Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Fig. 3. Quarter section of an induction motor

Analytical Model for Induction Motors Rotor Slot Parametric Design Performance Evaluation

The content of this introduction paper is based on the article "An Analytical Model of Induction Motors for Rotor Slot ...
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/ Aluminium-E, Applications, automotive-E, CAD, Copper Rotor, Copper-E, Efficiency, Technical Data-E
Figure 22a: Processed NEW & at 50K After 120,000 shots

Understanding Residual Stress Effects and Corrective Action for Die Casting Tools – Part 2

This introduction paper is based on the paper "Understanding Residual Stress Effects and Corrective Action for Die Casting Tools – ...
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/ Aluminium-E, Applications, CAD, Die casting, Technical Data-E
Figure 11. Aircraft engine schematic (GE 90) along with constituent materials by weight. Adapted from Schafrik et. al. [265].

Sustainability through Alloy Design: Challenges and Opportunities

This introduction paper is based on the paper "Sustainability through Alloy Design: Challenges and Opportunities" published by "Elsevier". Table 1 ...
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/ Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Review, STEP, Technical Data-E
Fig. 1 Wet tensile strength and pH of bentonite molding mixture samples

Utilization of Ecological Friendly Cores for Magnesium Alloys Castings: A Summary

This introduction paper is based on the paper "UTILIZATION OF ECOLOGICAL FRIENDLY CORES FOR MAGNESIUM ALLOYS CASTINGS" published by "METAL ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Die Casting Congress, Magnesium alloys, Salt Core, Salt Core-E, Technical Data-E
Figure 22. The difference in the material quantity between Standard SCIM and High-Efficiency SCIM. Source: [98].

Performance Evaluation of Three-Phase Induction Electric Motors: A Handbook-Level Summary (1945-2020)

The content of this introduction paper is based on the article "A Performance Evaluation of Three-Phase Induction Electric Motors between ...
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/ Aluminium-E, Applications, CAD, Efficiency, Technical Data-E
Fig. 11. Sectional View of Lower End Ring

Quality Evaluations of Induction Motor Rotors during Die Casting Process

This introduction paper is based on the paper "Quality Evaluations of Induction Motor Rotors during Die Casting Process" published by ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Computer simulation, Copper-E, Die casting, Efficiency, High pressure die casting, Technical Data-E
Fig. 1. The flowchart of the manufacturing process

Development of Water-Soluble Composite Salt Sand Cores Made by a Hot-Pressed Sintering Process

This introduction paper is based on the paper "Development of Water-Soluble Composite Salt Sand Cores Made by a Hot-Pressed Sintering ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Salt Core, Salt Core-E, STEP, Technical Data-E
Figure 13. Surface of the SA-sample analyzed with the confocal laser scanning microscope. The top images show the sample’s surface before coming into contact with molten salt and the bottom two images show the surface after molten salt contact. Next to the laser images (a,c), the corresponding optical images are displayed (b,d). No significant change in the surface can be seen. The results of the confocal laser scanning microscopy for the other two droplets do not differ qualitatively.

Influence of Salt Support Structures on Material Jetted Aluminum Parts

This introduction paper is based on the paper "Influence of Salt Support Structures on Material Jetted Aluminum Parts" published by ...
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/ Aluminium-E, aluminum alloy, automotive-E, CAD, Casting Technique, Die casting, Mechanical Property, Microstructure, Review, Salt Core, Salt Core-E, Technical Data-E, thermophysical properties

Design with White Light-Emitting Diodes for an Automotive Low-Beam Projector Headlamp

This introduction paper is based on the paper "Design with White Light-Emitting Diodes for an Automotive Low-Beam Projector Headlamp" published ...
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/ Aluminium-E, automotive-E, CAD, Efficiency, IGS, Technical Data-E
Fig. 1 Microstructure of H (a), L (b), T (c) alloys in as-cast state.

DESIGN OF A NEW CASTING ALLOYS CONTAINING LI OR TI+ZR AND OPTIMIZATION OF ITS HEAT TREATMENT

This introduction paper is based on the paper "DESIGN OF A NEW CASTING ALLOYS CONTAINING LI OR TI+ZR AND OPTIMIZATION ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Salt Core, Technical Data-E, thermophysical properties
Fig2 Rotor core assembly(A) and squirrel cage(B)

Process Control and Thixoforming of Cu Rotor for High Efficiency Motors

This introduction paper is based on the paper "Process Control and Thixoforming of Cu Rotor for High Efficiency Motors" published ...
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/ Aluminum Diecasting, CAD, Copper Rotor, Copper-E, Die casting, Efficiency, Microstructure, Technical Data-E
Figure 3. Buckling analysis model: boundary condition and load cases.

