Enhancing Al-Cu-Si Alloy Performance: How Copper and Silicon Additions Boost Strength and Machinability This technical summary is based on the academic paper “Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys” by J. Kozana, M. Piękoś, M. Maj, A. Garbacz-Klempka*, P.L. Żak, published in ARCHIVES of FOUNDRY ENGINEERING (2020). Keywords Executive Summary The Challenge:
Beyond the Spec Sheet: Using Density Index to Predict Piston Casting Defects in Al-Si Alloys This technical summary is based on the academic paper “Evaluation of the Technological Properties of the Al-Si Eutectic Alloy Based on Density Index Test” by M. Starczewski, A.J. Dolata, and M. Dyzia, published in ARCHIVES of FOUNDRY ENGINEERING (2025). Keywords
![Fig. 1 Principles of oxide formation on the surfaces of liquid aluminum alloys exposed to oxygen containing gases [1], (b) and (c) oxide formation during uncontrolled filling of the mould [1], (d) and (e) occlusion of oxide and air during uncontrolled filling of the mould [1].](https://castman.co.kr/wp-content/uploads/image-2932-737x380.webp)
Eliminating Hidden Oxide Defects in HPDC: A New Bottom-Fill Shot Sleeve Concept for Superior Component Performance This technical summary is based on the academic paper “Contribution to Solving an Inherent Problem When High Pressure Die-Casting Aluminium and its Alloys” by Herbert Smetan, published in Journal of Materials Science and Engineering B (2016). It has been
Achieving First-Time-Right Castings: A Deep Dive into Multiphysics Casting Process Simulation This technical summary is based on the academic paper “Multiphysics CAE Simulations of Casting Process for the First Time Right Product Development” by Mir Mehdi Hussain, Ramanathan SV, and Raj C Thiagarajan, published in the Proceedings of the 2015 COMSOL Conference in Pune. It
![Fig. 1 Turbulence and dross formation in the melt at the outlet of holding furnace [1]](https://castman.co.kr/wp-content/uploads/image-3477-620x380.webp)
The Hidden Cost of Melt Holding: Unpacking the Effects of Cyclic Thermal Exposure on AlSi8Cu2Fe Alloy This technical summary is based on the academic paper “The Influence of Thermal History on the Microstructure and Mechanical Properties of AlSi8Cu2Fe Alloy” by Jan Šerák, Dalibor Vojtěch, and Cyril Šimon, published in Manufacturing Technology (2020). Keywords Executive Summary
Mastering ADC-12 Alloy: A Practical Guide to HPDC Defect Analysis and Remedies This technical summary is based on the academic paper “”Defect analysis and remedies in the High Pressure Diecasting Process with ADC-12 Alloy”. – A Technical review.” by R.Govindarao, Dr.K.Eshwara Prasad(Rted), and P Srinivasa Rao, published in American Journal of Multidisciplinary Research & Development
Unlocking Superior Strength: A Deep Dive into AlSi7Mg0.3 Heat Treatment with Zr and Ti Additives This technical summary is based on the academic paper “Heat Treatment of AlSi7Mg0.3 Aluminium Alloys with Increased Zirconium and Titanium Content” by E. Kantoríková, M. Kuriš, R. Pastirčák, published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge:
Unlocking IE4 Efficiency: How Precision Die-Cast Motor Rotors Are Redefining Performance Standards This technical summary is based on the academic paper “IE4-class 2.2-kW Induction Motor Design and Performance Evaluation” by Myeong Jin Ko, Sung-Ho Lee, and Soon Sub Park, published in the Journal of the Korean Society of Manufacturing Technology Engineers (2021). Keywords Executive Summary
Boost Strength and Wear Resistance in AZ91 Die Casting: New Research Reveals Optimal Process Parameters This technical summary is based on the academic paper “Investigation of Tribological and Mechanical Properties of Biodegradable AZ91 Alloy Produced by Cold Chamber High Pressure Casting Method” by Levent Urtekin, Recep Arslan, Fatih Bozkurt, and Ümit Er, published in Archives
Unlocking Casting Excellence: A Review of Machine Learning Applications for Defect Reduction and Automation This technical summary is based on the academic paper “AN OVERVIEW OF MACHINE LEARNING APPLICATIONS IN METAL CASTING INDUSTRIES” by VISHAL B. BHAGWAT, DHANPAL A. KAMBLE, and SANDEEP S. KORE, published in Arch. Metall. Mater. (2024). Keywords Executive Summary The Challenge:
