Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

Thanks.

Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Figure 8. Microstructure (x100) of the ZSA1 (I, II, III) and ZSA2 (IV, V, VI) alloys when casting into nonmetallic and metallic (VII, VIII, IX) forms at the following casting temperatures: I, IV, VII - 450 °C; II, V, VII - 500 ° III, VI, IX - 550oC

THE ROLE OF THERMAL PROCESSES IN THE FORMATION OF GALVANIC ZINC ANODES PROPERTIES

This introduction paper is based on the paper "THE ROLE OF THERMAL PROCESSES IN THE FORMATION OF GALVANIC ZINC ANODES ...
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/ Aluminium-E, CAD, Efficiency, Heat Sink, Microstructure, Technical Data-E, temperature field
Figure 1. Delphi Interior and Lighting Systems' magnesium alloy steering wheel component.

The Design of an Experiment to Choose an Aluminum Die Casting Alloy for Energy Absorbing Automotive Components

This introduction paper is based on the paper "The Design of an Experiment to Choose an Aluminum Die Casting Alloy ...
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/ Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Technical Data-E
Figure 2. Microstructure of HF alloy in the center of the casting, thickness 0.4 mm, casting conditions 160°C / 55 m/s

The High Fluidity (HF) Zinc Alloy: Process-Property and Ageing Characteristics

This introduction paper is based on the paper "The High Fluidity (HF) Zinc Alloy: Process-Property and Ageing Characteristics" published by ...
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/ Alloying elements, Aluminium-E, aluminum alloy, Applications, CAD, Die casting, Die Casting Congress, Heat Sink, Mechanical Property, Microstructure, Technical Data-E
Fig. 3 The LED headlamp cooling system

The Summarize of High Power LED Headlamps Cooling Design ofAutomobile

This introduction paper is based on the paper "The Summarize of High Power LED Headlamps Cooling Design of Automobile" published ...
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/ Aluminium-E, Applications, automotive-E, CAD, cooling solutions, Efficiency, Heat Sink, heat sink-E, Review, Technical Data-E
Fig. 2. LED headlight radiator structure

Thermal Management of High-Power LEDs in Automotive Headlights

This introduction paper is based on the paper "Thermal management technology of high-power light-emitting diodes for automotive headlights" published by ...
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/ Aluminium-E, Applications, automotive-E, CAD, Efficiency, Heat Sink, heat sink-E, radiator
Figure 4: The deformation of the salt core in a casting experiment.

TOWARDS THE MODELING OF FLUID-STRUCTURE INTERACTIVE LOST CORE DEFORMATION IN HIGH-PRESSURE DIE CASTING

This introduction paper is based on the paper "TOWARDS THE MODELING OF FLUID-STRUCTURE INTERACTIVE LOST CORE DEFORMATION IN HIGH-PRESSURE DIE ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, CFD, Die casting, High pressure die casting, Review, Salt Core, Technical Data-E
[Fig. 3] Structure of LED light bulbs

Heat Analysis for Heat Sink Design Using Finite Element Method

This introduction paper is based on the paper "Heat Analysis for Heat Sink Design Using Finite Element Method" published by ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Die casting Design, Efficiency, Heat Sink, heat sink-E, STP
Fig. 3: Copper Rotor of Induction Motor after Milling Process.

Fabrication and Investigation of Copper Rotor Bar on 0.5HP Induction Motor-A Performance and Economical Study

The content of this introduction paper is based on the article [Fabrication and Investigation of Copper Rotor Bar on 0.5HP ...
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/ Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Efficiency, Review, STEP, Technical Data-E
Figure 7. Cross Section Temperature Profiles in Natural Convection for assembly in Figure 2. (a) Top view and (b) Side view. Temperature range shown is 60 to 100°C.

Thermal Management of Bright LEDs for Automotive Applications

This introduction paper is based on the paper "Thermal Management of Bright LEDs for Automotive Applications" published by "7th. Int ...
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/ Aluminium-E, Applications, automotive-E, CAD, CFD, cold plate, Computational fluid dynamics (CFD), cooling solutions, Efficiency, Heat Sink, heat sink-E, Technical Data-E
[Fig. 3] Temperature distribution of heat sink

Thermal Analysis of the Heat Sink Performance using FEM

This introduction paper is based on the paper "Thermal Analysis of the Heat Sink Performance using FEM" published by "Journal ...
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/ Aluminium-E, CAD, Die casting, Efficiency, Heat Sink, heat sink-E
Figure 3.19: Effect of the holes on the flow pattern and solidification

