Tag Archives: secondary dendrite arm spacing

Fig. 2 Percentage contribution of factors

Optimization of Direct Laser Deposition Process for Shot Sleeves Used in Aluminium Diecasting

Beyond Repair: How Direct Laser Deposition (DLD) Optimizes Shot Sleeves for High-Pressure Die Casting This technical summary is based on the academic paper “Optimization of Direct Laser Deposition Process for Shot Sleeves Used in Aluminium Diecasting” by Bibin Babu and M. Muthukumaran, published in the International Journal of Latest Technology in Engineering, Management & Applied

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Fig. 12. Real and virtual microstructure of melted zone - bead no. 5.2

Cellular Automaton Finite Element Method Applied for Microstructure Prediction of Aluminium Casting Treated by Laser Beam

Unlocking a Tenfold Improvement in Aluminum Casting Microstructure with Laser Surface Remelting This technical summary is based on the academic paper “Cellular Automaton Finite Element Method Applied for Microstructure Prediction of Aluminium Casting Treated by Laser Beam” by J. Hajkowski, P. Popielarski, Z. Ignaszak, published in ARCHIVES of FOUNDRY ENGINEERING (2019). Keywords Executive Summary The

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Fig.1 - Schematic representation of samples drawn from the two different spokes. For confidentiality reasons, the real wheel cannot be shown so a schematic representation is given.

Development of a model for the prediction of mechanical properties for Al-Si-Mg castings

From Simulation to Reality: A Validated Model for Predicting Mechanical Properties in A356 Aluminum Castings This technical summary is based on the academic paper “Development of a model for the prediction of mechanical properties for Al-Si-Mg castings” by C. Ransenigo, M. Tocci, C. Viscardi, M. Serafini, A. Pola, published in La Metallurgia Italiana (2022). Keywords

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Figure 5a. Locations (A and B) for the micrographs in Figure 5b

Optimizing the Magnesium Die Casting Process to Achieve Reliability in Automotive Applications

This introduction paper is based on the paper “Optimizing the Magnesium Die Casting Process to Achieve Reliability in Automotive Applications” published by “SAE International”. 1. Overview: 2. Abstract: High pressure die casting is characterized by rapid die filling and subsequent rapid cooling of the molten metal in the die. These characteristics are favourable for magnesium

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Fig.1 - Picture of the casting used for the present study with indication of the analyzed areas.

Characterization of microstructural and mechanical properties of high-pressure die-cast en ac 46000 alloy

Paper Title Optimizing EN AC 46000 Alloy Performance: The Real Impact of Copper Content in High Pressure Die Casting This technical summary is based on the academic paper “Characterization of microstructural and mechanical properties of high-pressure die-cast en ac 46000 alloy” by M. Tocci, S. Ferri, L. Montesano, and A. Pola, published in La Metallurgia

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Fig.1: (a) If the liquid is under-cooled, a protuberance on the solid-liquid interface may grow rapidly as a dendrite. (b) Scanning electron micrograph of dendrites in steel.

Parameters Influencing Dendritic Structure to Improve the Properties of As-Cast Aluminium Alloys

Mastering Dendritic Structure Control: The Key to Stronger, More Reliable As-Cast Aluminium Alloys This technical summary is based on the academic paper “Parameters Influencing Dendritic Structure to Improve the Properties of As-Cast Aluminium Alloys” by Nisheeth Kr. Prasad, P. Kranthi Kumar, Ashok Sharma, and M. K. Bhargava, published in the Indian Foundry Journal (2014). Keywords

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Fig. 1 e Schematic of the CPC machine and process procedure (a) Structure of the CPC machine (b) Major steps of the CPC process: (i) pressure chamber closed; (ii) furnace and pressure chamber are pressurized; (iii) furnace pressure is further increased slowly; (iv) chamber pressure is quickly released; (v) furnace pressure is released;(vi) chamber and die are opened; and (vii) the cast part is ejected.

A study of an industrial counter pressure casting process for automotive parts

1. Overview: 2. Abstract: Counter pressure casting (CPC) is emerging in the automotive manufacturing industry as an alternative to low-pressure die casting (LPDC) due to its reported superior capabilities in aluminum parts production. This study presents the first comprehensive investigation of how CPC’s characteristic feature (applied chamber pressure) influences the fluid flow and heat transport

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Table 3-1 Solid solubility of elements in aluminum [2]

Beyond Cooling Rates: A Deep Dive into Chemical Composition and Its Impact on Secondary Dendrite Arm Spacing (SDAS) Control

This technical summary is based on the academic dissertation “Impact of casting parameters and chemical composition on the solidification behaviour of Al-Si-Cu hypoeutectic alloy” by Dipl.-Ing. Jelena Pavlovic-Krstic (2010). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords Executive Summary A 30-second overview for busy professionals. The

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Fig. 1. Schematic of Continuous Rod Casting Machine

4 Key Levers for Casting Process Optimization: Lessons for HPDC from a Copper Alloy Study

This technical summary is based on the academic paper “Effect of water flow rate, casting speed, alloying elements and pull distance on tensile strength, elongation percentage and microstructure of continuous cast copper alloys” published by Bagherian, E-R., Fan, Y., Cooper, M., Frame, B., & Abdolvand, A. in Metallurgical Research and Technology (2016). It was analyzed

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Figure 3.23 Demo-axial sample as a compound casting, a) Steel insert positioned in a squeeze casting mould [58], b) Steel insert (top) and compound casting [58], c) Cross section of the sample [57]

Interface of steel inserts in Al-Si alloy castings

This introduction paper is based on the paper “Interface of steel inserts in Al-Si alloy castings” published by “Dissertation, Technischen Universität Wien, Fakultät für Maschinenwesen und Betriebswissenschaften”. 1. Overview: 2. Abstract: Aluminium alloys are very important materials because of they low density and excellent mechanical properties. Aluminium silicon casting alloys are essential to the automotive,

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