Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Ladle Pour Simulation by Nemak Poland

Figure 1. Hole in the material dropping area.

Shotsleeve with Inte‑gral Thermal Regulation

SHOT SLEEVE WITH INTEGRAL THERMAL REGULATION How Integral Thermal Control Extends Service Life by Over 15x and Boosts Casting Quality ...
Figure 1: Filling of an engine rocker cover with fluid coloured by speed.

Simulation of casting complex shaped objects using SPH

How Smoothed Particle Hydrodynamics (SPH) Delivers Unprecedented Accuracy in Predicting HPDC Filling and Defects This technical brief is based on ...
Fig. 1 Schematic diagram of a pilot plant for ultrasonic slurry casting: 1-slurry tank; 2-die; 3-casting transportation unit; 4- thermostat; 5-magnetostrictive transducer; 6-ultrasonic generators (USG-4); 7-control cabinet.

Simulation of Hot Casting Shrinkage of Thermoplastic Beryllium Oxide Slurries with Ultrasonic Activation

Mastering Shrinkage: A Simulation-Driven Approach to Defect-Free Precision Casting This technical brief is based on the academic paper "Simulation of ...
Figure 1: Scheme of an aluminium die casting plant with its process steps [3].

Simulative Study of Aluminium Die Casting Operations Using Models with Varying Degrees of Detail

How Simplified Simulations Can Unlock Major Efficiency Gains with Less Data and Faster Results This technical brief is based on ...
Figure 1: Surface properties for all the ratios

Properties of Zinc alloy cast product with different composition of Silica Sand and Bentonite in Green Sand Mould

Optimizing Your Castings: How Sand Composition Dictates Zinc Alloy Performance This technical brief is based on the academic paper "Properties ...
Figure 2.3 Schematic of a low and high angle grain boundary and the angle of misorientation [8].

Properties of the nanocrystalline layers obtained by methods of severe plastic deformation in metals and alloys for biomedical applications

Beyond the Surface: How Severe Plastic Deformation Boosts Biomedical Implant Performance This technical brief is based on the academic paper ...
Figure 1. Examples of alloy AZ6NF castings

New generation of high strength aluminum casting alloys

This introduction paper is based on the paper "New generation of high strength aluminum casting alloys" published by "Light Metal ...
FIG. 6.1 Portions of tensile stress -strain  curves in metals.1 (a) Elastic behavior. (b) Elastic and plastic behaviors.

Properties of Engineering Materials

A Design Engineer's Guide to Material Properties: Mastering the Fundamentals for Optimal Performance This technical brief is based on the ...
Figure 11. Casting produced by gray iron lost foam (left) and aluminum investment

From Classroom to Cast House: How Simulation Training is Forging the Future of HPDC

This technical brief is based on the academic paper "Promoting Distance Learning in Metal Casting by Implementing Four Simulation Activities" ...
Figure 2. Integration of Value Stream Mapping with Simulation

Unlocking Hidden Efficiency: How Value Stream Mapping Transforms Die Casting Operations

This technical brief is based on the academic paper "Productivity Improvement by Value Stream Mapping in Die Casting Industry" by ...
PRODUCTION OF SINGLE CYLINDER ENGINE COMPONENTS THROUGH HIGH PRESSURE DIE CASTING IN SEDI ENUGU.

PRODUCTION OF SINGLE CYLINDER ENGINE COMPONENTS THROUGH HIGH PRESSURE DIE CASTING IN SEDI ENUGU

From Theory to Production: A Practical Guide to High-Pressure Die Casting for Engine Components This technical brief is based on ...
Figure 4. Cold Chamber Process (Groover, 2007)

Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys

A Blueprint for High-Integrity HPDC: Tackling Porosity in Structural Aluminum & Magnesium Castings This technical brief is based on the ...
Figure 2. Alternator resonance frequency characterization test setup

Prevention of the Fracture Problem Occurring in Automotive Alternator Heatsink Blocks Using Artificial Intelligence

AI-Powered Design: Eliminating Heatsink Fracture Before It Happens This technical brief is based on the academic paper "Prevention of the ...
Figure 2.2 Die casting machine

Proto Die Casting vs. 3D Printing: A Data-Driven Guide to Smarter Aluminum Prototyping

This technical brief is based on the academic paper "Process Selection on the Basis of Time Cost and Quality for ...