Category Archives: automotive-E

Fig.5: (a) Hollow aluminum casting; and (b) welded engine cradle for Cadillac CTS

Advanced Casting Technologies for Lightweight Automotive Applications

1. Overview: 2. Background: Lightweighting in the automotive industry is crucial for improving fuel efficiency. Aluminum and magnesium castings have been utilized for this purpose for a considerable time, gaining significant traction since the mid-1970s. Aluminum castings offer a 30-50% mass reduction compared to steel, while magnesium castings provide a 40-60% reduction. However, existing aluminum

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Fig 5a: Shows the 3 main zones (boss) which are mandatory for this part to be considered porosity free

Added Value of Process Modelling in Development of Automotive Die Casting Parts

This paper summary is based on the article [Added Value of Process Modelling in Development of Automotive Die Casting Parts] presented at the [Japan Die Casting Congress] 1. Overview: 2. Research Background: The automotive industry increasingly demands high-performance castings with superior mechanical properties and structural integrity. While Gravity and Low Pressure Die Casting are traditionally

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Figure 7. (a) Graphical illustration of a cold-chamber die casting machine. (b) Casting cycle for cold-chamber die casting [14].

Al Alloys and Casting Processes for BEV Induction Motors

Paper Summary:This paper summary is based on the article Al Alloys and Casting Processes for Induction Motor Applications in Battery-Powered Electric Vehicles: A Review presented at the MDPI Metals 1. Overview: 2. Research Background: The increasing environmental concerns and the rapid growth of the battery-powered electric vehicle (BEV) industry have significantly driven research into lightweight

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Fig. 1: Geometry of Ladder frame part used for simulation

Numerical determination of process parameters for fabrication of automotive component

This paper summary is based on the article Numerical determination of process parameters for fabrication of automotive component presented at the Conference Tools for Materials Science & Technology (MSE 2010) 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up

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Figure 4. (a) Backscattered SEM micrograph showing the distribution of intermetallics along grain boundaries in Al-5Mg-1.5Si die-cast alloy, and (b) EDS diagram showing the elements in particle A.

A super-ductile alloy for the die-casting of aluminium automotive body structural components

1. Overview 2. Research Background This research is based on the premise that weight reduction through the use of lightweight materials in the manufacturing of fuel-efficient transportation systems is an effective method for improving fuel economy and reducing harmful emissions. The increasing use of aluminum alloys in the automotive industry presents significant opportunities for weight

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Figure1: Compressive stress and strain curves of wax and core material

Development of water soluble cores for investment casting – A review

This paper summary is based on the article Development of water soluble cores for investment casting – A review presented in INDIAN ENGINEERING EXPORTS 1. Overview: 2. Research Background: Investment Casting utilizes wax patterns for creating complex castings. Cores are essential for forming internal geometries like undercuts and channels within these castings. Traditionally, core removal

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Fig. 1 Components of a air-conditioning compressor

Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting

This paper summary is based on the article Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting presented at the Transactions of Materials Processing. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8.

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FIGURE 1 Target components in a vehicle transmission which were chosen at Voit for defined manufacturing technologies (stamping and/or bending technology) (© Voit Automotive)

Cooperation of Development and Manufacturing for Up-to-date Transmission Parts

This paper summary is based on the article Cooperation of Development and Manufacturing for Up-to-date Transmission Parts presented at the ATZ 1. Overview: 2. Research Background: The automotive industry faces constant pressure to reduce development times. This necessitates a closer integration of construction and manufacturing processes within the die casting and forming industries. Historically, organizational

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Fig. 2. Permanent mould casting machine for casting single pistons [8]

Casting of Combustion Engine Pistons Before and Now on the Example of FM Gorzyce

This blog post summarizes the research paper “[Casting of Combustion Engine Pistons Before and Now on the Example of FM Gorzyce]” 1. Overview: 2. Research Background: Social/Academic Context: Combustion engine pistons face increasingly stringent demands driven by the need for enhanced thermo-mechanical loads, reduced exhaust emissions, and improved fuel efficiency. The automotive industry’s push for

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Figure 3: Developed Mg oil pan and cooling lines.

A Study on Die Casting Process of the Automobile Oil Pan Using the Heat Resistant Magnesium Alloy

Abstract: This research paper investigates the die casting process for automobile oil pans using heat-resistant magnesium alloys, aiming to replace the currently used aluminum alloy. The study uses computational fluid dynamics (CFD) simulations and experimental die casting to evaluate the process parameters and material properties for optimal performance and defect reduction. The primary focus is

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