Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Life Cycle Assessment of Magnesium Components in Vehicle Construction

This introduction paper is based on the paper "Life Cycle Assessment of Magnesium Components in Vehicle Construction" published by "German ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, Review, Sand casting, Technical Data-E
Figure 1. Major functions within the die casting process

LIFE CYCLE ANALYSIS OF CONVENTIONAL MANUFACTURING TECHNIQUES: DIE CASTING

This summary is based on the working paper "LIFE CYCLE ANALYSIS OF CONVENTIONAL MANUFACTURING TECHNIQUES: DIE CASTING" from the Massachusetts ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, Die casting, Draft, Efficiency, Review, Sand casting, Technical Data-E
Figure 1: Imprints of cracks on a cast, as a result of thermal cracking

Laser repair welding of thermal cracks on Aluminium die casting dies

This introduction paper is based on the paper "Laser repair welding of thermal cracks on Aluminium die casting dies" published ...
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/ Aluminium-E, Applications, CAD, Die casting, Microstructure, Technical Data-E
Figure 1. Typical applications of aluminium castings in automotive vehicles [5]. Nemak/American Metal Market Conference, 2015, accessed on 1 October 2022.

Joining Technologies for Aluminium Castings—A Review

This introduction paper is based on the paper "Joining Technologies for Aluminium Castings—A Review" published by "Coatings". Figure 1. Typical ...
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/ ADC12, Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, Aluminum Casting, automotive-E, CAD, Die casting, Efficiency, Microstructure, Review, Sand casting, Technical Data-E
Fig. 4 Forming simulation of the undercut-forging process in cross sectional view

Investigation of the required clamping force at multidirectional undercut-forging

This introduction paper is based on the paper "Investigation of the required clamping force at multidirectional undercut-forging" published by "Production ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Efficiency, Microstructure, Review, Salt Core, Technical Data-E
Figure 1 Topological design and optimisation of the integratedcasting structure for rear chassis.

Integrated Structural Casting Development with Digital Twin Technology

This introduction paper is based on the paper "Integrated Structural Casting Development with Digital Twin Technology" published by "The 75th ...
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/ Aluminium-E, automotive-E, CAD, Die casting, Efficiency, Mechanical Property, Microstructure, Review, STEP, Technical Data-E
Figure 1 shows the setup with the holding device and the equipment used.

Quality Testing in Aluminum Die-Casting – A Novel Approach Using Acoustic Data in Neural Networks

The content of this introduction paper is based on the article "Quality Testing in Aluminum Die-Casting – A Novel Approach ...
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/ Aluminium-E, Aluminum Casting, Aluminum Die casting, Applications, CAD, convolutional neural network, deep learning, Die casting, Quality Control, Segment, Technical Data-E
Figure 48 : The boundary condition for Samsung battery SDI 94 Ah

Innovation and design of the battery box for electric vehicles

This summary is based on the Master Thesis "Innovation and design of the battery box for electric vehicles" published by ...
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/ Air cooling, Aluminium-E, Applications, automotive-E, CAD, Cooling Plate, Electric vehicles, Heat Sink, Lithium-ion battery, Review, Technical Data-E, temperature field
FIGURE 3.—Microstructure of specimens formed by varying injection pressure: (a) 60 MPa, (b) 80 MPa, (c) 100MPa, (d) 125MPa. Brighter regions are a-Al grains and the darker regions are a mixture of empty and [Al þ Mg2Si] eutectic regions.

Injection Parameters Optimization and Artificial Aging of Automotive Die Cast Aluminum Alloy

This introduction paper is based on the paper "Injection Parameters Optimization and Artificial Aging of Automotive Die Cast Aluminum Alloy" ...
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/ ADC12, Air cooling, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E
Figure 3.23 Demo-axial sample as a compound casting, a) Steel insert positioned in a squeeze casting mould [58], b) Steel insert (top) and compound casting [58], c) Cross section of the sample [57]

Interface of steel inserts in Al-Si alloy castings

This introduction paper is based on the paper "Interface of steel inserts in Al-Si alloy castings" published by "Dissertation, Technischen ...
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/ Al-Si alloy, Aluminium-E, CAD, Casting Technique, Die casting, High pressure die casting, Magnesium alloys, Microstructure, Review, secondary dendrite arm spacing, STEP, Technical Data-E
Fig. 1. Equipment setup for the experiment.

Effect of Shielding Gases on the Wire Arc Additive Manufacturability of 5 Cr – 4 Mo Tool Steel for Die Casting Mold Making

This introduction paper is based on the paper "Effect of Shielding Gases on the Wire Arc Additive Manufacturability of 5 ...
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/ Alloying elements, automotive-E, CAD, Die casting, Efficiency, Microstructure, STEP, Technical Data-E
Figure 1 Vision of material circularity and manufacturingsustainability (modified, based on [1])

Integrated Computational Materials Engineering and Artificial Intelligence for Sustainable Casting Industry

This introduction paper is based on the paper "Integrated Computational Materials Engineering and Artificial Intelligence for Sustainable Casting Industry" published ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, Efficiency, Microstructure, Quality Control, Review, STP, Technical Data-E
Figure 8: Pictures of dies from trials for low ex-cavity technology. Picture on left is for die sprayed with conventional technology die lubricant, picture in middle and right is for die sprayed with new technology die lubricants.