Optimization Product Parts in High Pressure Die Casting Process

This introduction paper is based on the paper "OPTIMIZATION PRODUCT PARTS IN HIGH PRESSURE DIE CASTING PROCESS" published by "Mälardalen ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, ANOVA, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E, temperature field
Figure 53 : as built Z sample fracture surface magnitude 1,50K,x

Selective laser melting aluminum alloys for automotive component

This introduction paper is based on the paper "Selective laser melting aluminum alloys for automotive component" published by "Politecnico di ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Efficiency, Microstructure, Review, Technical Data-E
Fig: 1.0 Nonfilling defect

Minimise the Nonfilling defect in the high pressure casting process component for an automotive application with metal flow simulation analysis

This introduction paper is based on the paper "Minimise the Nonfilling defect in the high pressure casting process component for ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, Die casting Design, High pressure casting, High pressure die casting, Segment, Technical Data-E
Figure 2.2 World aluminum production, adopted from [18].

Influence of Zr, Cr and Sc alloying on the microstructure and mechanical properties of a Al-Mg-Si casting alloy

This introduction paper is based on the paper "Influence of Zr, Cr and Sc alloying on the microstructure and mechanical ...
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/ Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Casting Technique, Die casting, Efficiency, Mechanical Property, Microstructure, Technical Data-E
Fig. 1 – Eutectic solidification region of a cooling curve and its first derivative and related thermal parameters

Influence of Mg and Ti on both eutectic solidification and modifying efficiency in Sr-modified Al-7Si cast alloys

This introduction paper is based on the paper "Influence of Mg and Ti on both eutectic solidification and modifying efficiency ...
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/ ADC12, Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, CAD, Die casting, Efficiency, Microstructure, Quality Control, Technical Data-E
Fig. 3. SKD61 steel salt core mold.

Improving the Mechanical Properties of Salt Core through Reinforcing Fibers

This introduction paper is based on the paper "Improving the Mechanical Properties of Salt Core through Reinforcing Fibers" published by ...
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/ Aluminium-E, Applications, automotive-E, CAD, Casting Technique, Die casting, High pressure die casting, Microstructure, Review, Salt Core, Salt Core-E, Sand casting
High-Temperature Mechanical Properties of NaCl–Na2CO3 Salt-Mixture Removable Cores for Aluminum Die-Casting

High-Temperature Mechanical Properties of NaCl­Na2CO3 Salt-Mixture Removable Cores for Aluminum Die-Casting

This introduction paper is based on the paper "[High-Temperature Mechanical Properties of NaCl-Na2CO3 Salt-Mixture Removable Cores for Aluminum Die-Casting]" published ...
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/ Aluminium-E, aluminum alloy, automotive-E, CAD, Die casting, IGS, Mechanical Property, Microstructure, Salt Core, Salt Core-E, Technical Data-E, 알루미늄 다이캐스팅
Figure 2 Effective stress contours vs. Time

DEVELOPMENT AND APPLICATION OF CASTING DISTORTION & COMPENSATION TECHNOLOGY BASED ON AUTOMATIC ITERATION METHOD

This introduction paper is based on the paper "DEVELOPMENT AND APPLICATION OF CASTING DISTORTION & COMPENSATION TECHNOLOGY BASED ON AUTOMATIC ...
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/ Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Computer simulation, Die casting, Efficiency, Heat Sink, High pressure die casting, Technical Data-E
Fig.12. Caluclated thermal steady state in cooper cage

Parametrization of the Thermal Model of Induction Motor with Outer Rotor for High Power Density Applications

The content of this introduction paper is based on the article "Parametrization of the thermal model of induction motor with ...
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/ Aluminium-E, Applications, automotive-E, CAD, CFD, Computational fluid dynamics (CFD), Copper Rotor, Copper-E, Efficiency, Technical Data-E
Fig. 1. Mold for fusible core preparation.

Evaluation of Microstructure and Mechanical Property of a Novel Ceramic Salt Core

This introduction paper is based on the paper "Evaluation of Microstructure and Mechanical Property of a Novel Ceramic Salt Core" ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, High pressure die casting, Mechanical Property, Microstructure, Salt Core, Salt Core-E, Technical Data-E
Influence of Super Large Single Piece Die Casting ProductiontoAutomotive Industry

Influence of Super Large Single Piece Die Casting Production to Automotive Industry

This introduction paper is based on the paper "Influence of Super Large Single Piece Die Casting Production to Automotive Industry" ...
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/ Aluminium-E, aluminum alloy, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, STEP, Technical Data-E
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