Tag Archives: Aluminum Casting

Fig. 1. Simulation model of alloy crystallization in the temperature range 700-500 ° C, determined for alloys 1.1-1.3.

Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys

Enhancing Al-Cu-Si Alloy Performance: How Copper and Silicon Additions Boost Strength and Machinability This technical summary is based on the academic paper “Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys” by J. Kozana, M. Piękoś, M. Maj, A. Garbacz-Klempka*, P.L. Żak, published in ARCHIVES of FOUNDRY ENGINEERING (2020). Keywords Executive Summary The Challenge:

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Fig. 1 Principles of oxide formation on the surfaces of liquid aluminum alloys exposed to oxygen containing gases [1], (b) and (c) oxide formation during uncontrolled filling of the mould [1], (d) and (e) occlusion of oxide and air during uncontrolled filling of the mould [1].

Contribution to Solving an Inherent Problem When High Pressure Die-Casting Aluminium and its Alloys

Eliminating Hidden Oxide Defects in HPDC: A New Bottom-Fill Shot Sleeve Concept for Superior Component Performance This technical summary is based on the academic paper “Contribution to Solving an Inherent Problem When High Pressure Die-Casting Aluminium and its Alloys” by Herbert Smetan, published in Journal of Materials Science and Engineering B (2016). It has been

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Fig:7 Blowhole

Defect analysis and remedies in the High Pressure Diecasting Process with ADC-12 Alloy

Mastering ADC-12 Alloy: A Practical Guide to HPDC Defect Analysis and Remedies This technical summary is based on the academic paper “”Defect analysis and remedies in the High Pressure Diecasting Process with ADC-12 Alloy”. – A Technical review.” by R.Govindarao, Dr.K.Eshwara Prasad(Rted), and P Srinivasa Rao, published in American Journal of Multidisciplinary Research & Development

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Figure 1. Aluminum in the automotive industry, model Audi A2

Application of Aluminum and ITS Alloys in the Automotive Industry With Special Emphasis PN Wheel Rims

The Rise of Automotive Aluminum Casting: A Technical Review of Lightweighting Trends and Wheel Rim Innovations This technical summary is based on the academic paper “Application of Aluminum and ITS Alloys in the Automotive Industry With Special Emphasis PN Wheel Rims” by Dragan Adamović, Tomislav Vujinović, Fatima Živić, Jelena Živković, and Marko Topalović, published in

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Fig. 5. Microstructure of AlSi7Mg0.3 whith 0.2% Zr, with HT cast into metal mold, etchant 0.5% HF.

Heat Treatment of AlSi7Mg0.3 Aluminium Alloys with Increased Zirconium and Titanium Content

Unlocking Superior Strength: A Deep Dive into AlSi7Mg0.3 Heat Treatment with Zr and Ti Additives This technical summary is based on the academic paper “Heat Treatment of AlSi7Mg0.3 Aluminium Alloys with Increased Zirconium and Titanium Content” by E. Kantoríková, M. Kuriš, R. Pastirčák, published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge:

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Fig.1 - Schematic representation of samples drawn from the two different spokes. For confidentiality reasons, the real wheel cannot be shown so a schematic representation is given.

Development of a model for the prediction of mechanical properties for Al-Si-Mg castings

From Simulation to Reality: A Validated Model for Predicting Mechanical Properties in A356 Aluminum Castings This technical summary is based on the academic paper “Development of a model for the prediction of mechanical properties for Al-Si-Mg castings” by C. Ransenigo, M. Tocci, C. Viscardi, M. Serafini, A. Pola, published in La Metallurgia Italiana (2022). Keywords

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Figure 1 Experimental schematic diagram of aluminumalloymelt quality analysis

Enhanced Melt Quality Rapid Analysis of Aluminum Alloy Assisted by Machine Learning

Revolutionizing Aluminum Casting: How Machine Learning Delivers Rapid, Accurate Melt Quality Analysis This technical summary is based on the academic paper “Enhanced Melt Quality Rapid Analysis of Aluminum Alloy Assisted by Machine Learning” by Yunxiang Tan, Juhuai Ma, Haifeng Liu, Jianlei Jia, Liguo Yang, and Qingyan Xu, presented at The 75th World Foundry Congress (2024).

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Figure 1.0: Aluminum cast centrifugal pump casing. Figure 1.1: Aluminum casting process.

Theoretical Analysis of Liquid Aluminum Flow in Aluminum Casting Processes

Beyond Trial and Error: A New Model for Aluminum Casting Process Optimization This technical summary is based on the academic paper “Theoretical Analysis of Liquid Aluminum Flow in Aluminum Casting Processes” by Taiwo Alare and Feranmi J Adeloye, published in PriMera Scientific Engineering (2023). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC

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Fig. 1. a) cross section of a slab with solidification cracks, b) Reflection configuration: Excitation laser and detection laser are arranged at the same spot. Ultrasonic waves are induced in the sample by an pulsed excitation laser (red), propagate through the sample and get reflected or scattered by interfaces (cracks, blowholes,…). The detection of reflected and scattered ultrasonic waves is realized with a two wave beam mixing interferometer (green). c) Transmission configuration: Excitation laser (red) and detection laser (green) are arranged at the opposite side of the sample.

Detection of Casting Defects in Aluminum Slabs by Laser Ultrasonic Measurements

Real-Time Defect Detection: How Laser Ultrasonic Testing Is Revolutionizing Aluminum Casting Quality Control This technical summary is based on the academic paper “Detection of Casting Defects in Aluminum Slabs by Laser Ultrasonic Measurements” by Jürgen ROITHER et al., published in the proceedings of the 19th World Conference on Non-Destructive Testing (2016). It has been analyzed

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Figure 10: Simulation compared with real casting of cracks

Apply simulation application optimize production process for car industry

Optimize Automotive Die Casting: A Guide to Simulation for Defect Reduction and Efficiency This technical summary is based on the academic paper “Apply simulation application optimize production process for car industry” by Phan Van Tong. Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the competitive automotive industry, mass-producing parts from

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