Tag Archives: Die casting

Figure 4. 3D scheme of the rolling process and 2D simplification in the FE simulation.

Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in Hybrid Components

This introduction paper is based on the paper “Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in Hybrid Components” published by “MDPI”. 1. Overview: 2. Abstract: Weight reduction strategies are essential for the transportation sector to reduce greenhouse gas emissions or extend the range of electric vehicles. In the field of lightweight

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Figure 1: Inner side of the moving die (a) and the geometry with four test cases two-holes, steps, threecan and u-profiles (b) and the shown in a)

Combined Defect Prediction for Large-Area Die-Cast Components Using High-Resolution Multi-Phase Simulation

This article introduces the paper “Combined defect prediction for large-area die-cast components using high-resolution multi-phase simulation”. 1. Overview 2. Research Background 3. Research Purpose and Research Questions 4. Research Methodology 5. Main Research Results 6. Conclusion and Discussion 7. Future Follow-up Research 8. References 9. Copyright This material was summarized based on the above paper,

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Fig. 5. (a) Mold lling with three overows attached model, (b) mold lling of part with ve overows.

A Simulation and Fabrication Works on Optimization of High Pressure Aluminum Die Casting Part

The content of this introduction paper is based on the article “A Simulation and Fabrication Works on Optimization of High Pressure Aluminum Die Casting Part” published by “Acta Physica Polonica A”. 1. Overview: 2. Abstract: High-pressure die casting offers reduced costs due to its small tolerances and smooth surface finish. Casting parts produced are consumed

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Figure 4: SEM images illustrating coating failure in two ways: (a) cracked and (b) detached.

Mechanism of Die Soldering During Aluminum Die Casting

The content of this introduction paper is based on the article “Mechanism of die soldering during aluminum die casting” published by “China Foundry”. 1. Overview: 2. Abstract: Soldering is a unique casting defect associated with die casting or metal mold casting of aluminum alloys. It occurs when molten aluminum sticks or solders the surface of

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Fig.1 The growth trend of magnesium alloy in China’s automobile industry

Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology

This article introduces the paper “Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology”. 1. Overview: 2. Research Background: The automotive industry increasingly utilizes lightweight alloy materials due to the development of lightweight vehicles. Auto manufacturers are seeking thinner and stronger materials, presenting a significant challenge to lightweight alloy die-casting technology. Sustainable

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FIG. 4 - 3D CuBar Rotor Cutaway View

Selection of Copper vs. Aluminum Rotors for Induction Motors

The content of this introduction paper is based on the article ‘Selection of Copper vs. Aluminum Rotors for Induction Motors’ published by ‘IEEE’. 1. Overview: 2. Abstract: On squirrel cage induction motors, there is an important choice between utilizing a lower cost die cast or fabricated aluminum rotor versus the more expensive copper bar rotor.

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Figure 1. Die-Cast Copper Rotors

Copper Rotor Motors: A Step toward Economical Super-Premium Efficiency Motors?

The content of this introduction paper is based on the article ‘Copper Rotor Motors: A Step toward Economical Super-Premium Efficiency Motors?’ published by ‘ACEEE’. 1. Overview: 2. Abstract: NEMA Premium® motors made significant changes to the motor stator for improved efficiency. Copper rotor motors seek to improve motor efficiency by addressing, among other things, conductor

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Fig. Gating System with Rotor.

Development of Customized Software for Designing Gating System of Compressor Rotor Dies

The content of this introduction paper is based on the article ‘Development of Customized Software for Designing Gating System of Compressor Rotor Dies’ published by ‘NOVATEUR PUBLICATIONS’. 1. Overview: 2. Abstract: An important factor for obtaining defect free pressure die cast parts is good design of the gating system. Gating system is a path of

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Fig. 6 - Photograph of copper rotor turned on the OD to expose the conductor bars. Trapped air bubbles are not seen in the bars but are clearly visible in the end ring.

DEVELOPMENT OF THE COPPER MOTOR ROTOR – MANUFACTURING CONSIDERATIONS AND MOTOR TEST RESULTS

The content of this introduction paper is based on the article ‘DEVELOPMENT OF THE COPPER MOTOR ROTOR – MANUFACTURING CONSIDERATIONS AND MOTOR TEST RESULTS’ published by [‘Session – 4 : Paper – 1’]. 1. Overview: 2. Abstract: The provided text does not contain an explicit abstract. However, the introduction and other sections summarize the work,

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Figure 1. Schematic illustration of the placement of electric resistance heaters and insulation in the die material testing and now being adopted commercially by motor manufacturers

Copper in the Rotor for Lighter, Longer Lasting Motors

The content of this introduction paper is based on the article ‘Copper in the Rotor for Lighter, Longer Lasting Motors’ published by ASNE. 1. Overview: 2. Abstract: This paper reviews the advantages of substituting die-cast copper for aluminum in the motor rotor. This advance in motor technology has been long sought by the motor industry

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