Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

Thanks.

Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

News & Notify, Technical Resource

Figure 2. Throttle body with the marked value of the bearing surface roughness specified by the customer (Ra = max. 2.5 μm).

Study of PVD-Coated Inserts’ Lifetime in High-Pressure Die Casting Regarding the Requirements for Surface Quality of Castings

by Andrea Sütőová 1,*, Róbert Kočiško 1,*, Patrik Petroušek 1, Martin Kotus 2, Ivan Petryshynets 3 and Andrii Pylypenko 4 Abstract The wear and degradation of tools applied ...
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/ Aluminium-E, Technical Data-E
Six mega aluminum shape castings forming the entire lower body structure for Cadillac Celestiq vehicles

Ultra-large aluminum shape casting: Opportunities and challenges

Qi-gui Wang,  Andy Wang &  Jason Coryell  115 Accesses Explore all metrics  Abstract Ultra-large aluminum shape castings have been increasingly used in ...
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/ Aluminium-E, Technical Data-E
Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Anthony Lombardi,  Glenn Byczynski,  Anton Dmitrienko,  Michelle Dao &  V. Nicholas Vukotic  98 Accesses Explore all metrics  Abstract Lightweighting of electric vehicles ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, Die casting, Efficiency, Electric vehicles, High pressure die casting, Technical Data-E
Figure: 6.4 Fill time for the 1st experiment

IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OFCOMPLEX HOUSINGS

Naveen SinghalResearch ScholarDept of Mechanical Engineering Arni University-H.P. Dr. Sangeeth GuptaProfessorArni University-H.P Dr.Krishnamachary P CProfessor & PrincipalJ.B.Institute of Engineering & ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Applications, AUTOMOTIVE Parts, Die casting, Efficiency, Electric vehicles, High pressure die casting, Sand casting, Taguchi method, Technical Data-E
Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

SOCIETAL LCA Open access Published: 26 April 2024 Cite this article You have full access to this open access articleThe International ...
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/ Alloying elements, Aluminium-E, aluminum alloy, Applications, CAD, Die casting, News & Notify-E, Review, STEP, Technical Data-E
Development and Validation using Casting Simulation of a Multi-point Remote Monitoring System for High-Pressure Die-Casting (HPDC) Mold Cavity

Development and Validation using Casting Simulation of a Multi-point Remote Monitoring System for High-Pressure Die-Casting (HPDC) Mold Cavity

Seungcheol Lee,  Dosuck Han &  Naksoo Kim  28 Accesses Explore all metrics  Abstract This research presents the design and implementation process of ...
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/ Aluminium-E, aluminum alloy, Applications, Copper-E, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Permanent mold casting, Taguchi method, Technical Data-E
Data extension-based analysis and application selection of process-composition-properties of die casting aluminum alloy

Data extension-based analysis and application selection of process-composition-properties of die casting aluminum alloy

Jian Yang ab, Bo Liu ab, Yunbo Zeng c, Yiben Zhang ab, Haiyou Huang de, Jichao Hong bShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.engappai.2024.108514Get rights and content Abstract This research aims to provide a solution to the scarcity and ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, deep learning, Die casting, Draft, Mechanical Property, Microstructure, Review, STEP, Technical Data-E
Exploded view of the mold halves with insert and casting.

Investigation of the Compound Strength of Hybrid Casting Components with Different Variations of Coated and Undercut Sheet Metal

Technical Paper Open access Published: 17 May 2024 Cite this article Download PDF You have full access to thisopen accessarticle International ...
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/ Aluminium-E, aluminum alloy, Aluminum Die casting, Applications, Die casting, Efficiency, News & Notify-E, Review, Sand casting, STEP, Technical Data-E
Design of Non-Heat Treatable High Pressure Die Casting Al Alloys: A Review

Design of Non-Heat Treatable High Pressure Die Casting Al Alloys: A Review

Hongyi Zhu, Cunjuan Xia, Huawei Zhang, Dechao Zhao, Mingliang Wang & Haowei Wang Abstract In recent years, Non-Heat Treatable High ...
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/ A380, ADC12, Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Applications, AZ91D, Die casting, High pressure die casting, Magnesium alloys, Microstructure, Review, Technical Data-E
Study on the Effect and Mechanism of Mold Temperature and Ceramic Particle Alumina on the Strength and Water Solubility of NaCl–Na2CO3 and NaCl–Na2SO4 Composite Cores

Study on the Effect and Mechanism of Mold Temperature and Ceramic Particle Alumina on the Strength and Water Solubility of NaCl–Na2CO3 and NaCl–Na2SO4 Composite Cores

Xiaorou Ning, Keke Zuo, Yang Li, Wanting Guo, Xiao Peng, Jianguo Su, Lai Song, Weihua Liu, Tongyu Liu & Yuyan Ren  Abstract In the process of pouring salt cores, it ...
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/ A380, ADC12, Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Applications, Casting Technique, Computer simulation, Die casting, High pressure die casting, Mechanical Property, Microstructure, Review, Salt Core, Sand casting, Technical Data-E
Fig. 4. Microstructure and α1- AlSiMnFe and α2- AlSiMnFe intermetallics in the F (a) and T6 (b) samples.

