Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

Thanks.

Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Figure 1. Hybrid HPDC casting with gating system, casting and metal sheet. The metal sheet is connected to the casting by the surface contour of the metal sheet (ribs), which is filled by the melt.

Multi-scale simulation of hybrid light metal structures produced by high pressure die casting

This introduction paper is based on the paper "Multi-scale simulation of hybrid light metal structures produced by high pressure die ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, secondary dendrite arm spacing, STEP, Technical Data-E
Fig. 1 Gating system design of clutch housing: (a) case I, (b) case II, and (c) case III

Mould Design for Clutch Housing Parts using a Casting Simulation of High Pressure Die Casting

This introduction paper is based on the paper "Mould Design for Clutch Housing Parts using a Casting Simulation of High ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, AZ91D, CAD, Casting Technique, Die casting, High pressure casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E
Fig. 2 Drawing of the test sample and the sample itself for the tensile test

Monitoring of the microstructure and mechanical properties of the magnesium alloy used for steering wheel manufacturing

This introduction paper is based on the paper "Monitoring of the microstructure and mechanical properties of the magnesium alloy used ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Mechanical Property, Microstructure, Technical Data-E
Fig. 1 Schematic of low-pressure die cast with LS for A356 alloy wheels

Microstructure and Properties of A356 Alloy Wheels Fabricated by Low-Pressure Die Casting with Local Squeeze

This introduction paper is based on the paper "Microstructure and Properties of A356 Alloy Wheels Fabricated by Low-Pressure Die Casting ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Microstructure, Review, secondary dendrite arm spacing, STEP, Technical Data-E
FIG. 2 Door and window frames for a German sports car (Photo: Georg Fischer AG). Telai di portiere e finestrini di un’automobile sportiva tedesca (Photo: Georg Fischer AG).

The tool steel producer’s contribution to successful die casting of structural components

This introduction paper is based on the paper "The tool steel producer's contribution to successful die casting of structural components" ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E
Fig. 1. The components of intermetallic phases examined using XRD and TEM in the Mg4LaxAl (x ¼ 08, wt.%) alloys fabricated by gravity die casting. The purple dotted lines correspond to the critical Al/La ratio for the formation of certain simplex intermetallic phase, and the dotted gray area corresponds to the Al/La range where only Mg12La phase forms. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

Developing a die casting magnesium alloy with excellent mechanical performance by controlling intermetallic phase

This article introduces the paper "Developing a die casting magnesium alloy with excellent mechanical performance by controlling intermetallic phase". 1 ...
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/ A380, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Magnesium alloys, Mechanical Property, Microstructure, Review, Technical Data-E
High-pressure die-cast (HPDC) aluminium alloys for automotive applications

High-pressure die-cast (HPDC) aluminium alloys for automotive applications

This article introduces the paper ['High-pressure die-cast (HPDC) aluminium alloys for automotive applications'] presented at the ['Advanced materials in automotive ...
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/ Aluminium-E, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Die Casting Congress, Electric vehicles, High pressure die casting, Magnesium alloys, Microstructure, Review, Technical Data-E
Figure 3.3 grain structure of as cast meta ls (A) a pure zinc showing typical combination of columnar grains from the mold wall and equiaxed grains in the center, (B) as cast grain for magnesium can be refined by adding an inoculant (C) during the casting process.

General manufacturing route for medical devices

This article introduces the paper ['General manufacturing route for medical devices'] presented at the ['Metallic Biomaterials Processing and Medical Device ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Microstructure, radiator, Review, STEP, Technical Data-E
Figure 4. 3D scheme of the rolling process and 2D simplification in the FE simulation.

Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in Hybrid Components

This introduction paper is based on the paper "Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in ...
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/ Aluminium-E, Applications, CAD, Die casting, Electric vehicles, High pressure die casting, Review, Salt Core-E, Sand casting, STEP, Technical Data-E
Figure 1: Inner side of the moving die (a) and the geometry with four test cases two-holes, steps, threecan and u-profiles (b) and the shown in a)

Combined Defect Prediction for Large-Area Die-Cast Components Using High-Resolution Multi-Phase Simulation

This article introduces the paper "Combined defect prediction for large-area die-cast components using high-resolution multi-phase simulation". 1. Overview Title: Combined ...
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/ aluminum alloy, aluminum alloys, automotive-E, CAD, Computer simulation, Die casting, Efficiency, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Technical Data-E
Fig. 5. (a) Mold lling with three overows attached model, (b) mold lling of part with ve overows.

