Tag Archives: temperature field

Figure 2.1: Die Slabs containing Die insert

HPDC Die design for Additive Manufacturing

Can Additive Manufacturing Create Lightweight HPDC Dies That Withstand Extreme Stresses? A Simulation Study This technical summary is based on the academic paper “HPDC Die design for Additive Manufacturing” by Mohammadali Baradaran and Ambareeksh Tharayil Pradeep, published by Jönköping University (2018). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the

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Fig.1 Thermal analysis of the temperature profile obtained by the inverse heat transfer model

MICROSTRUCTURE SIMULATION OF HIGH PRESSURE DIE CAST MAGNESIUM ALLOY BASED ON MODIFIED CA METHOD

This introduction paper is based on the paper “MICROSTRUCTURE SIMULATION OF HIGH PRESSURE DIE CAST MAGNESIUM ALLOY BASED ON MODIFIED CA METHOD” published by “ACTA METALLURGICA SINICA”. 1. Overview: 2. Abstract: As the lightest structural material, magnesium alloy has been widely used in the automotive, aerospace and electronic industries. High pressure die casting (HPDC) process

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Fig. 1. Model of multi-valve

Simulation and Casting Process of Aluminum Alloy Multi-Way Valve Body with Various Gating Systems

Optimizing Complex Castings: A Gating System Simulation Deep Dive for Aluminum Valve Bodies This technical summary is based on the academic paper “Simulation and Casting Process of Aluminum Alloy Multi-Way Valve Body with Various Gating Systems” by Li Rong, Chen Lunjun, Su Ming, Zeng Qi, Liu Yong, and Wang Heng, published in ARCHIVES of FOUNDRY

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Fig. 1: A challenging task: simulating the casting process to predict component properties. The biggest benefit of the casting process is its ability to perform many tasks at the same time. However, it is also its biggest drawback, as many process parameters are linked to each other and have to be considered simultaneously.

Cast iron – a predictable material

From Art to Science: How Advanced Cast Iron Simulation Delivers Predictable Performance and Quality This technical summary is based on the academic paper “Cast iron – a predictable material” by Jörg C. Sturm and Guido Busch, published in The 69th WFC Paper (2011). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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A Pinto furnace liquates iron from continuous galvanizer grade top and bottom dross.

From Scrap to Slab: How Secondary Zinc Production Minimizes Waste and Maximizes Value

This technical summary is based on the academic paper “Secondary Zinc Production Minimizes Waste” published by Paul B. Queneau and Jerome P. Downey in Pollution Engineering (November 1994). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords Executive Summary The

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Fig.1) Al-base heat sink

Copper Heat Sink Design

Enhanced Copper Heat Sink Design: A Modeling Approach to Optimize Cooling Performance This technical summary is based on the academic paper “Copper Heat Sink Design A Practical Application of Mathematical Modelling” published by Jafar Mahmoudi and Jussi Vaarno in Proceedings of SIMS (2003). It was analyzed and summarized for HPDC experts by CASTMAN experts with

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Fig. 3: Images from the FE thermal model, predicting the temperature field during FSP at (a) 300 RPM and (b) 700 RPM with a travel speed of 200 mm min⁻¹. The dotted line illustrates the position of the tool pin.

Quantification of Microstructural Homogeneity and the Mechanisms of Particle Refinement During FSP of Al-Si Alloys

Unlocking Microstructural Control in Al-Si Alloys with Advanced Friction Stir Processing Simulation This technical brief is based on the academic paper “Quantification of Microstructural Homogeneity and the Mechanisms of Particle Refinement During FSP of Al-Si Alloys” by Chun Y. Chan and Philip B. Prangnell. It is summarized and analyzed for industry professionals by the experts

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Fig. 1 Schematic diagram of a pilot plant for ultrasonic slurry casting: 1-slurry tank; 2-die; 3-casting transportation unit; 4- thermostat; 5-magnetostrictive transducer; 6-ultrasonic generators (USG-4); 7-control cabinet.

Simulation of Hot Casting Shrinkage of Thermoplastic Beryllium Oxide Slurries with Ultrasonic Activation

Mastering Shrinkage: A Simulation-Driven Approach to Defect-Free Precision Casting This technical brief is based on the academic paper “Simulation of Hot Casting Shrinkage of Thermoplastic Beryllium Oxide Slurries with Ultrasonic Activation” by Uzak Zhapbasbayev, Zamira Sattinova, and Gaukhar Ramazanova, published in Engineered Science (2024). It is summarized and analyzed for HPDC professionals by the experts

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Figure 3. Simulation results for inlet flow rate of 10 LPM at 60 s: (a) steady-state velocity magnitude contour plot at the middle cross-section of serpentine flow channels; (b) electric potential contour plot on the conductive heating layer; (c) temperature contour plot on the solid surface; (d) temperature contour plot on the fluid surface.

Model Characterization of High-Voltage Layer Heater for Electric Vehicles through Electro-Thermo-Fluidic Simulations

This introduction paper is based on the paper “Model Characterization of High-Voltage Layer Heater for Electric Vehicles through Electro-Thermo-Fluidic Simulations” published by “Energies (MDPI)”. 1. Overview: 2. Abstract: This paper focuses on the modeling and analysis of a high-voltage layer heater (HVLH) designed for environmentally friendly vehicles, including electric vehicles (EVs) and plug-in hybrid electric

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Figure 48 : The boundary condition for Samsung battery SDI 94 Ah

Innovation and design of the battery box for electric vehicles

This summary is based on the Master Thesis “Innovation and design of the battery box for electric vehicles” published by “Faculty of Mechanical Engineering TUL”. 1. Overview: 2. Abstract: This master’s thesis concentrates on innovating and designing the new battery box for electric vehicles. The initial section of the thesis commences with a literature review

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