This introductory paper is the research content of the paper “A cost-efficient process route for the mass production of thin-walled structural aluminum body castings” published by Ergebnisse aus Forschung und Entwicklung. 1. Overview: 2. Abstract In order to meet the continuous demand for lower CO2 emissions, several approaches have been and still are extensively researched.
Beyond the Simulation: What ‘Short Shots’ Reveal About Real-World HPDC Defects and Model Validation This technical brief is based on the academic paper “Short shots and industrial case studies: Understanding fluid flow and solidification in high pressure die casting” by Paul W. Cleary, Joseph Ha, Mahesh Prakash, and Thang Nguyen, published in Applied Mathematical Modelling
A Breakthrough in Smart Casting: Embedding Electronics Directly into Molten Aluminum This technical brief is based on the academic paper “Micromachined Thermogenerator Directly Integrated into Metal Parts: Technological Aspects of the Embedding Process” by A. Ibragimov, H. Pleteit, C. Pille, and W. Lang, published in the 1st Joint International Symposium on System-Integrated Intelligence 2012. It
This introduction paper is based on the paper “Studies on Die Filling of A356 Al alloy and Development of a Steering Knuckle Component using Rheo Pressure Die Casting System” published by “Journal of Materials Processing Technology”. 1. Overview: 2. Abstract: In this study, a computational fluid dynamics (CFD) model is developed to investigate die filling
How Smoothed Particle Hydrodynamics (SPH) Delivers Unprecedented Accuracy in Predicting HPDC Filling and Defects This technical brief is based on the academic paper “Simulation of casting complex shaped objects using SPH” by P.W. Cleary, J. Ha, M. Prakash, and T. Nguyen, published in the proceedings of the Shape Casting: The John Campbell Symposium by TMS
This introduction paper is based on the paper “Modelling the High Pressure Die Casting Process Using SPH” published by “CSIRO Mathematical and Information Sciences, Victoria, Australia”. 1. Overview: 2. Abstract: In this paper we review the progress in the SPH modelling of HPDC that has occurred over the past four years of this CAST funded
This introduction paper is based on the paper “Mega and Giga Casting: A New Technological Paradigm for Die Material and Design” published by “The 75th World Foundry Congress”. 1. Overview: 2. Abstract: The sociotechnological transition to electric mobility requires much lighter, more economic and more sustainable life cycle Electric Vehicles (EVs). To meet with these
![Fig. 6. Temperature in the core of the insert [°C].](https://castman.co.kr/wp-content/uploads/image-2291-583x380.webp)
This introduction paper is based on the paper “Study of two alternative cooling systems of a mold insert used in die casting process of light alloy components” published by “Procedia Structural Integrity”. 1. Overview: 2. Abstract: A mold insert is an important component of the molds commonly used in die casting processes. Its purpose is
This introduction paper is based on the paper “The coating failure of coated core pin for die casting process” published by “NADCA Transactions”. 1. Overview: 2. Abstract: Soldering of core pins is one of the issues limiting the productivity of aluminum castings using high pressure die casting process. Ceramic coating is usually applied on the
This introduction paper is based on the paper “OPTIMIZATION PRODUCT PARTS IN HIGH PRESSURE DIE CASTING PROCESS” published by “Mälardalen University Press Licentiate Theses”. 1. Overview: 2. Abstract: This thesis describes optimization of die temperature in high pressure die-casting (HPDC) of A380 alloy by experimental observation and numerical simulationwith the use of statistical tools.The goal
