Tag Archives: Quality Control

Fig.1. Cause and effect diagram (Ishikawa diagram) for casting porosity

Optimization of process parameters of High Pressure Die Casting process for ADC12 Aluminium alloy using Taguchi method

Unlocking Flawless Castings: A Taguchi-Based Guide to ADC12 Porosity Reduction This technical summary is based on the academic paper “Optimization of process parameters of High Pressure Die Casting process for ADC12 Aluminium alloy using Taguchi method” by Veeresh G Balikai, I G Siddlingeshwar, and Mahesh Gorwar, published in the International Journal of Pure and Applied

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Fig. 5 Reference die

Determination of heat transfer coefficients using a 1-D flow model applied to irregular shaped cooling channels in pressure diecasting

Unlocking Higher Production Rates: A New Model for Irregular Cooling Channel Design in HPDC This technical summary is based on the academic paper “Determination of Heat Transfer Coefficients Using a 1-D Flow Model Applied to Irregular Shaped Cooling Channels in Pressure Diecasting” published by L. D. Clark, K. Davey, I. Rosindale, and S. Hinduja in

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Fig. 2. a) metal mold; b) stearin casting

Research of Casting and Solidification of Steel Ingots by Application of Low-Melting Materials

A Cost-Effective Simulation Method for Steel Ingot Solidification This technical summary is based on the academic paper “Research of Casting and Solidification of Steel Ingots by Application of Low-Melting Materials” by E. Kantoríková and J. Moravec, published in ARCHIVES of FOUNDRY ENGINEERING (2024). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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Fig. 2. Microstructure of Al-Si-Mg-Mn and Al-Mg-Si-Mn alloys in the initial state and after chemical modification of eutectic (developed based on: www.alurheinfelden.com)

Microstructure Formation and Grain Refinement of Al-Mg-Si-Mn Casting Alloys

Optimizing Al-Mg-Si-Mn Casting Alloys: The Dual Role of Titanium in Grain Refinement and Microstructure Control This technical summary is based on the academic paper “Microstructure formation and grain refinement of Al-Mg-Si-Mn casting alloys” by Viktoriya Boyko, Edward Czekaj, Małgorzata Warmuzek, and Kostiantyn Mykhalenkov, published in Transactions of the Foundry Research Institute (2018). Keywords Executive Summary

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Fig. 2. Structure of the sand cast alloy(top left) and anodic layer (top right) and structure of the high pressure cast (bottom left) and anodic layer (bottom right) produced on the composite EN-ACAlSi9Cu3

INFLUENCE OF ALUMINIUM ALLOY ANODIZING AND CASTING METHODS ON STRUCTURE AND FUNCTIONAL PROPERTIES

Optimizing Anodized Aluminum Components: Why Your Casting Method is the Critical First Step This technical summary is based on the academic paper “INFLUENCE OF ALUMINIUM ALLOY ANODIZING AND CASTING METHODS ON STRUCTURE AND FUNCTIONAL PROPERTIES” by J. KONIECZNY, K.LABISZ, M. POLOK-RUBINIEC, A. WŁODARCZYK-FLIGIER, published in Arch. Metall. Mater. (2016). Keywords Executive Summary The Challenge: Why

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Figure 2 Dependence of die material service life at pressure die casting on pouring temperature

MATERIALS ON DIES FOR PRESSURE DIE CASTING

Unlocking Die Longevity: A Technical Guide to Selecting Die Casting Die Materials for Thermal Fatigue Resistance This technical summary is based on the academic paper “MATERIALS ON DIES FOR PRESSURE DIE CASTING” by E. RAGAN, J. DOBRÁNSKY, P. BARON, T. OLEJÁR, published in METALURGIJA (2012). Keywords Executive Summary The Challenge: Why This Research Matters for

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Fig 7. HPDC Machine

Flow pattern analysis of melted aluminum in shot sleeve of pressure dies casting and minimizing the defect

Slash HPDC Porosity: A CFD-Based Guide to Optimizing Shot Sleeve Flow This technical summary is based on the academic paper “Flow pattern analysis of melted aluminum in shot sleeve of pressure dies casting and minimizing the defect” by Rupesh Kumar Tiwari and Trilok Raj Chauhan, published in International Journal of Engineering Research and General Science

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Fig. 7 — XRD graphical analysis of the die casting parts Run 5, (b) Run 9, (c) Run 18, (d) Run 20, (e) Run 11 and (f) Run 24

Effects of process parameters on mechanical and metallurgical properties in high pressure die casting of AZ91 magnesium alloy

Unlocking Peak Performance in AZ91 Magnesium Alloy HPDC: A Guide to Optimizing Process Parameters This technical summary is based on the academic paper “Effects of process parameters on mechanical and metallurgical properties in high pressure die casting of AZ91 magnesium alloy” by Ali Serdar Vanli & Anil Akdogan*, published in Indian Journal of Engineering &

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Fig. 5. Simulation of filling a thin-wall casting mould when filled in: (a) 15%; (b) 30%; (c) 50%; (d) 70%; (e) 100%; and (f) in the course of casting solidification

The Effect of a Thin-Wall Casting Mould Cavity Filling Conditions on the Casting Surface Quality

Eliminating Thin-Wall Casting Defects: How Mould Filling Simulation Prevents Cold Shots and Scabs This technical summary is based on the academic paper “The Effect of a Thin-Wall Casting Mould Cavity Filling Conditions on the Casting Surface Quality” by A. Trytek, A.W. Orłowicz, M. Tupaj, M. Mróz, O. Markowska, G. Bąk, and T. Abram, published in

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Fig. 1. Prototype vehicle and the swing arm

Development and optimization of casting technology on part of the suspension of a heavy vehicle used in difficult environmental wetland conditions

Paper Title From Simulation to Suspension: Optimizing Aluminum Casting for Heavy-Duty Performance This technical summary is based on the academic paper “Development and optimization of casting technology on part of the suspension of a heavy vehicle used in difficult environmental wetland conditions” by Marcin Małysza, Robert Żuczek, Stanisław Pysz, Andrzej Gil, Piotr Wieliczko, Piotr Kowalski,

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