Tag Archives: Aluminum Die casting

Fig. 4: High pressure die casting test geometry shows critical sections which appear in real life engine blocks. The disc shaped casting indicates

New Wear Resistant Hypereutectic AlSi4Cu4FeCrMn Alloys for High Pressure Die Casting

This introduction paper is based on the paper “New Wear Resistant Hypereutectic AlSi4Cu4FeCrMn Alloys for High Pressure Die Casting” published by “International journal of metalcasting”. 1. Overview: 2. Abstract: This paper introduces an innovative concept for developing new wear-resistant hypereutectic aluminum-silicon alloys suitable for high-pressure die casting (HPDC). Conventional hypereutectic AlSi17Cu4Mg alloys, while offering good

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Figure 1. Hole in the material dropping area.

Shotsleeve with Inte‑gral Thermal Regulation

SHOT SLEEVE WITH INTEGRAL THERMAL REGULATION How Integral Thermal Control Extends Service Life by Over 15x and Boosts Casting Quality This technical brief is based on the academic paper “SHOT SLEEVE WITH INTEGRAL THERMAL REGULATION” by F. Miglierina (Omnia Press S.r.l.) and B. Vianello (Zanussi Metallurgica S.p.a.), published in the 6th International Tooling Conference. It

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Figure 1. Examples of alloy AZ6NF castings

New generation of high strength aluminum casting alloys

This introduction paper is based on the paper “New generation of high strength aluminum casting alloys” published by “Light Metal Age”. 1. Overview: 2. Abstract: The article represents the research results for phase composition, structure, and mechanical properties of the new sparingly alloyed high strength alloy of the Al-Zn-Mg-Ni-Fe system (Nickalyn-AZ6NF). The main advantages of

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Figure 2. Integration of Value Stream Mapping with Simulation

Unlocking Hidden Efficiency: How Value Stream Mapping Transforms Die Casting Operations

This technical brief is based on the academic paper “Productivity Improvement by Value Stream Mapping in Die Casting Industry” by Pradip Gunaki and S.N. Teli, published in the Journal of Emerging Technologies and Innovative Research (JETIR) (2015). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The Challenge:

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Figure 1: Diagram of changing the cooling module material.

A New Hybrid Approach to Cooling High-Power Electronics with HPDC

This technical brief is based on the academic paper “Optimizing the Structural Design of Computing Units in Autonomous Driving Systems and Electric Vehicles to Enhance Overall Performance Stability” by Zhong, Yao-Nian, published in International Journal of Advance in Applied Science Research (2024). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN.

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Figure 1.1 Automotive Water Inlet Casting.

Mechanisms of Leaker Formation in Aluminium High Pressure Die Casting: A Handbook Summary

This introduction paper is based on the paper “Mechanisms of Leaker Formation in Aluminium High Pressure Die Casting” published by “University of Queensland”. 1. Overview: 2. Abstract: Within this report an understanding of the mechanisms of leaker formation, both in general and in a specific aluminium high pressure die casting, is developed. This understanding is

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Fig. 5. Experimental setup for inductive heating.

Clinching of Heated Aluminum Die Casting

This article introduces the paper “Clinching of Heated Aluminum Die Casting” presented at the “WGP 2021, LNPE, Springer Nature Switzerland AG 2022” 1. Overview: 2. Research Background: In contemporary automotive manufacturing, the utilization of multi-material bodies (MMB) is increasingly prevalent. This approach addresses the complex demands of lightweight construction, cost optimization, and stringent performance criteria,

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Figure 3: The aluminum-iron phase diagram (8).

Die Soldering in Aluminum Die Casting

The content of this introduction paper is based on the article “DIE SOLDERING IN ALUMINUM DIE CASTING” published by “Oak Ridge National Laboratory”. 1. Overview: 2. Abstract: Two types of tests, “dipping” tests and “dip-coating” tests, were carried out on small steel cylinders using pure aluminum and 380 alloy to investigate the mechanism of die

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Figure 1. Major functions within the die casting process

LIFE CYCLE ANALYSIS OF CONVENTIONAL MANUFACTURING TECHNIQUES: DIE CASTING

This summary is based on the working paper “LIFE CYCLE ANALYSIS OF CONVENTIONAL MANUFACTURING TECHNIQUES: DIE CASTING” from the Massachusetts Institute of Technology. 1. Overview: 2. Abstract: A system-level environmental analysis of die casting based on aggregate national data and representative machine characteristics could be applied to design and manufacturing decisions where environmental impact is

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Figure 1 shows the setup with the holding device and the equipment used.

Quality Testing in Aluminum Die-Casting – A Novel Approach Using Acoustic Data in Neural Networks

The content of this introduction paper is based on the article “Quality Testing in Aluminum Die-Casting – A Novel Approach Using Acoustic Data in Neural Networks” published by “Athens Journal of Sciences”. 1. Overview: 2. Abstract: In quality control of aluminum die casting various processes are used. For example, the density of the parts can

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