Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Figure 48 : The boundary condition for Samsung battery SDI 94 Ah

Innovation and design of the battery box for electric vehicles

This summary is based on the Master Thesis "Innovation and design of the battery box for electric vehicles" published by ...
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/ Air cooling, Aluminium-E, Applications, automotive-E, CAD, Cooling Plate, Electric vehicles, Heat Sink, Lithium-ion battery, Review, Technical Data-E, temperature field
FIGURE 3.—Microstructure of specimens formed by varying injection pressure: (a) 60 MPa, (b) 80 MPa, (c) 100MPa, (d) 125MPa. Brighter regions are a-Al grains and the darker regions are a mixture of empty and [Al þ Mg2Si] eutectic regions.

Injection Parameters Optimization and Artificial Aging of Automotive Die Cast Aluminum Alloy

This introduction paper is based on the paper "Injection Parameters Optimization and Artificial Aging of Automotive Die Cast Aluminum Alloy" ...
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/ ADC12, Air cooling, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E
Figure 3.23 Demo-axial sample as a compound casting, a) Steel insert positioned in a squeeze casting mould [58], b) Steel insert (top) and compound casting [58], c) Cross section of the sample [57]

Interface of steel inserts in Al-Si alloy castings

This introduction paper is based on the paper "Interface of steel inserts in Al-Si alloy castings" published by "Dissertation, Technischen ...
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/ Al-Si alloy, Aluminium-E, CAD, Casting Technique, Die casting, High pressure die casting, Magnesium alloys, Microstructure, Review, secondary dendrite arm spacing, STEP, Technical Data-E
Fig. 1. Equipment setup for the experiment.

Effect of Shielding Gases on the Wire Arc Additive Manufacturability of 5 Cr – 4 Mo Tool Steel for Die Casting Mold Making

This introduction paper is based on the paper "Effect of Shielding Gases on the Wire Arc Additive Manufacturability of 5 ...
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/ Alloying elements, automotive-E, CAD, Die casting, Efficiency, Microstructure, STEP, Technical Data-E
Figure 1 Vision of material circularity and manufacturingsustainability (modified, based on [1])

Integrated Computational Materials Engineering and Artificial Intelligence for Sustainable Casting Industry

This introduction paper is based on the paper "Integrated Computational Materials Engineering and Artificial Intelligence for Sustainable Casting Industry" published ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, Efficiency, Microstructure, Quality Control, Review, STP, Technical Data-E
Figure 8: Pictures of dies from trials for low ex-cavity technology. Picture on left is for die sprayed with conventional technology die lubricant, picture in middle and right is for die sprayed with new technology die lubricants.

Innovative Die Lubricant Trends for Evolving Productivity and Process Requirements

This introduction paper is based on the paper "Innovative Die Lubricant Trends for Evolving Productivity and Process Requirements" published by ...
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/ Aluminium-E, CAD, Die casting, Die Casting Congress, Efficiency, Review, STEP, Technical Data-E
Fig. 2. The effect of squeeze casting pressure on the impact strength of a composite with a fiber volume fraction of 10%

Impact strength of squeeze casting AlSi13Cu2-CF composite

This introduction paper is based on the paper "Impact strength of squeeze casting AlSi13Cu2-CF composite" published by "ARCHIVES of FOUNDRY ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E
Figure 1, internal quality of cast copper rotors

Recent developments in Copper Rotor Motors in China

This introductory paper is the research content of the paper "Recent developments in Copper Rotor Motors in China" published by ...
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/ Aluminium-E, Aluminum Die casting, CAD, Casting Technique, Copper Die casting, Copper Rotor, Copper-E, Die casting, Efficiency, Technical Data-E, temperature field
Figure 3. Manufacturing process of a silicone rubber mold for making wax cooling channel with microstructures.

Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing Inner Surface Roughness of Cooling Channels

This introduction paper is based on the paper "Enhancing the Cooling Efficiency of Aluminum-Filled Epoxy Resin Rapid Tool by Changing ...
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/ Aluminium-E, Applications, CAD, Computer simulation, conformal cooling, Die casting, Efficiency, Heat Sink, Microstructure, Review, Technical Data-E
FIG. 2. Partial slurry printing characteristics with different solid contents: (a) 54 wt.%, (b) 56 wt.%, (c) 58 wt.%, (d) 60 wt.%.

Parameter Optimization and Precision Control of Water-Soluble Support Cores for Hollow Composite Castings Fabricated by Slurry Microextrusion Direct Forming Method

This introduction paper is based on the paper "Parameter Optimization and Precision Control of Water-Soluble Support Cores for Hollow Composite ...
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/ Alloying elements, Aluminium-E, CAD, Casting Technique, Die casting, Efficiency, High pressure die casting, Mechanical Property, Microstructure, Review, Salt Core, Salt Core-E, Technical Data-E
Figure 1: a) Parting plane of the metal mold for fluidity test and b) fluidity test casting

DEVELOPMENT OF LOW-Si ALUMINUM CASTING ALLOYS WITH AN IMPROVED THERMAL CONDUCTIVITY

This introduction paper is based on the paper "DEVELOPMENT OF LOW-Si ALUMINUM CASTING ALLOYS WITH AN IMPROVED THERMAL CONDUCTIVITY" published ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, Efficiency, Heat Sink, Microstructure, Technical Data-E, thermophysical properties
Fig.1. Power Dissipation Map for AZ31 alloy obtained at a strain of 0.4

DEFORMATION BEHAVIOR OF LOW PRESSURE CAST Mg-3Al-1Zn ALLOY DURING HOT COMPRESSION TEST: A STUDY WITH PROCESSING MAPS

This introduction paper is based on the paper "DEFORMATION BEHAVIOR OF LOW PRESSURE CAST Mg-3Al-1Zn ALLOY DURING HOT COMPRESSION TEST: ...
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/ Aluminium-E, Aluminum Die casting, Applications, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Technical Data-E
Fig. 6. Temperature in the core of the insert [°C].

