Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

Thanks.

Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Figure 5. Flow characteristics at different velocities of injection: : (a1–a6) 1.0 m/s, (b1–b6) 1.5 m/s

Study on the Influence of Injection Velocity on Hole Defects in Die-Cast Aluminum Alloy

This article introduces the paper "Study on the Influence of Injection Velocity on the Evolution of Hole Defects in Die-Cast ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Microstructure, STEP, Technical Data-E
Figure 1. Structure of the vacuum die-cast equipment

Study on Microstructures and Properties of Al. Alloy Vacuum Die-Cast Parts

This article introduces the paper "Study on Microstructures and Properties of the Al. Alloy Vacuum Die-Cast Parts of TL117 and ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, AZ91D, CAD, Die casting, Mechanical Property, Microstructure, Review, STEP, Technical Data-E
Figure 13. The schematic diagrams of the ACSR Rheo-HPDC process (reprinted with permission from ref. [36], 2022, Elsevier).

Research Progress on Thermal Conductivity of High-Pressure Die-Cast Aluminum Alloys

This article introduces the paper "Research Progress on Thermal Conductivity of High-Pressure Die-Cast Aluminum Alloys" presented at the Metals, MDPI ...
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/ Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Rheo-HPDC, Technical Data-E
Figure 1. Sampling region on the plate manufactured by HPDC.

Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting

This article introduces the paper "Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting" presented in Metals. 1 ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Technical Data-E
Figure 5. Results of constrained rod casting: (a) AA7075; (b) AA7068; (c) AA7055.

Development of Low-Pressure Die-Cast Al–Zn–Mg–Cu Alloy Propellers—Part I: Hot Tearing Simulations for Alloy Optimization

This article introduces the paper "Development of Low-Pressure Die-Cast Al–Zn–Mg–Cu Alloy Propellers—Part I: Hot Tearing Simulations for Alloy Optimization" presented ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Copper-E, Die casting, finite element simulation, Mechanical Property, Microstructure, Review, Technical Data-E
Figure 11. Micrographs of fractured (a) α-Al15(Fe,Mn,Cr)3Si2 particle and (b) β-Al5FeSi platelet after wear testing.

Designing Wear-Resistant Diecast AlSi9Cu3(Fe) Alloys for High-Temperature Components

This article introduces the paper [Design of Wear-Resistant Diecast AlSi9Cu3(Fe) Alloys for High-Temperature Components] published in the journal [Metals]. 1 ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Diecasting, automotive-E, CAD, Die casting, Microstructure, Review, Technical Data-E, 알루미늄 다이캐스팅, 자동차 산업, 해석
Figure 1. Geometrical model of the variable thickness plate casting with sprue and top riser. Node numbers are marked

Simulation of variable thickness aluminum alloy plate casting

This article introduces the paper "Simulation of variable thickness aluminum alloy plate casting". 1. Overview: Title: Simulation of variable thickness ...
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/ Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Casting Technique, Microstructure, Review, Sand casting, Technical Data-E
Fig. 1 Pictures of one of the better castings a and c die temperature 250 °C and injection velocity 2.0 m/s, and worst castings b and d die temperature 180 °C and injection velocity 1.3 m/s for AS31

Mechanical Properties and Deformation Behaviour of High-Pressure Die-Cast Magnesium-Aluminium Based Alloys

This article introduces the paper "Mechanical Properties and Deformation Behaviour of High-Pressure Die-Cast Magnesium-Aluminium Based Alloys". 1. Overview: Title: Mechanical ...
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/ A380, Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Review, Technical Data-E
Fig. 2. Improved part design

Magnesium Alloys and Applications in Automotive Industry

This article introduces the paper "Magnesium Alloys and Applications in Automotive Industry". 1. Overview: Title: Magnesium alloys and applications in ...
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/ Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Electric vehicles, Magnesium alloys, Review, Technical Data-E
Figure 9 A part of Al die cast product where internal soundness was improved by the application of DHA-THERMO core pins

High Thermal Conductivity Steel and its Application to Die Casting Tools

This article introduces the paper "High Thermal Conductivity Steel and its Application to Die Casting Tools" presented at the NADCA ...
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/ ADC12, Aluminium-E, Aluminum Die casting, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Die Casting Congress, Efficiency, Microstructure, Technical Data-E
Figure 2. EPMA micrograph and chemical element distribution maps of crept AA365 alloy at 373 K: Al, Mg, Fe, Si, Mn

Evaluation of Corrosion Behavior on Crept AlSi10MnMg (AA365) Alloy Produced by High-Pressure Die-Casting (HPDC)

This article introduces the paper "Evaluation of Corrosion Behavior on Crept AlSi10MnMg (AA365) Alloy Produced by High-Pressure Die-Casting (HPDC)". 1 ...
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/ Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E
Fig.6 Fluid field simulation result

Fatigue behavior of magnesium alloy and application in auto steering wheel frame

This article introduces the paper "Fatigue behavior of magnesium alloy and application in auto steering wheel frame," published in Transactions ...
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/ Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, AZ91D, CAD, Die casting, FLOW-3D, Magnesium alloys, Microstructure, Technical Data-E
Figure 1. Schematic illustration of the rheodiecasting (RDC) process.

Development of the Rheo-Diecasting Process for Mg-Alloys

This article introduces the paper "Development of the Rheo-Diecasting Process for Mg-Alloys" by Z. Fan, S. Ji, and G. Liu, ...
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/ Aluminium-E, Applications, automotive-E, AZ91D, CAD, Die casting, Magnesium alloys, Mechanical Property, Microstructure, Semisolid slurries, Technical Data-E
Fig. 1. Design comparison with steel armrest and magnesium armrest design.

Development of a bus armrest fabrication process with a high-vacuum, high-pressure die-casting process using the AM60 alloy

This article introduces the paper "Development of a bus armrest fabrication process with a high-vacuum, high-pressure die-casting process using the ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, Magnesium alloys, Mechanical Property, Microstructure, Technical Data-E
Fig. 1. 2017 Chrysler Pacifica showing the liftgate assembly highlighted by a magnesium die-cast inner [4] (Copyright 2018 by FCA. Used with permission. Chrysler is a registered trademark of FCA US LLC).

Exploring the Concept of Castability in Magnesium Die-Casting Alloys

This article introduces the paper"Exploring the concept of castability in magnesium die-casting alloys" published in the Journal of Magnesium and ...
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/ Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, AZ91D, CAD, Die casting, Efficiency, High pressure die casting, Microstructure, Technical Data-E
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