Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN Cu Rotors
CASTMAN CU Rotors

Technical Resource

Ladle Pour Simulation by Nemak Poland

Our database contains a diverse collection of technical documents. You can easily find specific materials by using the search bar located in the upper right corner.

Fig. 4- SEM images of wear surfaces of nanocomposite reinforced with 3% by weight of SiC nanoparticles under a force of 20 N, a) before T6 heat treatment, b and c) after T6 heat treatment.

Investigation of the Microstructure and Mechanical Properties of Cast Al-8Zn-3Mg-2.5Cu Nanocomposite Reinforced with SiC Nanoparticles after Age Hardening Heat-Treatment

Unlocking Superior Wear Resistance in 7000-Series Aluminum: The Al-SiC Nanocomposite Breakthrough This technical summary is based on the academic paper ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Efficiency, heat spreader, Microstructure, Quality Control, Review, STEP, Technical Data-E
Fig. 1. Integrated fully automatic HPDC cell: (a) furnace, melt feeding and casting extraction; (b) heating, cooling and spraying units; (c) HPDC die and die temperature control systems.

Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings

Redefining HPDC Castability: How Effective Flow Length (EFL) Unlocks Ductility in Extra-Large Structural Components This technical summary is based on ...
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/ Aluminium-E, aluminum alloy, Aluminum Casting, CAD, Die casting, Electric vehicles, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Quality Control, Technical Data-E
Castings whose properties are improved by inserts are technically challenging. However, effects such as the control of microstructure or distortion can be predicted with the help of casting simulation (Photo: MAGMA)

Material combinations in light-weight casting components

Predicting Perfection: How Casting Simulation Solves Stress and Distortion in Hybrid Lightweight Components This technical summary is based on the ...
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/ Aluminium-E, Aluminum Casting, Applications, CAD, Die casting, Microstructure, Quality Control, Sand casting, Technical Data-E
Figure 2.1: Die Slabs containing Die insert

HPDC Die design for Additive Manufacturing

Can Additive Manufacturing Create Lightweight HPDC Dies That Withstand Extreme Stresses? A Simulation Study This technical summary is based on ...
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/ Aluminium-E, CAD, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, Quality Control, STEP, Taguchi method, Technical Data-E, temperature field
Fig. 6. Pit-tail test result of HPDC MRI 260D tensile bar (as-cast).

Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications

Next-Gen HPDC Magnesium Alloys: A Guide to Higher Strength, Ductility, and Performance This technical summary is based on the academic ...
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/ Alloying elements, Aluminium-E, aluminum alloy, AZ91D, CAD, Die casting, Efficiency, Electric vehicles, Quality Control, Technical Data-E, thermophysical properties
Fig. 5. Mercedes SL Roadster die-cast magnesium door inner [19] (Copyright 2004 by Indian Institute of Metals. Used with permission)

A Review of Magnesium Die-Castings for Closure Applications

Unlocking 50% Mass Reduction: The Case for Magnesium Die Cast Closures in Automotive Lightweighting This technical summary is based on ...
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/ Aluminium-E, automotive-E, CAD, Die casting, Draft, Efficiency, Electric vehicles, Magnesium alloys, Quality Control, Review, STEP, Technical Data-E
Fig. 1 RESAL supply format [15].

LOW CARBON FOOTPRINT ALUMINIUM COMPONENTS FOR E-MOBILITY

From Scrap to Structure: The Viability of Recycled Aluminum HPDC for E-Mobility This technical summary is based on the academic ...
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/ Al-Si alloy, Aluminium-E, aluminum alloys, Aluminum Casting, AUTOMOTIVE Parts, CAD, Die casting, Draft, High pressure die casting, Microstructure, Quality Control, Technical Data-E
Fig. 1. Scheme of sampling for chemical, microstructural analysis and testing of mechanical properties (left knuckle)

Comparative Study of Mechanical Properties and Structure of Knuckles Intended for Application in the Running Gear of Automotive

Optimizing Aluminum Casting: A Deep Dive into Mechanical Properties of Automotive Knuckles This technical summary is based on the academic ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Magnesium alloys, Microstructure, Quality Control, secondary dendrite arm spacing, Technical Data-E
Fig.1 - Schematics of the casting moulds: (a) Chill sample and (b) PCM sample.

Numerical simulation of the effects of a Phase Change Material (PCM) on solidification path of gravity sand cast Al-Cu alloy

Extending Columnar Growth: How Phase Change Materials Are Revolutionizing Solidification Control in Al-Cu Castings This technical summary is based on ...
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/ Aluminium-E, aluminum alloy, Applications, CAD, Die casting, Mechanical Property, Microstructure, Quality Control, Sand casting, Technical Data-E, thermophysical properties
Fig 2 Typical microstructure of type A357.0 hypoeutectic alloy.

Friction and Wear of Aluminum-Silicon Alloys

Unlocking Superior Durability: The Science Behind Aluminum-Silicon Alloy Wear Resistance in HPDC This technical summary is based on the academic ...
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/ Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Efficiency, Microstructure, Quality Control, Review, Technical Data-E
Fig. 1 SEED pulping process principle [3]

Effect of T6 Treatment on Microstructures and Mechanical Properties of Semi-Solid A356 Alloy

Unlocking Peak Performance in A356 Alloy: A Deep Dive into T6 Heat Treatment for Semi-Solid Die Casting This technical summary ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Quality Control, Technical Data-E
Figure 2: Hardness Testing Specimen

Mechanical Properties of Al6061- Al2O3 Metal Matrix Composite Using Die Casting Technique

Boosting Al6061 Performance: A Deep Dive into Al2O3 Reinforced Metal Matrix Composites via Die Casting This technical summary is based ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, CAD, Casting Technique, Die casting, High pressure die casting, Mechanical Property, Microstructure, Quality Control, Technical Data-E
Figure 3: Whitening of cast iron due to the penetration of tellurium.

Investigating the Microscopic Structure of Cast Iron and Its Application in Industry

From Lab to Production Line: How Cast Iron Microstructure Analysis Boosts Component Performance This technical summary is based on the ...
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/ Alloying elements, Aluminium-E, Applications, CAD, Microstructure, Quality Control, STEP, Technical Data-E
Fig. 2. a) First casting die for creating shear and pullout specimen (b) from flat steel sheets and c) second casting die for creating cross-tension specimen (d) from Ushaped steel sheets

Influence of high-pressure die casting parameters on bonding characteristics of aluminium-steel hybrid-castings for automotive lightweight structures

Unlocking 25 MPa Bond Strength in Aluminium-Steel Hybrid Castings: A Deep Dive into HPDC Process Optimization This technical summary is ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, CAD, Casting Technique, Die casting, High pressure die casting, Microstructure, Quality Control, Sand casting, Technical Data-E, thermophysical properties
Fig. 8 Characteristic of cycle step

Aluminum Arc Welding Technology to Improve Quality and Productivity of Electric Vehicles

A Deep Dive into Aluminum Arc Welding: Boosting Quality and Productivity in Electric Vehicles This technical summary is based on ...
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/ Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Electric vehicles, Microstructure, Quality Control, Review, STEP, Technical Data-E
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