Category Archives: automotive-E

Fig. 3.1 Shrinkage prediction by Modulus Method 5)

Research on Porosity Defects of Al-Si Alloy Castings made with Permanent mold

From Theory to Foundry Floor: Using the Niyama Criterion to Eliminate Porosity in Permanent Mold Castings This technical brief is based on the academic paper “Research on Porosity Defects of Al-Si Alloy Castings Made with Permanent Mold” by MINAMI Rin (July, 2005). It is summarized and analyzed for casting professionals by the experts at STI

Read More

Fig. 2. Hairpin winding stator assembly and end winding detail for a four conductor/slot configuration (courtesy of Tecnomatic S.p.A.).

Design_of_Induction_Motors_With_Flat_Wires_and_Copper_Rotor_for_E-Vehicles_Traction_System

Unlocking EV Performance: The Critical Role of Copper Rotor Die Casting in Next-Gen Induction Motors This technical summary is based on the academic paper “Design of Induction Motors With Flat Wires and Copper Rotor for E-Vehicles Traction System” published by Mircea Popescu, Lino Di Leonardo, Giuseppe Fabri, Giuseppe Volpe, Nicolas Riviere, and Marco Villani in

Read More

Fig. 3. Shot Model.

Design and optimization of gating system_ modification of cooling system position and flow simulation for cold chamber high pressure die casting machine

How to Extend Die Life: A Data-Driven Approach to Cooling System and Gating Design in HPDC This technical summary is based on the academic paper “Design and optimization of gating system, modification of cooling system position and flow simulation for cold chamber high pressure die casting machine” published by A.R. Jadhav, D.P. Hujare and P.P.

Read More

Fig.6 Microstructure of material 1.6356-UTPA 702; a) 2nd layer of clad; b) 1st layer of clad; c) HAZ

Renovation of moulds for high-pressure casting of aluminium by laser cladding

Extending Die Life and Enhancing Performance with Advanced Laser Cladding Techniques This technical brief is based on the academic paper “Renovation of moulds for high-pressure casting of aluminium by laser cladding” by Janette Brezinová and Miroslav Džupon, published in INTERNATIONAL SCIENTIFIC JOURNAL “MACHINES. TECHNOLOGIES. MATERIALS” (2023). It is summarized and analyzed for HPDC professionals by

Read More

Fig. 3. Solid models of mold designs: a) standard b) conformal cooling channel

An experimental investigation of the cooling and heating performance of a gravity die casting mold with conformal cooling channels

Slash Cycle Times by 28%: How Additive-Made Conformal Cooling Channels Are Revolutionizing Die Casting This technical summary is based on the academic paper “An experimental investigation of the cooling and heating performance of a gravity die casting mold with conformal cooling channels” published by Karani Kurtulus, Ali Bolatturk, Ahmet Coskun, and Barış Gürel in Applied

Read More

Fig. 1: Stir casting process

Review on nano particle reinforced aluminum metal matrix composites

A Deep Dive into the Manufacturing, Strengthening, and Application of Advanced Aluminum Composites This technical brief is based on the academic paper “Review on Nano Particle Reinforced Aluminum Metal Matrix Composites” by Endalkachew Mosisa, V. Yu Bazhin, and Sergey Savchenkov, published in the Research Journal of Applied Sciences (2016). It is summarized and analyzed for

Read More

Review of optimization aspects for casting processes

Review of Optimization Aspects for Casting Processes

A Comprehensive Review of Simulation and Statistical Methods to Eliminate Defects and Boost Yield This technical brief is based on the academic paper “Review of Optimization Aspects for Casting Processes” by Yazad N. Doctor, Dr. Bhushan T. Patil, and Aditya M. Darekar, published in the International Journal of Science and Research (IJSR) (2015). It is

Read More

Figure 1: High Pressure Die Casting Die

Review Paper on design of Single Cavity Pressure Die Casting Die Using CAD Tool & Its Manufacturing by HPDC Technology

A Comprehensive Guide to Optimizing Your HPDC Die Design and Manufacturing Workflow This technical brief is based on the academic paper “Review Paper on design of Single Cavity Pressure Die Casting Die Using CAD Tool & Its Manufacturing by HPDC Technology” by Rakesh Bandane and Vaibhav Bankar, published in the Journal Publication of International Research

Read More

Fig. 3: Simulation on solidification behaviour of AM60 step casting: (a) 20%, (b) 40%, (c) 60%, and (d) 80% solidified

Section thickness-dependent tensile properties of squeeze cast magnesium alloy AM60

How Section Thickness Dictates Mechanical Strength in Squeeze Cast AM60 This technical brief is based on the academic paper “Section thickness-dependent tensile properties of squeeze cast magnesium alloy AM60” by Xuezhi Zhang, Meng Wang, Zhizhong Sun, and Henry Hu, published in CHINA FOUNDRY (2012). It is summarized and analyzed for HPDC professionals by the experts

Read More

Fig. 1. Filling of differential cover with the molten metal coloured by speed with blue being slow and red being fast. The casting is shown in top view on the left and bottom view on the right. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)

Short shots and industrial case studies-Understanding fluid flow and solidification in high pressure die casting

Beyond the Simulation: What ‘Short Shots’ Reveal About Real-World HPDC Defects and Model Validation This technical brief is based on the academic paper “Short shots and industrial case studies: Understanding fluid flow and solidification in high pressure die casting” by Paul W. Cleary, Joseph Ha, Mahesh Prakash, and Thang Nguyen, published in Applied Mathematical Modelling

Read More