Tag Archives: High pressure die casting (HPDC)

Bild 1. Einordnung der Karosseriebauweise „Mega-Casting" und dessen Konzepte mit beispielhaften OEM und Modellen im Rahmenwerk der etablierten Karosseriebauweisen (Eigenleistung). Rahmenwerk und Teil-Darstellungen in Anlehnung an Birkert et al. [3], Stellantis [14], Land Rover [15], Tesla [5]. Grafik: WZL

Opportunities and Risks of Mega-Casting in Automotive Production – The Aluminum Die-Casted Body in White

This introductory paper is the research content of the paper [“Opportunities and Risks of Mega-Casting in Automotive Production – The Aluminum Die-Casted Body in White”] published by [WT Werkstattstechnik]. 1. Overview: 2. Abstracts / Introduction The electric car manufacturer Tesla patented Mega-Casting in 2018, introducing a novel manufacturing method to produce a car body in

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Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting

This introductory paper is the research content of the paper [“Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting”] published by [‘International Journal of Mechanical Engineering and Robotics Research’]. 1. Overview: 2. Abstracts / Introduction In High Pressure Die Casting (HPDC), chill vents are crucial for removing residual air and gases

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Figure 1. (a) Image of “test specimen” HPDC die used in this study, (b) Image of “test specimen” casting using Nemalloy HE700.

Development of High Ductility Al-Zn-Mg Casting Alloys for Automotive Structural Components

This introductory paper is the research content of the paper [“Development of High Ductility Al-Zn-Mg Casting Alloys for Automotive Structural Components”] published by [MS&T19®]. 1. Overview: 2. Abstracts / Introduction This research paper addresses the development of novel Al-Zn-Mg alloys designed for automotive structural components, aiming to meet the increasing demand for lightweighting in the

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Fig. 7.1.7 Exploded View of Assembly

Design of Single Cavity Pressure Die Casting Die for Automotive Part of Aluminum Alloy (AlSi-12) Using CAD Tool & Its Manufacturing by HPDC Technology

This introductory paper is the research content of the paper [“Design of Single Cavity Pressure Die Casting Die for Automotive Part of Aluminum Alloy (AlSi-12) Using CAD Tool & Its Manufacturing by HPDC Technology”] published by [Journal Publication of International Research for Engineering and Management (JOIREM)]. 1. Overview: 2. Abstracts / Introduction Abstract”Manufacturers can create

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Figure 1: Image of Die in the actual die-casting process, which has cracks (red lines) on the surface.

Predicting Die Cracking in Die-Cast Products Using a Surrogate Model Based on Geometrical Features

This introductory paper is the research content of the paper [“Predicting Die Cracking in Die-Cast Products Using a Surrogate Model Based on Geometrical Features”] published by [Computer-Aided Design & Applications] 1. Overview: 2. Abstracts or Introduction This paper explores the development and application of a surrogate model for predicting die cracks in die-cast products, focusing

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Figura 1: rappresentazione in sezione di una macchina da pressocolata

Investigation on the Effects of Innovative Melt Treatments on Microstructure and Mechanical Behaviour of Diecast Al Alloys

This article introduces the paper [“INVESTIGATION ON THE EFFECTS OF INNOVATIVE MELT TREATMENTS ON MICROSTRUCTURE AND MECHANICAL BEHAVIOUR OF DIECAST AL ALLOYS”] published by [‘UNIVERSITÀ DEGLI STUDI DI PADOVA and AALEN HOCHSCHULE FÜR TECHNIK UND WIRTSCHAFT’]. 1. Overview: 2. Abstracts or Introduction The research on innovative materials with enhanced performance is pivotal across numerous sectors.

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Figure 1. Proposed workflow of the optimization for the combination of topology optimization and process assurance. Starting from the initial design space, a TO with a volume target volume Vt and a parallel process simulation. The One-Step Optimization ends after the first iteration. In the iterative optimization, the design space VDS is modified for every new iteration with a step-length of λ on the basis of previous results.

Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts

This article introduces the paper [“Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts”] published by [MDPI Materials]. 1. Overview: 2. Abstracts or Introduction The structural optimization of manufacturable casting parts remains a challenging and time-consuming task. Current methods involve topology optimization followed by manual reconstruction and process assurance simulation, leading to

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Application of Aluminum Alloy Semi-Solid Processing Technology in Automobile: A Review

Application of Aluminum Alloy Semi-Solid Processing Technology in Automobile: A Review

This article introduces the paper [‘Application of Aluminum Alloy Semi-Solid Processing Technology in Automobile: A Review’] published by [‘International Journal of Automotive Manufacturing and Materials’]. 1. Overview: 2. Abstracts or Introduction Abstract:”Semi-solid processing technology is a new forming technology for aluminum alloy components, which has advantages in producing high-quality components with complex shapes. Several methods

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Figure 19. Injected HPDC with core foam at standard parameters

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

This article introduces the paper ‘Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting’ published by ‘MDPI’. 1. Overview: 2. Abstracts or Introduction This research investigates the production of lightweight composite components using High-Pressure Die Casting (HPDC). The study aims to evaluate the influence of different aluminium foams as cores and HPDC injection

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Fig. 1. Die casting parameters including filling speed (mm/s) and filling time (s) at different stages.

Improved tensile properties of a new aluminum alloy for high pressure die casting

This article introduces the paper ‘Improved tensile properties of a new aluminum alloy for high pressure die casting’ published by ‘Materials Science and Engineering A’. 1. Overview: 2. Abstracts or Introduction AbstractThis paper investigates the effects of strain rate and test temperature on the tensile properties and deformation behavior of a recently developed high-ductility cast

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