Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Figure 8. Developed Al-6Zn-2Mg-1.5Cu alloy propeller

Development of Low-Pressure Die-Cast Al-Zn-Mg-Cu Alloy Propellers Part II: Simulations for Process Optimization

This article introduces the paper "Development of Low-Pressure Die-Cast Al-Zn-Mg-Cu Alloy Propellers Part II: Simulations for Process Optimization". 1. Overview: ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Review, Technical Data-E
Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts

Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts

This introductory paper is the research content of the paper ["Establishing Guidelines to Improve the High-Pressure Die Casting Process of ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, AZ91D, CAD, Die casting, Efficiency, finite element simulation, High pressure die casting, Review, Technical Data-E
EFFECTS OF THERMOMECHANICAL TREATMENTS ON THE CHEMICAL AND MECHANICAL PROPERTIES OF Al-Cu Alloy

EFFECTS OF THERMOMECHANICAL TREATMENTS ON THE CHEMICAL AND MECHANICAL PROPERTIES OF Al-Cu Alloy

This introductory paper is the research content of the paper ["EFFECTS OF THERMOMECHANICAL TREATMENTS ON THE CHEMICAL AND MECHANICAL PROPERTIES ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Copper-E, Die casting, Efficiency, Mechanical Property, Microstructure, Technical Data-E, 자동차, 자동차 부품
Fig. 10. Diecast car audio heat sink component with various alloy compositions; (a) Al-1.0 wt%Cu-0.6 wt%Fe-1.5 wt%Si), (b) Al1.0 wt%Cu-0.6 wt%Fe-2.0 wt%Si, (c) Al-2.5 wt%Cu-0.8 wt%Fe11 wt%Si-0.2 wt%Mg-0.3 wt%Mn (ALDC12).

Effect of Alloying Elements on the Thermal Conductivity and Casting Characteristics of Aluminum Alloys in High Pressure Die Casting

This introductory paper is the research content of the paper ["Effect of Alloying Elements on the Thermal Conductivity and Casting ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Efficiency, Heat Sink, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E, 금형
Fig. 1. Stages of Heat Sinks design, simulation and manufacturing.

ECO-DESIGN OF HEAT SINKS BASED ON CAD/CAE TECHNIQUES

This introductory paper is the research content of the paper ["ECO-DESIGN OF HEAT SINKS BASED ON CAD/CAE TECHNIQUES"] published by ...
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/ air-cooled heat sinks, Aluminium-E, Applications, CAD, Efficiency, Heat Sink, heat sink-E, Review
Bild 1. Einordnung der Karosseriebauweise „Mega-Casting" und dessen Konzepte mit beispielhaften OEM und Modellen im Rahmenwerk der etablierten Karosseriebauweisen (Eigenleistung). Rahmenwerk und Teil-Darstellungen in Anlehnung an Birkert et al. [3], Stellantis [14], Land Rover [15], Tesla [5]. Grafik: WZL

Opportunities and Risks of Mega-Casting in Automotive Production – The Aluminum Die-Casted Body in White

This introductory paper is the research content of the paper ["Opportunities and Risks of Mega-Casting in Automotive Production - The ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), STEP, Technical Data-E
Figure 1 Body with self-supporting shell construction ([3], p.18)

Die Casting or Sheet Metal Forming: A Comparison of Car Body Manufacturing in Times of the “Giga Press”

This introductory paper is the research content of the paper ["Die Casting or Sheet Metal Forming: A Comparison of Car ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, Technical Data-E
Figure 13. Pouring process to assembled mould

Development of water-based core technology for light alloys

This introductory paper is the research content of the paper ["Development of water-based core technology for light alloys"] published by ...
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/ Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Draft, Efficiency, Microstructure, Review, Sand casting, Technical Data-E
Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting

This introductory paper is the research content of the paper ["Development of High Performance Copper Alloy Chill Vent for High ...
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/ ADC12, Aluminium-E, AZ91D, CAD, Copper-E, Die casting, Efficiency, Heat Sink, High pressure die casting, High pressure die casting (HPDC), Technical Data-E
Figure 1. (a) Image of “test specimen” HPDC die used in this study, (b) Image of “test specimen” casting using Nemalloy HE700.

Development of High Ductility Al-Zn-Mg Casting Alloys for Automotive Structural Components

This introductory paper is the research content of the paper ["Development of High Ductility Al-Zn-Mg Casting Alloys for Automotive Structural ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Die Casting Congress, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Technical Data-E
Figure 9: Aluminum extruded 2D heat sinks (top left), aluminum machined heat sink (top right), zinc cast heat sinks (bottom left) [8], and new generation zinc cast heat sink (bottom right).

