Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Ladle Pour Simulation by Nemak Poland
Fig. 6: Double-logarithmic plot of strain rate vs. applied stress for various Mo-9Si-8B alloys. Data for a single-crystalline Nickelbase superalloy CMSX-4 are shown for comparison [14].

Development of Platinum-Base Superalloy Components via Powder Metallurgy

This introduction paper is based on the paper "Development of Platinum-Base Superalloy Components via Powder Metallurgy" published by "Euro PM2009 ...
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/ Alloying elements, Aluminium-E, Applications, CAD, Microstructure, Technical Data-E
Fig.1 Aluminum Raw Ingot Prodcuction in Japan

THE STATUS OF THE ALUMINUM INDUSTRY IN JAPAN

This introduction paper is based on the paper "THE STATUS OF THE ALUMINUM INDUSTRY IN JAPAN" published by "Proceedings of ...
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/ Aluminium-E, Applications, CAD, Die casting, Review, Technical Data-E
Figure 1. NPV and Payback period function as the initial incremental cost for 4,000 h of operation

Induction Motors with Copper Rotor: A New Opportunity for Increasing Motor Efficiency

The content of this introductory paper is based on the article "[Title of the paper: Induction motors with copper rotor: ...
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/ Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Die casting, Efficiency, Technical Data-E, 고효율 모터, 자동차
Fig. 2 (a) A typical injection moulding cycle [12], (b) temperature variation in one cycle time [13], (c) factors that have influence in the moulded product quality (surface appearance and dimensional accuracy) [12].

Recent Advancement in Conformal cooling channels: A review on Design, simulation, and future trends

Slash Cycle Times and Boost Part Quality: A Deep Dive into Conformal Cooling Channel Technology This technical brief is based ...
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/ Aluminium-E, Applications, automotive-E, CAD, CFD, Computational fluid dynamics (CFD), conformal cooling, cooling solutions, Efficiency, Quality Control, Review, STEP, Technical Data-E
Fig. 1. The geometrical shape of fragment of studied surface, topography of 3D surface, sand cast alloys; A) EN AC-AlSi12(b), B) EN AC-AlSi9Cu3(Fe)

Stereometry specification of anodization surface of casting aluminium alloys

This introduction paper is based on the paper "Stereometry specification of anodization surface of casting aluminium alloys" published by "Journal ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, CAD, Die casting, Sand casting, STEP, Technical Data-E, Thin films
Fig. 9: Microstructures and EDX results of purified NaCl (99.5%) reinforced by aluminum borate whisker. Whisker addition is 3.8vol%. (a) is SEM image with low magnification. (b) and (c) are enlarged area in fig. 6 (a). (d) and (e) are EDX results analyzed at fig.6 (b) and (c), respectively.

Strength of Aluminum Borate Whisker Reinforced Alkali Halides Salt Core

This introduction paper is based on the paper "Strength of Aluminum Borate Whisker Reinforced Alkali Halides Salt Core" published by ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, High pressure die casting, Microstructure, Salt Core, Salt Core-E, Technical Data-E, thermophysical properties
Fig. 3 ‒ Dummy ground model.

Strength of oxide skin on aluminum melts

This introduction paper is based on the paper "Strength of oxide skin on aluminum melts" published by "Not specified in ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Technical Data-E
Fig. 1: Schematic of the rheo pressure die casting system, showing its functional parts

Studies on Die Filling of A356 Al alloy and Development of a Steering Knuckle Component using Rheo Pressure Die Casting System

This introduction paper is based on the paper "Studies on Die Filling of A356 Al alloy and Development of a ...
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/ Al-Si alloy, Aluminium-E, automotive-E, CAD, CFD, Computational fluid dynamics (CFD), Die casting, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Technical Data-E
Fig. 3 Troubleshooting and improvement of an aluminium-alloy casting

Rapid Casting Development

A Three-Pronged Approach to Slashing Lead Times with Simulation, Rapid Tooling, and Collaboration This technical brief is based on the ...
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/ Aluminium-E, Aluminum Casting, Applications, automotive-E, CAD, Quality Control, Review, Sand casting, STEP, Technical Data-E
Figure-2: shows a schematic diagram of Squeeze casting m/c.

Optimisation of Casting parameters of Squeeze cast LM-24 Al-Si Alloy

This introduction paper is based on the paper "Optimisation of Casting parameters of Squeeze cast LM-24 Al-Si Alloy" published by ...
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/ Al-Si alloy, Aluminium-E, CAD, Die casting, Magnesium alloys, Microstructure, Technical Data-E
Figure 1 Shape and dimensions of specimen (a) smooth specimen, (b) notched specimen (in mm)

NOTCH EFFECT ON FATIGUE STRENGTH OF DIE CAST AM60 MAGNESIUM ALLOY

This introduction paper is based on the paper "NOTCH EFFECT ON FATIGUE STRENGTH OF DIE CAST AM60 MAGNESIUM ALLOY" published ...
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/ Aluminium-E, Applications, automotive-E, CAD, Magnesium alloys, Technical Data-E
FIGURE 4. a) Rotor slot parametrization, b) examples of slot shapes investigated during the optimization.

Design-Based Comparison Between Aluminium and Copper Cages in Squirrel Cage Induction Motors

The content of this introduction paper is based on the article "Squirrel Cage Induction Motor: A Design-Based Comparison Between Aluminium ...
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/ Aluminium-E, Applications, automotive-E, CAD, Copper Rotor, Copper-E, Die casting, Efficiency, Technical Data-E
Fig. 1. Principle of friction stir welding (Backer and Bolmsjo, 2014)

A critical review of friction stir welding process

A Comprehensive Guide to FSW: Understanding the Process, Parameters, and Potential for High-Strength Joints This technical brief is based on ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, CFD, Copper-E, FSW-E, Magnesium alloys, Microstructure, Review, STEP, Technical Data-E
Fig. 4: High pressure die casting test geometry shows critical sections which appear in real life engine blocks. The disc shaped casting indicates

New Wear Resistant Hypereutectic AlSi4Cu4FeCrMn Alloys for High Pressure Die Casting

This introduction paper is based on the paper "New Wear Resistant Hypereutectic AlSi4Cu4FeCrMn Alloys for High Pressure Die Casting" published ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, automotive-E, CAD, Die casting, Die Casting Congress, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E
Fig. 1 Experimental work: (a) Automatic MIG welding; (b) FSW process; (c) Three welded plates

A COMPARATIVE ANALYSIS AMONG THE WELDED Al-6061 PLATES JOINED BY FSW, MIG AND TIG WELDING METHODS

MIG vs. TIG vs. FSW: A Data-Driven Guide to Selecting the Strongest Welding Method for Al-6061 This technical brief is ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, FSW-E, Microstructure, Quality Control, STEP, Technical Data-E
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