A Simulation and Fabrication Works on Optimization of High Pressure Aluminum Die Casting Part

The content of this introduction paper is based on the article "A Simulation and Fabrication Works on Optimization of High ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, Computer simulation, Die casting, Draft, Magnesium alloys, STEP, Technical Data-E
Figure 4: SEM images illustrating coating failure in two ways: (a) cracked and (b) detached.

Mechanism of Die Soldering During Aluminum Die Casting

The content of this introduction paper is based on the article "Mechanism of die soldering during aluminum die casting" published ...
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/ Aluminium-E, aluminum alloys, Aluminum Casting, Aluminum Die casting, CAD, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Technical Data-E
Figure A. Outer rotor induction motor mesh operation and 2D FEA

High-Efficiency Outer Rotor Induction Machine Design for Diverse Industrial Applications

The content of this introduction paper is based on the article "For different industrial applications: Outer rotor and low speed ...
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/ Aluminium-E, Applications, automotive-E, CAD, Copper Rotor, Copper-E, Efficiency, Electric vehicles, Technical Data-E
Fig. 4. Output Power vs Speed

Performance Enhancement of BLDC Motor for Electric Vehicle Applications

The content of this introduction paper is based on the article "Performance Enhancement of BLDC Motor for Electric Vehicle Applications" ...
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/ Aluminium-E, Applications, automotive-E, CAD, Copper-E, deep learning, Efficiency, Electric vehicles, Review, Technical Data-E
Figure 3. Structure of rotor slots and tooth

Efficiency Improvement of Induction Motors via Rotor Slot and Tooth Structure Optimization

The content of this introduction paper is based on the article "Efficiency improvement of induction motors based on rotor slot ...
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/ Aluminium-E, Applications, automotive-E, CAD, Copper-E, Efficiency, Review, Technical Data-E
Figure 2. Model of Initial Design (1-Stator, 2-Winding, 3- Rotor, 4- SquirrelCage): a) 2D, b) 3D

Effects of Rotor Bar and Cage Numbers Considering Al and Cu Conductors on The Performance of Asynchronous Traction Motors in Hybrid Electric Vehicles

The content of this introduction paper is based on the article "Effects of Rotor Bar and Cage Numbers Considering Al ...
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/ Aluminium-E, Applications, automotive-E, CAD, Copper Rotor, Copper-E, Efficiency, Electric vehicles, Technical Data-E
Fig.2.Winding pattern of stator

Analysis of Induction Motor Used In Electric Vehicle Applications and Comparison of Copper Rotor Bars with Aluminium Rotor Bars Using Finite Element Method

The content of this introduction paper is based on the article "Analysis of Induction Motor Used In Electric Vehicle Applications ...
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/ Aluminium-E, Applications, automotive-E, CAD, Copper Rotor, Copper-E, Efficiency, Electric vehicles, Technical Data-E
Figure 2-1 - Induction Motor components [2].

Experimental Evaluation, Diagnosis, and Prediction of the Impacts of Power Quality Disturbances in IE2, IE3, and IE4 Class Efficiency Motors.

The content of this introduction paper is based on the article "EXPERIMENTAL EVALUATION, DIAGNOSIS, AND PREDICTION OF THE IMPACTS OF ...
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/ Aluminium-E, Applications, CAD, Copper-E, Efficiency, Electric vehicles, IE4 class motors, Review, Segment, STEP, Technical Data-E
Fig.1 The growth trend of magnesium alloy in China’s automobile industry

Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology

This article introduces the paper "Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology". 1. Overview: Title: ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Casting Technique, Die casting, Magnesium alloys, Review, Technical Data-E, 생산성, 자동차, 자동차 산업
FIG. 4 - 3D CuBar Rotor Cutaway View

Selection of Copper vs. Aluminum Rotors for Induction Motors

The content of this introduction paper is based on the article 'Selection of Copper vs. Aluminum Rotors for Induction Motors' ...
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/ Aluminium-E, Applications, CAD, Copper-E, Die casting, Technical Data-E
Figure 1. Die-Cast Copper Rotors

Copper Rotor Motors: A Step toward Economical Super-Premium Efficiency Motors?

The content of this introduction paper is based on the article 'Copper Rotor Motors: A Step toward Economical Super-Premium Efficiency ...
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/ Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Die casting, Efficiency, STEP, Technical Data-E
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