Study of two alternative cooling systems of a mold insert used in die casting process of light alloy components

This introduction paper is based on the paper "Study of two alternative cooling systems of a mold insert used in ...
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/ Aluminium-E, aluminum alloy, Aluminum Casting, Aluminum Die casting, AUTOMOTIVE Parts, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E, temperature field
Figure 1. (A) Digital image of the waterjet cut HPDC A365 substrate/base material as reference specimens that therefore did not undergo cold gas dynamic spray (CGDS) processing. (B) Digital photo of the thinly coated and Cu CGDS processed A365 HPDC substrate specimens. (C,D) Digital images are similar to (B), where Ni and Ti were utilized as feedstock, respectively. For reference, the thickness of the base material (see (C) with the properly oriented specimen labeled “30”) was 2.5 mm before CGDS processing or postprocessing after that. Solution treatments we

Subsurface Microstructural Evolution of High-Pressure Diecast A365: From Cast to Cold-Sprayed and Heat-Treated Conditions

This introduction paper is based on the paper "Subsurface Microstructural Evolution of High-Pressure Diecast A365: From Cast to Cold-Sprayed and ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, Magnesium alloys, Microstructure, Review, STEP, STP, Technical Data-E
Figure 2. Shaped insert model [Dostal 2012]

RATIONALIZATION OF PRODUCTION OF SHAPED INSERTS FOR ROTOR CASTING

This paper summary is based on the article ['RATIONALIZATION OF PRODUCTION OF SHAPED INSERTS FOR ROTOR CASTING'] presented at the ...
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/ Aluminium-E, Aluminum Casting, Aluminum Die casting, CAD, Copper-E, Die casting, Efficiency, Technical Data-E
Figure 2: A flow diagram of the heat treatment process of MARAGING steels 2

SURFACE MODIFICATIONS OF MARAGING STEELS USED IN THE MANUFACTURE OF MOULDS AND DIES

This introduction paper is based on the paper "SURFACE MODIFICATIONS OF MARAGING STEELS USED IN THE MANUFACTURE OF MOULDS AND ...
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/ Alloying elements, Aluminium-E, Applications, CAD, Die casting, Microstructure, Review, Technical Data-E
Figure 1. Optical Micrograph (a)3% SiC in AZ91(b)6% SiC in AZ91(c)9% SiC in AZ91(d)12% SiC in AZ91

Synthesis and Characterization of SiC p Reinforced Magnesium Alloy Based Metal Matrix Composite Through Vacuum Assisted Stir Casting Process

This introduction paper is based on the paper "Synthesis and Characterization of SiC p Reinforced Magnesium Alloy Based Metal Matrix ...
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/ Aluminium-E, Applications, automotive-E, AZ91D, CAD, Casting Technique, Efficiency, Magnesium alloys, Mechanical Property, Microstructure, Review, Technical Data-E
Figure 1. Diecasting Process Terminology.

System for Computer Aided Cavity Layout Design for Diecasting Dies

This introduction paper is based on the paper "System for Computer Aided Cavity Layout Design for Diecasting Dies" published by ...
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/ Aluminium-E, CAD, Die casting, Efficiency, STEP, Technical Data-E
Figure 2: (a) Creep curves comparing the alloys tested at 150˚C. (b) Minimum strain rate as a function of the applied stress. Die cast AZ91D and AE42 tested at 35 MPa shown for comparison.

Tensile and Compressive Creep Behavior of Magnesium Die Casting Alloys Containing Aluminum

This introduction paper is based on the paper "Tensile and Compressive Creep Behavior of Magnesium Die Casting Alloys Containing Aluminum" ...
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/ A380, Aluminium-E, aluminum alloy, aluminum alloys, AZ91D, CAD, Die casting, Efficiency, Review, Segment, STEP, Technical Data-E
Figure 2. Casting section thickness variations magnesium door inner panel.

The Application of Magnesium Die Casting to Vehicle Closures

This introduction paper is based on the paper "The Application of Magnesium Die Casting to Vehicle Closures" published by "SAE ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, Magnesium alloys, Review, Sand casting, Technical Data-E
Figure 5: Accelerated test results on H-13 at 270 degree C oil after 15 minutes tested (a) and at 700 degree C molten salt after 2 minutes ultrasonic vibration (b) with the TiN coating Coating; SEM morphologies at 700 degree C molten salt (c and d).

The coating failure of coated core pin for die casting process

This introduction paper is based on the paper "The coating failure of coated core pin for die casting process" published ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, STEP, Technical Data-E
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