Tag Archives: High pressure die casting

Fig. 1 Gating system of casting and experimental tempering system [17]

Temperature Conditions Change in the High Pressure Die Casting mold Volume Depending on the Gating System Volume

This introduction paper is based on the paper “Temperature Conditions Change in the High Pressure Die Casting mold Volume Depending on the Gating System Volume” published by “Archives of Foundry Engineering”. 1. Overview: 2. Abstract: The high pressure die casting technology is characterized by high efficiency, which is given by pressing the liquid metal into

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Fig.1. Cause and effect diagram (Ishikawa diagram) for casting porosity

Optimization of process parameters of High Pressure Die Casting process for ADC12 Aluminium alloy using Taguchi method

Unlocking Flawless Castings: A Taguchi-Based Guide to ADC12 Porosity Reduction This technical summary is based on the academic paper “Optimization of process parameters of High Pressure Die Casting process for ADC12 Aluminium alloy using Taguchi method” by Veeresh G Balikai, I G Siddlingeshwar, and Mahesh Gorwar, published in the International Journal of Pure and Applied

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Fig. 2. Microstructure of Al-Si-Mg-Mn and Al-Mg-Si-Mn alloys in the initial state and after chemical modification of eutectic (developed based on: www.alurheinfelden.com)

Microstructure Formation and Grain Refinement of Al-Mg-Si-Mn Casting Alloys

Optimizing Al-Mg-Si-Mn Casting Alloys: The Dual Role of Titanium in Grain Refinement and Microstructure Control This technical summary is based on the academic paper “Microstructure formation and grain refinement of Al-Mg-Si-Mn casting alloys” by Viktoriya Boyko, Edward Czekaj, Małgorzata Warmuzek, and Kostiantyn Mykhalenkov, published in Transactions of the Foundry Research Institute (2018). Keywords Executive Summary

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Figure 2 Dependence of die material service life at pressure die casting on pouring temperature

MATERIALS ON DIES FOR PRESSURE DIE CASTING

Unlocking Die Longevity: A Technical Guide to Selecting Die Casting Die Materials for Thermal Fatigue Resistance This technical summary is based on the academic paper “MATERIALS ON DIES FOR PRESSURE DIE CASTING” by E. RAGAN, J. DOBRÁNSKY, P. BARON, T. OLEJÁR, published in METALURGIJA (2012). Keywords Executive Summary The Challenge: Why This Research Matters for

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Fig 7. HPDC Machine

Flow pattern analysis of melted aluminum in shot sleeve of pressure dies casting and minimizing the defect

Slash HPDC Porosity: A CFD-Based Guide to Optimizing Shot Sleeve Flow This technical summary is based on the academic paper “Flow pattern analysis of melted aluminum in shot sleeve of pressure dies casting and minimizing the defect” by Rupesh Kumar Tiwari and Trilok Raj Chauhan, published in International Journal of Engineering Research and General Science

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Fig. 7 — XRD graphical analysis of the die casting parts Run 5, (b) Run 9, (c) Run 18, (d) Run 20, (e) Run 11 and (f) Run 24

Effects of process parameters on mechanical and metallurgical properties in high pressure die casting of AZ91 magnesium alloy

Unlocking Peak Performance in AZ91 Magnesium Alloy HPDC: A Guide to Optimizing Process Parameters This technical summary is based on the academic paper “Effects of process parameters on mechanical and metallurgical properties in high pressure die casting of AZ91 magnesium alloy” by Ali Serdar Vanli & Anil Akdogan*, published in Indian Journal of Engineering &

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Fig. 1 Typical Sensor Recordings from a Casting Process

Reduction of rejects by combining data from the casting process and automatic X-ray inspection

From Process Data to Perfect Parts: Using AI for Casting Process Optimization and Reject Reduction This technical summary is based on the academic paper “Reduction of rejects by combining data from the casting process and automatic X-ray inspection” by Thomas STOCKER, Julius MEHRINGER, Dr. Henning FRECHEN, Dr. Frank SUKOWSKI, Felix SCHÄFER and Dennis FREIER, published

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Fig.9. Short shot experiments proved that it is vital to simulate shot sleeve process before cavity filling simulations.

Slash Porosity Defects: A Guide to Optimizing HPDC Shot Sleeve Simulation

This technical summary is based on the academic paper “Complete Simulation of High Pressure Die Casting Process” published by Matti Sirviö, Sami Vapalahti, and Jukka Väinölä of VTT Industrial Systems. It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords Executive

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Source: Daimler AG, Dr. Lutz Storsberg, Mercedes-Benz Cars, Structural Symposium Bühler AG, Hamilton, Canada, October 1, 2013

High Integrity Diecasting for Structural Applications

Unlocking Structural Performance: A Guide to High Integrity Diecasting for Automotive Applications This technical summary is based on the presentation “High Integrity Diecasting for Structural Applications” by Martin Hartlieb of VIAMI INTERNATIONAL INC., presented at the iMdc meeting, WPI, Worcester, MA (2013). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals The

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Fig. 6. Average weight of aluminum castings per vehicle.

Circumstances of the Automotive Industry Impact on Aluminum Foundries

Paper Title Navigating the Perfect Storm: A Deep Dive into the Automotive Industry’s Impact on Aluminum Foundries This technical summary is based on the academic paper “Circumstances of the Automotive Industry Impact on Aluminum Foundries” by R. Gallo, published in AFS Proceedings 2010 American Foundry Society (2010). Keywords Executive Summary The Challenge: Why This Research

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