Tag Archives: STEP

Fig. 1. Influence of different gate positions on the fill process

Experience in China on the Die-Casting of Copper Rotors for Induction Motors

Daniel Liang, Xu Yang, Jiabin Yu, Victor Zhou Abstract This paper introduces the recent technological progress in China on the manufacture of die cast Copper Motor Rotors (CMR) for induction motors. This manufacturing process provides a simple and practical means for large-scale economical production of high-efficiency induction motors. Rotor die casting obstacles/solutions are presented along

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Fig. 1. The European classification scheme and the efficiency of investigated motors with aluminum rotors

Design of High Efficiency Induction Motors with Die-Casting Copper Rotors

고효율 유도 전동기 설계 다이캐스팅 구리 로터 Francesco Parasiliti, Marco VillaniDepartment ofElectric Engineering, University ofL’Aquila, 67040 L’Aquila, Italy Abstract The paper deals with the use of copper cage in three-phase low voltage induction motors and gives a design guideline to optimize their efficiency, according to the new European classification scheme. An accurate motor design allows

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Figure 5 - Photographs of Sectioned End Rings from Copper Rotors Typical of Baseline Casting Conditions.

Porosity Control in Copper Rotor Die Castings

Porosity Control in Copper Rotor Die CastingsE. F. Brush, Jr., S. P. Midson, W. G. Walkington, D. T. Peters and J. G. Cowie Abstract This paper reports on the results of an investigation to minimize and control the distributionof porosity in edge-gated copper rotor die castings. A Flow 3-D computer modelingexercise was used to simulate

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Fig2 Casting core made of salt mixture

Application of cores and binders in metalcasting

1. Overview: 2. Research Background: In metalcasting, cores are essential components utilized to create internal geometries and voids within cast products. The selection and performance of cores are significantly influenced by the casting technique employed, ranging from gravity casting to high pressure die casting. As component designs become increasingly complex and environmental regulations more stringent,

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Sources of Porosity in Die Casting

How to Control Porosity With Processing Parameters

The porosity of die cast parts is one of the primary concerns of buyers and designers. In die casting, porosity refers to the air pockets, small voids, or pores found within a metal part. Too much porosity in a part can be dangerous as it can compromise the structural integrity of the component. Porosity can

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Schematic of a hot-chamber machine

Hot Chamber Die Casting Method vs Cold Chamber Die Casting Method

Depending on the project, aluminium casting is carried out through a “hot” or “low” process. Diecasting is one of the most economical and fast molding processes. The advantage of this production process is that hundreds of thousands of castings can be produced relatively quickly using a single mold. All parts produced are of uniform quality

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measuring can be done three ways

How to Avoid Die Casting Defects

Reference : https://diecasting.com/blog/how-to-avoid-die-casting-defects/ The production of die-castings includes a number of steps, any of which can result in a defective casting if not properly executed. Since repairing bad castings can be expensive, it’s important to avoid defect occurrences if possible. We’ll look at some common to areas of  die casting defects — including wall thickness

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