LIFE POROSITY OPERATION CONDITION TECHNICALISSUE Damage to die due to continuous exposure to thermal stress– Thermal stress due to temperature difference in die and molten metal– Melt temperature : 1,350°C, Die temperature : 2~300°C– Temperature differ– ence of approx. 1,000°CShorter die life span compared to dies for aluminum diecasting Absence of copper die-cas-ting

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