CASTMAN

CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology

Integrated Heat Sink with Cooling Capability

News & Notify, Technical Resource

Figure 1. The heat exchangers are modeled from bottom to top as layers 1 to 14, where the odd-numbered layers are water-side fins and the even-numbered layers are oil-side fins: (a) Heat exchangers model, (b) Simplified model of heat exchangers.

Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing

1. Overview: Title: Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing Genetic Algorithm (NSGA-II) Authors: Shengchen Li, Zixin Deng, ...

01/24/2025 / Aluminium-E, Applications, CFD, cold plate, Computational fluid dynamics (CFD), convolutional neural network, Efficiency, Review, Technical Data-E, 자동차, 해석

Thermo-economic optimization for the advanced material selection of fins and heat sinks

1. Overview: Title: Thermo-economic optimization for the advanced material selection of fins and heat sinks Authors: Hulusi Delibaş, İbrahim Halil ...

01/24/2025 / Aluminium-E, Applications, CFD, Computer simulation, Efficiency, Heat Sink, Review, Technical Data-E, 알루미늄 다이캐스팅, 자동차, 자동차 산업, 해석

Vehicle giga-casting Al alloys technologies, applications, and beyond

Author links open overlay panelJian Yang abc, Bo Liu ac, Dongwei Shu b, Qin Yang d, Tiegang Hu dShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jallcom.2025.178552Get rights and content Abstract The Giga-casting process, proposed by Tesla, has ...

01/23/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, Casting Technique, Die casting, Draft, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E

Die tool: (a) both tool half and the vacuum valve connection; (b) vacuum unit.

Influence of Vacuum Support on the Fatigue Life of AlSi9Cu3(Fe) Aluminum Alloy Die Castings

Péter Szalva & Imre Norbert Orbulov Execute Summary - Core Research Objective: To compare the high-cycle fatigue behavior of AlSi9Cu3(Fe) ...

01/23/2025 / ADC12, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, AZ91D, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

Fig. 1. Paper's Methodology for analysing a production concept for vehicle production with Mega-casting and evaluation of its potential.

Mega-casting in the automotive production system: Expert interview-based impact analysis of large-format aluminium high-pressure die-casting (HPDC) on the vehicle production

Peter Burggräf a, Georg Bergweiler b, Stefan Kehrer b, Tobias Krawczyk b, Falko Fiedler bShow moreAdd to MendeleyShareCitehttps://doi.org/10.1016/j.jmapro.2024.06.028Get rights and ...

01/23/2025 / Aluminium-E, Die casting, Draft, Efficiency, Electric vehicles, High pressure die casting, Microstructure, Quality Control, Review, Segment, STEP, Technical Data-E

Six mega aluminum shape castings forming the entire lower body structure for Cadillac Celestiq vehicles

Ultra-large aluminum shape casting: Opportunities and challenges

Qi-gui Wang, Andy Wang & Jason Coryell Abstract Ultra-large aluminum shape castings have been increasingly used in automotive vehicles, particularly in electric vehicles ...

01/23/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, CAD, Die casting, High pressure die casting, Mechanical Property, Microstructure, Permanent mold casting, Technical Data-E

Fig. 6. Pit-tail test result of HPDC MRI 260D tensile bar (as-cast).

Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications

Gerry GangWangJ.P.WeilerMeridian Lightweight Technologies, Strathroy, Ontario N7G 4H6, Canada Abstract The use of magnesium alloy high pressure die cast (HPDC) ...

01/23/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, AZ91D, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Review, Technical Data-E, thermophysical properties

Influence of introducing Zr, Ti, Nb and Ce elements on externally solidified crystals and mechanical properties of high-pressure die-casting Al–Si alloy

Keywords : aluminium alloy high Abstract High pressure die casting (HPDC) AlSi10MnMg alloy castings are widely used in the automobile ...

01/22/2025 / Aluminium-E, aluminum alloy, Aluminum Casting, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Review, Technical Data-E, 자동차, 자동차 산업

Fig. 14. Pratt & Whitney F119 auxiliary casing in ELEKTRON WE43 alloy [37].

Magnesium casting technology for structural applications

- Core Objective of the Research: To provide a comprehensive overview of magnesium alloy melting and casting processes, examine the ...

01/21/2025 / Aluminium-E, aluminum alloy, AZ91D, CAD, Casting Technique, Die casting, Die Casting Congress, High pressure die casting, Magnesium alloys, Microstructure, Permanent mold casting, Technical Data-E, 자동차 산업, 주조 기술

Figure 6, This casting, produced in ZE41, weighs 620 Ibs. and is the main gearbox for the Westland WG34 helicopter.

Mg Casting Alloys for the Aerospace Challenge

Abstract - Core Objective of the Research: To evaluate the advantages and disadvantages of currently available magnesium casting alloys for ...

01/21/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, Casting Technique, Magnesium alloys, Microstructure, Sand casting, Technical Data-E, 주조 기술

Fig. 3. Temperature capability of various material classes (courtesy NASA Lewis).

Advanced Metals for Aerospace and Automotive Use

Abstract Core Objective of the Research: To develop materials with enhanced characteristics compared to existing state-of-the-art materials for improved performance ...

01/21/2025 / Aluminium-E, aluminum alloy, Applications, Efficiency, Microstructure, STEP, STP, Technical Data-E, 자동차, 자동차 산업

Fig. 3 Point selecting positions for analysis of numerical values

NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK

Abstracts Core Objective of the Research: To numerically simulate the filling flows in die-casting of a thin-walled LED heat sink ...

01/20/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Casting Technique, High pressure die casting, Technical Data-E

High Density Die Casting (HDDC): New Frontiers in the Manufacturing of Heat Sinks

- Core Research Objective: To develop a High Density Die Casting (HDDC) process to overcome the limitations of conventional die ...

01/20/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Casting Technique, CFD, Computational fluid dynamics (CFD), Die casting, Heat Sink, High pressure die casting, Microstructure, Technical Data-E

Figure 2.1.3 : Tool Cavity & Core Assembly

Design and Analysis of a Pressure Die Casting Die for an Automobile Component: A Summary

Core Objective of the Research: This research aimed to develop an optimal die design for the pressure die casting process ...

01/17/2025 / Aluminium-E, aluminum alloy, CAD, Die casting, Efficiency, STEP, Technical Data-E

Fig. 2. Location of pressure sensors on the RF filter body casting.

The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components

Title: The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components Core Objective: To investigate the ...

01/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, Die casting, Efficiency, Technical Data-E

Fig. 1 Gating system design of clutch housing

Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing

Title: Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing Core Objective: ...

01/17/2025 / Aluminium-E, Aluminum Die casting, Die casting, Microstructure, STEP, Technical Data-E

Tags: Computer simulation; ,Contact us; ,Copper Die casting; ,Die casting; ,Heat Sink; ,Salt Core

Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of EGR Mixer using the salt method

Started mass production of COOLING PLATE applying copper die casting method