Experimental and Numerical Study of an Automotive Component Produced with Innovative Ceramic Core in High Pressure Die Casting (HPDC)

This introduction paper is based on the paper "Experimental and Numerical Study of an Automotive Component Produced with Innovative Ceramic ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, ANOVA, AUTOMOTIVE Parts, automotive-E, CAD, Casting Technique, CFD, Die casting, Die Casting Congress, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, Review, Salt Core, Salt Core-E, Technical Data-E, 자동차 산업, 주조 기술
Figure 1. Crank case specimen produced with the HPDC process.

Minimizing the casting defects in high-pressure die casting using Taguchi analysis

This introduction paper is based on the paper "Minimizing the casting defects in high-pressure die casting using Taguchi analysis" published ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, ANOVA, automotive-E, CAD, Copper-E, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Review, Salt Core-E, Sand casting, Taguchi method, Technical Data-E, 금형, 자동차 산업
Figure 6: Oval form of sea-salt grains (sample No. 5) and EDX analysis of its chemical composition Slika 6: Ovalna oblika zrn morske soli (vzorec {t. 5) in EDX-analiza kemijske sestave

WATER-SOLUBLE CORES – VERIFYING DEVELOPMENT TRENDS

This introduction paper is based on the paper "[WATER-SOLUBLE CORES – VERIFYING DEVELOPMENT TRENDS]" published by "[Materiali in tehnologije / ...
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/ Applications, automotive-E, CAD, Die casting, Salt Core, Salt Core-E, Technical Data-E
Figure 6. Sample images of parts produced by compound (a–c) and hybrid casting (d); (a,b) AlSi7Mg0.3 LPDC subsize front axle carrier frame demonstrator with integrated EN AW-6060 extrusion, general (a) and detail view (b); (c) AlSi9Cu3 HPDC e-motor housing demonstrator with integrated aluminum tubes as cooling channels, cast by ae group AG, Gerstungen, Germany; (d) aerospace secondary structure hybrid bracket combining a CFRP and an aluminum HPDC component [131] (all images by Fraunhofer IFAM).

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

This article introduces the paper ['Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, IGES, Magnesium alloys, Microstructure, Quality Control, Review, Technical Data-E
Fig. 4. Anodized element made from the AC-AlSi9Cu3 aluminium alloy, produced by the Pressure Cast method

Anodization of cast aluminium alloys produced by different casting methods

This introduction paper is based on the paper "Anodization of cast aluminium alloys produced by different casting methods" published by ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, AUTOMOTIVE Parts, CAD, Die casting, High pressure casting, High pressure die casting, Microstructure, Sand casting, Technical Data-E
Figure 6. Images showing interior applications of HPDC magnesium alloys: (a) AZ91D automotive audio amplifier cast by Twin City die casting company [44]; (b) AM60 display bracket on 2021 ford explorer; (c) AM60 steering column cast by Meridian lightweight technologies; (d) AM50 center console on Audi A8 and (e) AM60 center stack on JLR defender [45] (courtesy of GF casting solutions).

Applications of High-Pressure Die-Casting (HPDC) Magnesium Alloys in Industry

This introduction paper is based on the paper "Applications of High-Pressure Die-Casting (HPDC) Magnesium Alloys in Industry" published by "IntechOpen" ...
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/ Aluminium-E, automotive-E, AZ91D, CAD, Die casting, Die Casting Congress, Die casting Design, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Sand casting, Technical Data-E

The Effect of Microstructural Features, Defects and Surface Quality on the Fatigue Performance in Al-Si-Mg Cast Alloys

This introduction paper is based on the paper "The Effect of Microstructural Features, Defects and Surface Quality on the Fatigue ...
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/ Al-Si alloy, Aluminium-E, aluminum alloys, Aluminum Casting, CAD, Die casting, Microstructure, Quality Control, Sand casting, secondary dendrite arm spacing, Technical Data-E, Thin films
Figure 4.1: Compression chamber of Gleeble-3800 thermo-mechanical simulator showing the sample, thermocouple, load cell and L-gauge.

Material characterization of aluminum alloys for automotive and aerospace applications

This introduction paper is based on the paper "Material characterization of aluminum alloys for automotive and aerospace applications" published by ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, STEP, Technical Data-E
Figure 2.1: Rotor test setup for measurements of inter-bar resistance.

On Inter-bar Currents in Induction Motors with Cast Aluminium and Cast Copper Rotors

This introduction paper is based on the paper "On Inter-bar Currents in Induction Motors with Cast Aluminium and Cast Copper ...
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/ Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Efficiency, Technical Data-E
Figure 2.1: Rotor test setup for measurements of inter-bar resistance.

Analysis and Reduction of Parasitic Effects in Induction Motors With Die-Cast Rotors

This introduction paper is based on the Doctoral Thesis "Analysis and Reduction of Parasitic Effects in Induction Motors With Die-Cast ...
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/ Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Die casting, Efficiency, Review, Technical Data-E
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