Tag Archives: High pressure die casting

Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model

Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model

Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model Author links open overlay panelYongfa Zhang ab, Jiang Zheng cd, Fuhui Shen b, Dongsong Li b, Sebastian Münstermann b, Weijian Han e, Shiyao Huang e, Tianjiao Li cShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.engfracmech.2023.109541Get rights and content Abstract In this paper, we investigate how the shear-modified Gurson-Tvergaard-Needleman (GTN) model can be used to reveal the effect of manufacturing-process-induced porosity on the scatter of ductile fracture properties of a

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Semi-solid Die Casting of Some Aluminum Alloys for Lightweight Automotive Components

Semi-solid Die Casting of Some Aluminum Alloys for Lightweight Automotive Components

Semi-solid Die Casting of Some Aluminum Alloys for Lightweight Automotive Components Part of the Lecture Notes in Mechanical Engineering book series (LNME) Abstract The use of light alloys in automotive applications has been rapidly increasing in the industry as a means to reduce fuel consumption and carbon dioxide emissions. Semi-solid forming process for Al-Si based alloys, which

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Kaolinite and SiO2 ink coating fracture surface EDS & SEM images.

Energy efficiency of smelting of scrap aluminium in HPDC facilities

So-Yeon Yoo1,2, Ahrom Ryu1,2, Min-Seok Jeon3, Dongkyun Kim4, Kiwon Hong4, Sahn Nahm2, and Ji-Won Choi1,5,+ Abstract The aluminium industry is anticipated to witness a surge in demand, with projections of a two to three-fold increase by 2050. Meeting environmental objectives and addressing the growing emphasis on sustainability from both the industry and consumers seeking eco-friendly

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Figure 3. Casting of SB 55 variant with gating system.

알루미늄 다이캐스팅 제품 개발 및 위탁 생산

“혁신적인 제품 개발을 위한 파트너!” (주)캐스트맨은 혁신적인 제품을 만들기 위한 최적의 파트너입니다. 제품의 아이디어에서부터 생산까지, 우리의 엔지니어링 팀과 협력하여 제품을 함께 완성해보세요. 저희는 고객의 요구 사항을 이해하고, 더 나은 제품을 만들기 위해 끊임없이 노력하고 있습니다. 알루미늄 다이캐스팅 제품과 관련하여 개발과 양산에 대해 고민하고 계신다면 ㈜캐스트맨은 고객 여러분께 재료의 선정부터 제작성검토, 원가절감, 시뮬레이션, 금형제작,  양산까지 다이캐스팅

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3D characterization of pores expansion behavior in high pressure die castings during heat treatment

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

Yihu Ma a, Wenbo Yu a, Zihao Yuan b, Chaosheng Ma a, Wantong Chen a, Mengwu Wu c, Shoumei Xiong bShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matchar.2023.112710Get rights and content Highlights Abstract The expansion behavior of pores in high pressure die castings (HPDC) was carefully investigated by 3D reconstruction method along the radial direction of tensile bars in this work. The heat treatment designed with the solid solution temperature of 490 °C and solution time 30 min was respectively conducted on

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Fig. 1. Photograph of the project under analysis. View: a) from the fixed half; b) from the mobile halfFig. 2. Thermal images of the mould used in the study: a) fixed half; b) mobile halfFig. 3. The result of an input simulationa)b)a)b)

Effect of Cavitation Phenomenon on the Quality ofHigh-Pressure Aluminium Alloy Castings

DOI:  https://doi.org/10.7494/jcme.2023.7.3.27 ABSTRACT This article presents an analysis of the effect of cavitation on the erosion of pressure moulds intended for the HPDC casting mould manufacturing process. Changes in the surface area of the eroded areas were investigated via photographs of castings at the beginning of the mould life as well as at 30%. The

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Figure 6. Fluid velocity vector of the cylindrical riser tube (left) and the cone-shaped tube (right) [33]

Low- and High-Pressure Casting Aluminum Alloys: A Review

WRITTEN BY Helder Nunes, Omid Emadinia, Manuel F. Vieira and Ana Reis Submitted: December 5th, 2022 Reviewed: January 7th, 2023 Published: February 3rd, 2023 DOI: 10.5772/intechopen.109869 Abstract Low- pressure casting and high-pressure casting processes are the most common liquid-based technologies used to produce aluminum components. Processing conditions such as cooling rate and pressure level greatly influence the

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Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

International Journal of Metalcasting (2023)Cite this article Abstract Non-heat-treated Al–Mg-based die casting alloys have been developed for the structural parts of automobiles. In previous studies, alloy compositions with at least 1.0%Si have been proposed to reduce the hot tearing susceptibility (HTS). On the other hand, the increase in the Si content reduces the ductility. For some

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3D characterization of pores expansion behavior in high pressure die castings during heat treatment

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

Yihu Ma a, Wenbo Yu a, Zihao Yuan b, Chaosheng Ma a, Wantong Chen a, Mengwu Wu c, Shoumei Xiong bShow moreAdd to MendeleyShareCite aCenter of Materials Science and Engineering, School of Mechanical and Electronic Control Engineering, Beijing Jiaotong University, Beijing 100044, China.bSchool of Materials Science and Engineering, Tsinghua University, Beijing, 100084, ChinacSchool of Automotive Engineering, Wuhan University of Technology, Wuhan 430070, China https://doi.org/10.1016/j.matchar.2023.112710Get rights and content Highlights •The expansion behavior of HPDCed pores was

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Figure 4. General scheme of the LPC cycle [33].

Low- and High-Pressure Casting Aluminum Alloys: A Review

WRITTEN BY Helder Nunes, Omid Emadinia, Manuel F. Vieira and Ana Reis Submitted: December 5th, 2022 Reviewed: January 7th, 2023 Published: February 3rd, 2023 DOI: 10.5772/intechopen.109869 FROM THE EDITED VOLUME Recent Advancements in Aluminum Alloys [Working Title] Dr. Shashanka Rajendrachari CHAPTER METRICS OVERVIEW 13 Chapter DownloadsView Full Metrics REGISTER TO DOWNLOAD FOR FREE Share Cite ADVERTISEMENT ADVERTISEMENT Abstract Low-

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