Tag Archives: High pressure die casting

Fig. 1. 2017 Chrysler Pacifica showing the liftgate assembly highlighted by a magnesium die-cast inner [4] (Copyright 2018 by FCA. Used with permission. Chrysler is a registered trademark of FCA US LLC).

Exploring the Concept of Castability in Magnesium Die-Casting Alloys

This article introduces the paper”Exploring the concept of castability in magnesium die-casting alloys” published in the Journal of Magnesium and Alloys in 2021. The paper, authored by J.P. Weiler, delves into the multifaceted concept of castability within the magnesium die-casting industry, a critical aspect for developing advanced alloys and optimizing manufacturing processes. This summary is

Read More

Figure 12: Short shot: experiment (left), simulation (right).

SPH: A NEW WAY OF MODELLING HIGH PRESSURE DIE CASTING

This article introduces the paper “SPH: A NEW WAY OF MODELLING HIGH PRESSURE DIE CASTING,” presented at the Third International Conference on CFD in the Minerals and Process Industries in 2003. This paper explores the application of Smoothed Particle Hydrodynamics (SPH) for simulating the complex fluid dynamics of High Pressure Die Casting (HPDC). 1. Overview:

Read More

Fig. 1 Produced part, cast and machined

Optimization in Novel Partial-Solid High Pressure Aluminum Die Casting by Taguchi Method

This article introduces the paper “Optimization in Novel Partial-Solid High Pressure Aluminum Die Casting by Taguchi Method,” providing a comprehensive overview of its key aspects for experts and those interested in die casting technology. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and

Read More

Fig. 1. HPDC process overview.

Analytical Cost Estimation Model in High Pressure Die Casting

This article introduces the paper “Analytical cost estimation model in High Pressure Die Casting” published in Procedia Manufacturing in 2017. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright: This material was summarized based

Read More

Figure 2. Illustration of boundary conditions for the finite element model; (a) conventional die casting die, (b) lightweight design die; see Table 1 for notes on 1–8.

AN INITIAL STUDY OF A LIGHTWEIGHT DIE CASTING DIE USING A MODULAR DESIGN APPROACH

This article introduces the paper “An Initial Study of a Lightweight Die Casting Die Using a Modular Design Approach,” published in the International Journal of Metalcasting in 2018. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8.

Read More

Fig. 4: Cross section of channel with undercut and inner notch, (𝜀𝜀ℎ,1 = 18% and 𝜀𝜀ℎ,2 = 33%)

Optimization of the Surface Geometry in Structured Cold Rolling for Interlocking of Formed and Die-Cast Metal Components

This article introduces the paper “Optimization of the Surface Geometry in Structured Cold Rolling for Interlocking of Formed and Die-Cast Metal Components” published in Defect and Diffusion Forum in 2022. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up

Read More

Figure 14: Biscuity, runner, gating, and venting system on casting (photo permission from Mercury Marine)

SYSTEM UNDERSTANDING OF HIGH PRESSURE DIE CASTING PROCESS AND DATA WITH MACHINE LEARNING APPLICATIONS

This article introduces the paper “SYSTEM UNDERSTANDING OF HIGH PRESSURE DIE CASTING PROCESS AND DATA WITH MACHINE LEARNING APPLICATIONS”. Overview: Research Background: Research Purpose and Research Questions: Research Methodology Main Research Results: Conclusion and Discussion: Future Follow-up Research: References: List of Abbreviations Copyright:

Figure 35: Comparison of the contact pressure scaled by UTS in MAGMA (a) and (c) with the production die casting die at the end of a production run (b) and (d).

THERMOMECHANICAL MECHANISMS THAT CAUSE ADHESION OF ALUMINUM HIGH PRESSURE DIE CASTINGS TO THE DIE

This article introduces the paper “THERMOMECHANICAL MECHANISMS THAT CAUSE ADHESION OF ALUMINUM HIGH PRESSURE DIE CASTINGS TO THE DIE”. Overview: Research Background: Research Purpose and Research Questions: Research Methodology Main Research Results: Conclusion and Discussion: Future Follow-up Research: References: Copyright: This material was summarized based on the above paper, and unauthorized use for commercial purposes

Read More

Figure 7: Some porosity defects.

Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process

This article introduces the paper “Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process.” 1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Research: 8. References: 9. Copyright: This

Read More

Fig. 1. Shock tower casting scheme.

Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components

This article introduces the paper “Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components”. 1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology 5. Key Research Findings: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright: *This material is summarized based on

Read More