Development of a New High Fluidity Zinc Die Casting Alloy

This introductory paper is the research content of the paper ["Development of a New High Fluidity Zinc Die Casting Alloy"] ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Efficiency, Heat Sink, Magnesium alloys, Mechanical Property, Technical Data-E
FIGURE 1. Schematic of the cup designs A, (left) and B, (right)

Developing a patient individualized flexible silicone implant using SLS and vacuum die casting

This introductory paper is the research content of the paper ["Developing a patient individualized flexible silicone implant using SLS and ...
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/ Aluminium-E, CAD, Die casting, Efficiency, IGS, Technical Data-E
Fig. 7.1.7 Exploded View of Assembly

Design of Single Cavity Pressure Die Casting Die for Automotive Part of Aluminum Alloy (AlSi-12) Using CAD Tool & Its Manufacturing by HPDC Technology

This introductory paper is the research content of the paper ["Design of Single Cavity Pressure Die Casting Die for Automotive ...
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/ Aluminium-E, aluminum alloys, automotive-E, CAD, CFD, Computational fluid dynamics (CFD), Die casting, Die casting Design, High pressure die casting, High pressure die casting (HPDC), Permanent mold casting, Sand casting, Technical Data-E
Figure 7.4: Manufacturing of the demo prototype. Pictures courtesy of Leichtmetallkompetenzzentrum Ranshofen.

Design and Computational Analysis of Compound Castings and other Multi-Material Structures

This introductory paper is the research content of the paper ["Design and Computational Analysis of Compound Castings and other Multi-Material ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, finite element simulation, IGS, Review, Technical Data-E, temperature field, thermophysical properties
Fig. 4. Integrated magnesium door cast inner developed as part of a DOEsponsored project led by GM, right, and equivalent steel stamped door inner, left [10] (Copyright 2015 by IMA. Used with permission).

A review of magnesium die-castings for closure applications

This article introduces the paper "A review of magnesium die-castings for closure applications". 1. Overview: Title: A review of magnesium ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, Die casting Design, Draft, Magnesium alloys, Review, Technical Data-E, 자동차, 해석
Fig.1 Schematic diagram of CDS process

Influence of Casting Distance on Microstructure of Simultaneously Mixed Controlled Diffusion Solidified Al-Si Alloys

This introductory paper is the research content of the paper ["Influence of Casting Distance on Microstructure of Simultaneously Mixed Controlled ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Microstructure, Review, Technical Data-E, temperature field
Fig.7 Product of impeller casting

Manufacturing of Thin-walled Impeller Based on Optimization of Sand Mold 3D Printing Forming Process

This introductory paper is the research content of the paper ["Manufacturing of Thin-walled Impeller Based on Optimization of Sand Mold ...
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/ Aluminium-E, aluminum alloy, ANOVA, Applications, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Sand casting, STEP, Technical Data-E
Fig. 20 Waveforms obtained in RQTS for various rotor faults

Design and Development of Rotor Quality Test System for Die-Cast Copper Rotors

This introductory paper is the research content of the paper ["Design and Development of Rotor Quality Test System for Die-Cast ...
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/ Applications, CAD, Copper Rotor, Copper-E, Die casting, Draft, Efficiency, Electric vehicles, Quality Control, Technical Data-E
FIGURE 2 | Possible Mg-based alloys/hybrid materials for application in aerial vehicle construction like a quadcopter. Exemplified sources for further information about the materials are a: Naghdi et al. (2016), b: Dieringa et al. (2004), c: Gavras et al. (2019), d: Dieringa et al. (2017).

Novel Magnesium Based Materials

This introductory paper is the research content of the paper ["Novel Magnesium Based Materials: Are They Reliable Drone Construction Materials? ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Magnesium alloys, Microstructure, Review, Technical Data-E
Fig.4 Grain orientation and grain boundary distribution at position A under different cooling rates

Effects of Cooling Rate on Solidification Structure and Performance of ADC12 Alloy

This introductory paper is the research content of the paper ["Effects of Cooling Rate on Solidification Structure and Performance of ...
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/ ADC12, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, Electric vehicles, Microstructure, secondary dendrite arm spacing, Technical Data-E
Fig. 1 Illustration of important terms used in the gating-system

A computer-aided system for multi-gate gating-system design for die-casting dies

This article introduces the paper "A computer-aided system for multi-gate gating-system design for die-casting dies" presented at the The International ...
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/ Aluminium-E, Applications, CAD, Die casting, Efficiency, Segment, STEP, Technical Data-E
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