Innovative Die Lubricant Trends for Evolving Productivity and Process Requirements

This introduction paper is based on the paper "Innovative Die Lubricant Trends for Evolving Productivity and Process Requirements" published by ...
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/ Aluminium-E, CAD, Die casting, Die Casting Congress, Efficiency, Review, STEP, Technical Data-E
Fig. 2. The effect of squeeze casting pressure on the impact strength of a composite with a fiber volume fraction of 10%

Impact strength of squeeze casting AlSi13Cu2-CF composite

This introduction paper is based on the paper "Impact strength of squeeze casting AlSi13Cu2-CF composite" published by "ARCHIVES of FOUNDRY ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E
Figure 1, internal quality of cast copper rotors

Recent developments in Copper Rotor Motors in China

This introductory paper is the research content of the paper "Recent developments in Copper Rotor Motors in China" published by ...
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/ Aluminium-E, Aluminum Die casting, CAD, Casting Technique, Copper Die casting, Copper Rotor, Copper-E, Die casting, Efficiency, Technical Data-E, temperature field
Figure 3. Manufacturing process of a silicone rubber mold for making wax cooling channel with microstructures.

Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels

This introduction paper is based on the paper "Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing ...
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/ Aluminium-E, Applications, CAD, Computer simulation, conformal cooling, Die casting, Efficiency, Heat Sink, Microstructure, Review, Technical Data-E
FIG. 2. Partial slurry printing characteristics with different solid contents: (a) 54 wt.%, (b) 56 wt.%, (c) 58 wt.%, (d) 60 wt.%.

Parameter Optimization and Precision Control of Water-Soluble Support Cores for Hollow Composite Castings Fabricated by Slurry Microextrusion Direct Forming Method

This introduction paper is based on the paper "Parameter Optimization and Precision Control of Water-Soluble Support Cores for Hollow Composite ...
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/ Alloying elements, Aluminium-E, CAD, Casting Technique, Die casting, Efficiency, High pressure die casting, Mechanical Property, Microstructure, Review, Salt Core, Salt Core-E, Technical Data-E
Figure 1: a) Parting plane of the metal mold for fluidity test and b) fluidity test casting

DEVELOPMENT OF LOW-Si ALUMINUM CASTING ALLOYS WITH AN IMPROVED THERMAL CONDUCTIVITY

This introduction paper is based on the paper "DEVELOPMENT OF LOW-Si ALUMINUM CASTING ALLOYS WITH AN IMPROVED THERMAL CONDUCTIVITY" published ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, Efficiency, Heat Sink, Microstructure, Technical Data-E, thermophysical properties
Fig.1. Power Dissipation Map for AZ31 alloy obtained at a strain of 0.4

DEFORMATION BEHAVIOR OF LOW PRESSURE CAST Mg-3Al-1Zn ALLOY DURING HOT COMPRESSION TEST: A STUDY WITH PROCESSING MAPS

This introduction paper is based on the paper "DEFORMATION BEHAVIOR OF LOW PRESSURE CAST Mg-3Al-1Zn ALLOY DURING HOT COMPRESSION TEST: ...
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/ Aluminium-E, Aluminum Die casting, Applications, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Technical Data-E
Fig. 6. Temperature in the core of the insert [°C].

Study of two alternative cooling systems of a mold insert used in die casting process of light alloy components

This introduction paper is based on the paper "Study of two alternative cooling systems of a mold insert used in ...
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/ Aluminium-E, aluminum alloy, Aluminum Casting, Aluminum Die casting, AUTOMOTIVE Parts, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E, temperature field
Figure 1. (A) Digital image of the waterjet cut HPDC A365 substrate/base material as reference specimens that therefore did not undergo cold gas dynamic spray (CGDS) processing. (B) Digital photo of the thinly coated and Cu CGDS processed A365 HPDC substrate specimens. (C,D) Digital images are similar to (B), where Ni and Ti were utilized as feedstock, respectively. For reference, the thickness of the base material (see (C) with the properly oriented specimen labeled “30”) was 2.5 mm before CGDS processing or postprocessing after that. Solution treatments we

Subsurface Microstructural Evolution of High-Pressure Diecast A365: From Cast to Cold-Sprayed and Heat-Treated Conditions

This introduction paper is based on the paper "Subsurface Microstructural Evolution of High-Pressure Diecast A365: From Cast to Cold-Sprayed and ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, Magnesium alloys, Microstructure, Review, STEP, STP, Technical Data-E
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