Tag Archives: aluminum alloy

Figure 3. The qualitative electron probe micro-analysis (EPMA) maps of Si and Mg segregation in three different casting conditions. The EPMA maps are purposefully enhanced to reveal the minor segregation bands. The line scans are indicated with white dashed lines. The concentration (at.%) vs distance (μm) plots correspond to the respective line scans in the EPMA maps.

Solute micro-segregation profile and associated precipitation in cast Al-Mg-Si alloy

This article introduces the paper [‘Solute micro-segregation profile and associated precipitation in cast Al-Mg-Si alloy’] presented at the [‘Philosophical Magazine’] 1. Overview: 2. Research Background: Background of the Research Topic: Solute segregation is an inherent phenomenon during the solidification process of aluminium alloys. This is primarily attributed to non-equilibrium conditions arising from rapid cooling rates,

Read More

igure 1. Mark Butterfield, president of Metal Exchange Corporation, speaks at the Aluminum Technology Forum in Detroit, which provided a venue for aluminum companies and OEMs to speak on the use of aluminum in vehicles.

Technology Forum Highlights Aluminum’s Value in Automotive Applications

This paper introduction was written based on the [‘Technology Forum Highlights Aluminum’s Value in Automotive Applications’] published by [‘Light Metal Age’]. 1. Overview: 2. Abstracts The Aluminum Transportation Group (ATG), a sector of the Aluminum Association, convened a technology forum in Detroit, Michigan, on November 2, 2023, focusing on the expanding role of aluminum in

Read More

Figure 26: Aluminum applications in a car [30].

Self hardening aluminum alloys for automotive applications

This article introduces the paper’Self hardening aluminum alloys for automotive applications’ published by Politecnico di Torino. 1. Overview: 2. Abstracts This PhD thesis has been carried out in collaboration with Teksid Aluminum, an aluminum foundry situated in Carmagnola near Turin. The research focuses on Self-hardening aluminum alloys (Al-Zn-Si-Mg alloys), an innovative class of light aluminum

Read More

Fig. 3. Machining operations of wheel alloys.

Manufacturing Processes of Car Alloy Wheels

This article introduces the paper [‘Manufacturing Processes of Car Alloy Wheels’] published by [‘HAL open science’]. 1. Overview: 2. Abstracts Passenger cars are using the alloy wheels due to lighter wheels in order to reduce fuel consumption. The alloy wheels are usually made from light and strong alloys such as aluminum and magnesium which can

Read More

Figure 1. A Tesla Model Y giga-casting. (Source: S. Munro.)

The Impact of Giga-Castings on Car Manufacturing and Aluminum Content

This article introduces the paper [‘The Impact of Giga-Castings on Car Manufacturing and Aluminum Content’] presented at the [‘Light Metal Age’] 1. Overview: 2. Abstracts Numerous studies, especially from Ducker-Carlisle, have shown that aluminum usage in light vehicles has been growing for decades, having surpassed 500 lbs (227 kg) per light vehicle in North America

Read More

Fig. 3: Six mega aluminum shape castings forming the entire lower body structure for Cadillac Celestiq vehicles [13]

Ultra-large aluminum shape casting: Opportunities and challenges

This article introduces the paper [‘Ultra-large aluminum shape casting: Opportunities and challenges’] presented at the [‘CHINA FOUNDRY’] 1. Overview: 2. Research Background: Background of the Research Topic: The increasing demand for light-weighting in automotive vehicles, especially electric vehicles, has led to a surge in the use of lightweight aluminum shape castings. These castings are crucial

Read More

Advances in metal casting technology: A review of state of the art, challenges and trends—Part I: changing markets, changing products

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part I: Changing Markets, Changing Products

This article introduces the paper [‘Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part I: Changing Markets, Changing Products’] presented at the [‘Metals’] 1. Overview: 2. Research Background: Background of the Research Topic: Metal casting is identified as one of the “oldest primary shaping processes known to humanity”. The

Read More

Fig. 1. Typical creep strain vs. time curve showing the three stages of creep.

Magnesium Diecasting Alloys for High Temperature Applications

This article introduces the paper “Magnesium Diecasting Alloys for High Temperature Applications”. 1. Overview: 2. Research Background: A new growth area for automotive use of magnesium is in powertrain applications such as transmission cases and engine blocks. These components operate in temperature ranges of 150-200°C under tensile and compressive loads of 50-70 MPa. Furthermore, they

Read More

Fig. 1. casting schematic including three tensile bars with one diameter of 6.4 mm at the center and one plate sample with a thickness of 2.5 mm

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

This article introduces the paper [‘3D characterization of pores expansion behavior in high pressure die castings during heat treatment’] presented at the [‘SSRN’] 1. Overview: 2. Research Background: Background of the Research Topic: Heat treatment is a well-established method for enhancing the mechanical properties of as-cast components by modifying phase composition and morphology. However, the

Read More

Fig. 1. Engine bracket (chassis system) made from the JDA1 aluminum alloy. (a) Design drawings; (b) and (c) photograph of the casted component.

Automobile Lightweight Technology: Development Trends of Aluminum/Magnesium Alloys and Their Forming Technologies

This article introduces the paper “Automobile Lightweight Technology: Development Trends of Aluminum/Magnesium Alloys and Their Forming Technologies”. 1. Overview: 2. Background: China is facing severe energy consumption, safety, and environmental problems due to continuous increases in vehicle production and ownership. Vehicle lightweighting technology is crucial for the sustainable development of the automotive industry, improving fuel

Read More