Tag Archives: Casting Technique

Fig. 3. Photographs of the die cast trial product of a reaction shaft support.

A Feasibility Study of the Partial Squeeze and Vacuum Die Casting Process

1. Overview: 2. Research Background: The manufacturing of aluminum alloys is increasingly important due to demands for lightweight materials, improved functionality, higher quality, and environmentally friendly production techniques [1–3]. Die casting offers speed and precision but suffers from porosity due to high velocity injection, trapping air. Existing methods such as high-pressure die casting, ACCURAD [4],

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Fig. 1. ASF 구조의 예

Die Casting Technology for Welding Application: A Detailed Summary

This page summarizes the research paper “[Original Paper Title]” focusing on die casting technology for welding applications, originally published in the Journal of the Korea Foundry Society. This detailed summary is intended for informational purposes and to provide a comprehensive overview of the paper’s content. 1. Overview: 2. Research Background: 3. Research Purpose and Research

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Fig. 1: Actual casting EP20, Fig. 2: Monthly rejection rate of EP 20

A Review on Casting Defect Minimization Through Simulation

1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology: 5. Key Research Findings: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright: *This material is based on the paper by Mahipalsinh G. Jadeja, Manojkumar V. Sheladiya, Mayursinh Gohil: A Review on Casting Defect Minimization Through Simulation. This

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Fig. 4. Detail of the core balance volume.

About the impact on gravity cast salt cores in high pressure die casting and rheocasting

1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology: 5. Major Research Findings: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright and Source Material: This summary is based on the paper “About the impact on gravity cast salt cores in high pressure die casting and rheocasting”

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Figure 5 Aluminum wiring in automotive vehicles: a time line of application of aluminum in automotive wiring, reproduced from [53]; b high-strength aluminum alloy wire installed in the engine harness, reproduced from [57]; c die-cast aluminum coil for motor winding with seven turns and a conductor height of approx. 1.5 mm along with d coil arrangement, reproduced from [264]; e hairpin motor using aluminum V-cat windings, reproduced from [59]; f insulated and bare AA1350 aluminum of 7 AWG square tested for hairpin winding of electric motors and copper wire for comparison along with stress vs strain elongation curves, reproduced from [11].

Aluminum alloys for electrical engineering: a review

1. Overview: 2. Research Background: High-performance conductors are essential for economically and environmentally sustainable electricity transfer in modern infrastructure, manufacturing, and transportation, including electric vehicles. While copper has been the traditional conductor of choice, aluminum offers significant advantages in terms of cost and weight reduction for electricity transmission and distribution. Over 14% of global aluminum

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Vehicle giga-casting Al alloys technologies, applications, and beyond

Vehicle giga-casting Al alloys technologies, applications, and beyond

Author links open overlay panelJian Yang abc, Bo Liu ac, Dongwei Shu b, Qin Yang d, Tiegang Hu dShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jallcom.2025.178552Get rights and content Abstract The Giga-casting process, proposed by Tesla, has become a transformative technology with great potential for improving the lightweighting of super-sized complex thin-walled vehicle parts. Recently, the application of lightweight alloys, especially Al alloys, in the vehicle industry is gradually expanding, but there

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Fig. 14. Pratt & Whitney F119 auxiliary casing in ELEKTRON WE43 alloy [37].

Magnesium casting technology for structural applications

– Core Objective of the Research: To provide a comprehensive overview of magnesium alloy melting and casting processes, examine the historical development, current status, and potential applications of structural magnesium castings, primarily focusing on the automotive industry, and discuss associated technological challenges. The increasing global demand for energy, environmental protection initiatives, and government regulations are expected

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Figure 6, This casting, produced in ZE41, weighs 620 Ibs. and is the main gearbox for the Westland WG34 helicopter.

Mg Casting Alloys for the Aerospace Challenge

Abstract – Core Objective of the Research: To evaluate the advantages and disadvantages of currently available magnesium casting alloys for aerospace applications, and to develop improved alloys and casting techniques that offer enhanced high-temperature capability, improved corrosion resistance, and the ability to produce larger, more complex castings with weight savings. – Primary Methodology: The research involved a

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Fig. 3 Point selecting positions for analysis of numerical values

NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK

Abstracts Researcher Information Research Background and Objectives Main Objectives and Research Content of the Paper Results and Achievements: Copyright and ReferencesThis material is based on the paper “NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK” by Rong-Yuan Jou.Paper Source: Proceedings of the ASME 2014 12th Biennial Conference on Engineering

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Examples of HDDC products

High Density Die Casting (HDDC): New Frontiers in the Manufacturing of Heat Sinks

– Core Research Objective: To develop a High Density Die Casting (HDDC) process to overcome the limitations of conventional die casting and extrusion methods for manufacturing high-performance heat sinks for electronic systems requiring efficient thermal management. – Methodology: Development and evaluation of an HDDC process utilizing high-thermal conductivity aluminum alloys. Fabrication of heat sinks with various fin

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