Category Archives: automotive-E

FIG. 6.1 Portions of tensile stress -strain  curves in metals.1 (a) Elastic behavior. (b) Elastic and plastic behaviors.

Properties of Engineering Materials

A Design Engineer’s Guide to Material Properties: Mastering the Fundamentals for Optimal Performance This technical brief is based on the academic chapter “Chapter 6: Properties of Engineering Materials” by Theodore Gela, D.Eng.Sc., from the MECHANICAL DESIGN HANDBOOK. It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The Challenge:

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Figure 2 ñ Supporting Frame with wall thickness up to 0.6mm (project Fohl, Germany)

Properties of Diecasting Alloys and a Comparison of Hot and Cold Chamber Processes for Magnesium Die Casting

Hot vs. Cold Chamber for Magnesium: A Data-Driven Guide to Choosing the Right HPDC Process This technical brief is based on the paper “Properties of Diecasting Alloys and a Comparison of Hot and Cold Chamber Processes for Magnesium Die Casting” by Dr. Ing Norbert Erhard and Bob Tracy of Oskar Frech GmbH + Co. KG.

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Figure 2. Integration of Value Stream Mapping with Simulation

Unlocking Hidden Efficiency: How Value Stream Mapping Transforms Die Casting Operations

This technical brief is based on the academic paper “Productivity Improvement by Value Stream Mapping in Die Casting Industry” by Pradip Gunaki and S.N. Teli, published in the Journal of Emerging Technologies and Innovative Research (JETIR) (2015). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The Challenge:

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PRODUCTION OF SINGLE CYLINDER ENGINE COMPONENTS THROUGH HIGH PRESSURE DIE CASTING IN SEDI ENUGU.

PRODUCTION OF SINGLE CYLINDER ENGINE COMPONENTS THROUGH HIGH PRESSURE DIE CASTING IN SEDI ENUGU

From Theory to Production: A Practical Guide to High-Pressure Die Casting for Engine Components This technical brief is based on the academic paper “PRODUCTION OF SINGLE CYLINDER ENGINE COMPONENTS THROUGH HIGH PRESSURE DIE CASTING IN SEDI ENUGU” by Nwonye E.I., Ilochonwu C.E., and Nwajagu C.O., published in Light Metals 2013 by TMS (The Minerals, Metals

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Figure 4. Cold Chamber Process (Groover, 2007)

Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys

A Blueprint for High-Integrity HPDC: Tackling Porosity in Structural Aluminum & Magnesium Castings This technical brief is based on the academic paper “Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys” by Varun Nandakumar, presented as a Master’s Thesis at The Ohio State University (2014). It is summarized and

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Figure 2. Alternator resonance frequency characterization test setup

Prevention of the Fracture Problem Occurring in Automotive Alternator Heatsink Blocks Using Artificial Intelligence

AI-Powered Design: Eliminating Heatsink Fracture Before It Happens This technical brief is based on the academic paper “Prevention of the Fracture Problem Occurring in Automotive Alternator Heatsink Blocks Using Artificial Intelligence” by Dinçer Kökden, Adem Egi, Emre Bulut, Emre İsa Albak, İbrahim Korkmaz, and Ferruh Öztürk, published in Applied Sciences (2024). It is summarized and

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Figure 2.2 Die casting machine

Proto Die Casting vs. 3D Printing: A Data-Driven Guide to Smarter Aluminum Prototyping

This technical brief is based on the academic paper “Process Selection on the Basis of Time Cost and Quality for Development Components of Aluminium Bracket” by Piyush Shukla, published in the International Journal for Multidisciplinary Research (IJFMR) (Volume 6, Issue 4, July-August 2024). It is summarized and analyzed for HPDC professionals by the experts at

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Fig. 7. Example of typical injection mold for automotive industry holding geometry for mirrored parts (left and right side of the vehicle)

Neural Network-Based Model for Supporting the Expert Driven Project Estimation Process in Mold Manufacturing

This introduction paper is based on the paper “Neural Network-Based Model for Supporting the Expert Driven Project Estimation Process in Mold Manufacturing” published by “Strojniški vestnik – Journal of Mechanical Engineering”. 1. Overview: 2. Abstract: One of the crucial activities for running a successful mold manufacturing business is project estimation. The estimation process is an

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Figure 4 Use Case Diagram

Slash Downtime, Boost Reliability: A Data-Driven Model for Die Casting Machine Maintenance

This technical brief is based on the academic paper “Preventive Maintenance Modeling on Die Casting Machines with Information Systems” by Tri Pujadi, Bahtiar H. Simamora, Vikas Kumar, Yulia Magdalena, Witarsjah, Yunita Kartika Sari, and Satya Windy, published in the Proceedings of the International Conference on Industrial Engineering and Operations Management (2021). It is summarized and

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Figure 1: Diagram of changing the cooling module material.

A New Hybrid Approach to Cooling High-Power Electronics with HPDC

This technical brief is based on the academic paper “Optimizing the Structural Design of Computing Units in Autonomous Driving Systems and Electric Vehicles to Enhance Overall Performance Stability” by Zhong, Yao-Nian, published in International Journal of Advance in Applied Science Research (2024). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN.

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