From Foundry 1.0 to 4.0: The 20-Year Roadmap to Zero-Defect Manufacturing in HPDC This technical summary is based on the academic paper “20 YEARS OF RESEARCH PROJECTS TARGETED TO ZERO DEFECT MANUFACTURING IN DIECASTING” by Franco Bonollo, Nicola Gramegna, and Lars Arnberg, published in The 73rd World Foundry Congress (2018). Keywords Executive Summary The Challenge:
Beyond the Ingot: Maximizing Secondary Aluminum Alloy Quality in Thin-Walled Automotive Castings This technical summary is based on the academic paper “Quality of automotive sand casting with different wall thickness from progressive secondary alloy” by Lucia Pastierovičová, Lenka Kuchariková, Eva Tillová, Mária Chalupová, and Richard Pastirčák, published in PRODUCTION ENGINEERING ARCHIVES (2022). It has been
Mastering Material Homogeneity: How Squeeze Pin Technology Eliminates Shrinkage Porosity in HPDC This technical summary is based on the academic paper “THE EFFECT OF SQUEEZE PIN DIMENSION AND OPERATIONAL PARAMETERS ON MATERIAL HOMOGENITY OF ALUMINIUM HIGH PRESSURE DIE CAST PARTS” by Ferencz PETI and Gabriela STRNAD, published in Acta Marisiensis. Seria Technologica (2019). It has
Mastering HPDC Fluidity: How Silicon, Superheat, and Speed Impact Your Al-Si Alloy Castings This technical summary is based on the academic paper “Influence of Silicon, Superheat and Injection Speed on the Fluidity of HPDC Al-Si Alloys” by Young-Chan Kim¹, Se-Weon Choi¹, Jae-Ik Cho¹, Cheol-Woo Kim¹, Chang-Seog Kang¹ and Sung-Kil Hong², published in Proceedings of the
Unlocking Higher Impact Strength in HPDC: The Critical Role of RE/Al Ratio in AE-Type Magnesium Alloys This technical summary is based on the academic paper “Impact Strength of AE-type Alloys High Pressure Die Castings” by K. Braszczyńska-Malik and M.A. Malik, published in ARCHIVES of FOUNDRY ENGINEERING (2020). Keywords Executive Summary The Challenge: Why This Research
Ditch the Furnace: Achieving High-Performance HPDC Components with Non-Heat-Treated Aluminum Alloy This technical summary is based on the academic paper “Mechanical Properties of a Structural Component Processed in High-Pressure Die Casting (HPDC) with a Non-Heat-Treated Aluminum Alloy” by David Servando Cantú-Fernández, José Jaime Taha-Tijerina, Alejandro González, Pablo Guajardo Hernández, and Brian Quinn, published in Metals
Mastering Metal Flow: A Technical Guide to Casting Defects and Remedies This technical summary is based on the academic paper “Defects, Root Causes in Casting Process and Their Remedies: Review” by Vaibhav Ingle and Madhukar Sorte, published in the International Journal of Engineering Research and Application (2017). Keywords Executive Summary The Challenge: Why This Research
A New Method to Pinpoint Rigidity Point Temperature: The Key to Eliminating Hot Tearing in Aluminum HPDC This technical summary is based on the academic paper “Determination of Solidification of Rigidity Point Temperature Using a New Method” by Ester Villanueva, Iban Vicario, Jon Mikel Sánchez, and Ignacio Crespo, published in Applied Sciences (2020). Keywords Executive
From 13% Rejection to Near-Zero Defects: A 3-Step Guide to HPDC Hydraulic Circuit Optimization This technical summary is based on the academic paper “REDESIGN OF HYDRAULIC CIRCUIT TO IMPROVE QUALITY IN HIGH PRESSURE ALUMINUM DIE CASTING MACHINE” by K. NAGASUBRAMANIAM and P. CHANDRAMOHAN, published in the Journal of Engineering Science and Technology (2014). It has
Eliminating Porosity Defects in HPDC: A Flow Analysis Case Study for Intermediate Flanges This technical summary is based on the academic paper “DIE DESIGNING AND MOLTEN METAL FLOW ANALYSIS FOR INTERMEDIATE FLANGE” by K Maheswari and G Sureshkumar, published in the International Journal of Mechanical Engineering and Robotics Research (2013). Keywords Executive Summary The Challenge:
