Category Archives: Technical Data-E

Figure 1. Schematic illustration of the placement of electric resistance heaters and insulation in the die material testing and now being adopted commercially by motor manufacturers

Die-Cast Copper Rotors: The HPDC Breakthrough for Lighter, More Efficient, Longer-Lasting Motors

This technical summary is based on the academic paper “Copper in the Rotor for Lighter, Longer Lasting Motors” presented at the ASNE SAN DIEGO SECTION FLEET MAINTENANCE SYMPOSIUM 2005 by C. Stark, J. G. Cowie, D. T. Peters, and E. F. Brush, Jr. It was analyzed and summarized for HPDC experts by CASTMAN experts with

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Figure 3. Example of recycling of Mg-Zr-Nd aeronautical components (alloys type: RZ5).

Recycling of magnesium alloys aeronautical parts for obtaining sacrificial anodes

Transforming Aerospace Scrap into High-Performance Sacrificial Anodes This technical brief is based on the academic paper “Recycling of magnesium alloys aeronautical parts for obtaining sacrificial anodes” by A. Buzaianu, G. Popescu, C.A. Popescu, A.F. Olteanu, I. Rusu, and P. Motoiu, published as an Article in 2008. It is summarized and analyzed for industry professionals by

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Figure 1.1: Gravity die mold [3].

Vertical vs. Horizontal Die Casting: Which Arrangement Maximizes Mechanical Properties?

This technical summary is based on the academic paper “ANALYSIS OF MECHANICAL PROPERTIES AND MICROSTRUCTURE OF MULTIPLE DIE CAVITY PRODUCTS PRODUCED IN VERTICAL AND HORIZONTAL ARRANGEMENT BY GRAVITY DIE CASTING” published by SALEH S SALEH ELFALLAH in Faculty of Mechanical and Manufacturing Engineering Universiti Tun Hussein Onn Malaysia (2012). It was analyzed and summarized for

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Fig.1) Al-base heat sink

Copper Heat Sink Design

Enhanced Copper Heat Sink Design: A Modeling Approach to Optimize Cooling Performance This technical summary is based on the academic paper “Copper Heat Sink Design A Practical Application of Mathematical Modelling” published by Jafar Mahmoudi and Jussi Vaarno in Proceedings of SIMS (2003). It was analyzed and summarized for HPDC experts by CASTMAN experts with

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Fig. 1 Hardness of specimens cooled at various

Unlocking Peak Hardness: The Surprising Role of Bainite in Age-Hardened Copper Steels

This technical summary is based on the academic paper “Age Hardening in Martensitic/Bainitic Matrices in a Copper-Bearing Steel” published by C. N. Hsiao and J. R. Yang in Materials Transactions, JIM (2000). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok.

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Figure 1. The closed loop of the RSMP system

Slash Tooling Costs by 95%: A Deep Dive into Rapid Tooling for Metal Prototypes

Slash Tooling Costs by 95%: A Deep Dive into Rapid Tooling for Metal Prototypes This technical summary is based on the academic paper “Advanced Sheet Metal Manufacturing Using Rapid Tooling” by Du Zhao Hui, Chua Chee Kai, Chua Yew Sen, Loh-Lee Leow Gek, and Lim Ser Tiak. It was analyzed and summarized for manufacturing experts

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Figure 1. Basic rapid investment casting process flowchart

Rapid Investment Casting of Nano-treated Aluminum Alloy 2024

Overcoming the ‘Impossible’: How Nanoparticles Unlock High-Strength Aluminum for Investment Casting This technical brief is based on the academic paper “Rapid Investment Casting of Nano-treated Aluminum Alloy 2024” by Yitian Chi, Narayanan Murali, and Xiaochun Li. This is a preprint research paper and has not been peer reviewed. It is summarized and analyzed for manufacturing

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etup casting Die Pressure High 1: F

Mechanical Properties of Al6061- Al₂O₃ Metal Matrix Composite Using Die Casting Technique

Optimizing Strength and Wear Resistance in Aluminum Composites: A Die Casting Breakthrough This technical brief is based on the academic paper “Mechanical Properties of Al6061- Al₂O₃ Metal Matrix Composite Using Die Casting Technique” by Mahendra HM, Prakash GS, Prasad KSK, and Rajanna, published in the Journal of Material Science and Metallurgy (2018). It is summarized

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Figure 1: Injection molding machine set up

Review on Optimization of Injection Molding Process Parameter for Reducing Shrinkage of High Density Polyethylene (HDPE) material

A Review of the Taguchi Method for Minimizing Part Shrinkage in HDPE Injection Molding This technical brief is based on the academic paper “Review on Optimization of Injection Molding Process Parameter for Reducing Shrinkage of High Density Polyethylene (HDPE) material” by Harshal P. Kale and Dr. Umesh V. Hambire, published in the International Journal of

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Figure 0.2: (a) The geometrical dimensions and (b) the thickness distribution (mm) of the 2020 Ford explorer aluminium shock tower.

A cost-efficient process route for the mass production of thin-walled structural aluminum body castings

This article introduces the paper ‘A cost-efficient process route for the mass production of thin-walled structural aluminum body castings’ published by ‘RWTH Aachen University’. 1. Overview: 2. Abstracts or Introduction In response to the automotive sector’s demand for reduced vehicle weight to improve fuel efficiency and lower CO2 emissions, this thesis investigates a cost-efficient process

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