Comparison of As Cast and T6 heat treatment on high end-of-life-scrap secondaryaluminium alloy for High-Pressure Die Casting automotive structural components

A. Bongiovanni 1 *, M. Da Silva 2 , A. Castellero1 1 Department of Chemistry, NIS, University of Turin, Turin, ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Die casting, Draft, High pressure die casting, Microstructure, Technical Data-E
Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

Vladislav Andronov, Zdeněk Pitrmuc, Jan Zajíc, Pavel Šotka, Libor Beránek & Martin Bock  Abstract This study addresses a critical issue in mass-producing gearbox housing MQ200GA at ...
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/ Aluminium-E, CFD, Copper-E, Die casting, Efficiency, High pressure die casting, Review, Technical Data-E, temperature field
Gas inclusion cut open by drilling, on the threaded profile.

Modelling the Impregnation of a Pressure-Tight Casting

Technical Paper Open access Published: 05 March 2024 Cite this article Download PDF Abstract Pressure tightness is important for many die-cast ...
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/ Aluminium-E, aluminum alloy, Aluminum Die casting, Casting Technique, Die casting, Die Casting Congress, Efficiency, High pressure die casting, Magnesium alloys, Microstructure, Quality Control, Review, STEP, Technical Data-E
Numerical Simulations of Filling Flows in Die-Casting Molding of the Thin-Walled LED Heat Sink

Numerical Simulations of Filling Flows in Die-Casting Molding of the Thin-Walled LED Heat Sink

Rong-Yuan JouNational Formosa University, Huwei, Yunlin, TaiwanPaper No: ESDA2014-20373, V001T06A004; 9 pageshttps://doi.org/10.1115/ESDA2014-20373Published Online: October 23, 2014 In this study, the mold filling ...
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/ Aluminium-E, Computer simulation, Die casting, Efficiency, FLOW-3D, Heat Sink, Technical Data-E
Recent progress on cast magnesium alloy and components

Recent progress on cast magnesium alloy and components

Hecong Xie, Hua Zhao, Xin Guo, Yongfeng Li, Hengrui Hu, Jiangfeng Song, Bin Jiang & Fusheng Pan Abstract The application of cast magnesium alloy components is increasing in ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, AZ91D, Casting Technique, Die casting, Efficiency, Forced convection stirring process, High pressure die casting, Magnesium alloys, Mechanical Property, Microstructure, Review, Rheo-HPDC, Technical Data-E, 주조 기술
A Study on Solidification Behavior of a High Pressure Die Cast Aluminum Swing Arm Using Commercial Modeling Software To Predict Porosity Level

A Study on Solidification Behavior of a High Pressure Die Cast Aluminum Swing Arm Using Commercial Modeling Software To Predict Porosity Level

Nitin Choudhari & Dinesh Y. Dhande  Abstract In the automobile industry, aluminum casting is a commonly utilized production process for structural components ...
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/ A380, ADC12, Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Casting Technique, Computer simulation, Die casting, High pressure die casting, Microstructure, Sand casting, Technical Data-E
Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper AlloyChill Vent for High Pressure Die Casting

Duoc T Phan, Syed H Masood*, Syed H Riza, and Harsh ModiDepartment of Mechanical and Product Design Engineering, Swinburne University ...
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/ ADC12, Aluminium-E, AZ91D, Copper-E, Die casting, Efficiency, Heat Sink, High pressure die casting, Technical Data-E
Progress in the preparation, forming and machining of metallic glasses

Progress in the preparation, forming and machining of metallic glasses

Xiaoke Li, Gaohui Li, Jun Ma, Yang Cao, Yapeng Xu, Wuyi MingShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jmapro.2024.03.022Get rights and content Highlights •The latest development of preparation, forming and processing of MGs is ...
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/ Aluminium-E, Applications, Die casting, Review, Technical Data-E
Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

by Dirk Lehmhus Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, Wiener Straße 12, 28359 Bremen, GermanyMetals 2024, 14(3), 334; https://doi.org/10.3390/met14030334Submission received: ...
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/ Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, ANOVA, Applications, AZ91D, CAD, CFD, Computer simulation, convolutional neural network, deep learning, Die casting, Efficiency, Forced convection stirring process, High pressure die casting, High pressure die casting (HPDC), IGES, Magnesium alloys, Mechanical Property, Microstructure, Review, Rheo-HPDC, Salt Core, Sand casting, Segment, STEP, Technical Data-E
Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

Yu-Tong Yang, Zhong-Yuan Qiu, Zhen Zheng, Liang-Xi Pu, Ding-Ding Chen, Jiang Zheng, Rui-Jie Zhang, Bo Zhang & Shi-Yao Huang Abstract High-pressure die casting (HPDC) is one of the most ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Applications, Die casting, finite element simulation, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Review, Rheo-HPDC, Segment, Technical Data-E