Tag Archives: High pressure die casting (HPDC)

Fig. 1. The flowchart of the manufacturing process

Development of Water-Soluble Composite Salt Sand Cores Made by a Hot-Pressed Sintering Process

This introduction paper is based on the paper “Development of Water-Soluble Composite Salt Sand Cores Made by a Hot-Pressed Sintering Process” published by “ARCHIVES of FOUNDRY ENGINEERING”. 1. Overview: 2. Abstract: A wide variety of water-soluble cores are widely used in hollow composite castings with internal cavities, curved channels, and undercuts. Among them, the cores

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Fig. 1 Microstructure of H (a), L (b), T (c) alloys in as-cast state.

DESIGN OF A NEW CASTING ALLOYS CONTAINING LI OR TI+ZR AND OPTIMIZATION OF ITS HEAT TREATMENT

This introduction paper is based on the paper “DESIGN OF A NEW CASTING ALLOYS CONTAINING LI OR TI+ZR AND OPTIMIZATION OF ITS HEAT TREATMENT” published by “METAL 2014”. 1. Overview: 2. Abstract: In this paper was proposed to design new casting alloys on the base of the Al-Mg-Si system using Li addition to achieve precipitation

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Figure 3. Buckling analysis model: boundary condition and load cases.

Experimental and Numerical Study of an Automotive Component Produced with Innovative Ceramic Core in High Pressure Die Casting (HPDC)

This introduction paper is based on the paper “Experimental and Numerical Study of an Automotive Component Produced with Innovative Ceramic Core in High Pressure Die Casting (HPDC)” published by “Metals (MDPI)”. 1. Overview: 2. Abstract: Weight reduction and material substitution are increasing trends in the automotive industry. High pressure die casting (HPDC) is the conventional

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Figure 1. Crank case specimen produced with the HPDC process.

Minimizing the casting defects in high-pressure die casting using Taguchi analysis

This introduction paper is based on the paper “Minimizing the casting defects in high-pressure die casting using Taguchi analysis” published by “Scientia Iranica, Transactions B: Mechanical Engineering”. 1. Overview: 2. Abstract: Abstract. High-Pressure Die Casting (HPDC) is one of the major production processes of the automotive industry, widely used to manufacture geometrically complex nonferrous castings.

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Figure 6. Images showing interior applications of HPDC magnesium alloys: (a) AZ91D automotive audio amplifier cast by Twin City die casting company [44]; (b) AM60 display bracket on 2021 ford explorer; (c) AM60 steering column cast by Meridian lightweight technologies; (d) AM50 center console on Audi A8 and (e) AM60 center stack on JLR defender [45] (courtesy of GF casting solutions).

Applications of High-Pressure Die-Casting (HPDC) Magnesium Alloys in Industry

This introduction paper is based on the paper “Applications of High-Pressure Die-Casting (HPDC) Magnesium Alloys in Industry” published by “IntechOpen”. 1. Overview: 2. Abstract: High-pressure die-cast (HPDC) magnesium alloys have seen diverse applications in the automotive industry, primarily driven by requirements in internal combustion engine (ICE) vehicles. As the automotive industry is transitioning to an

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Figure 4.1: Compression chamber of Gleeble-3800 thermo-mechanical simulator showing the sample, thermocouple, load cell and L-gauge.

Material characterization of aluminum alloys for automotive and aerospace applications

This introduction paper is based on the paper “Material characterization of aluminum alloys for automotive and aerospace applications” published by “Luleå University of Technology”. 1. Overview: 2. Abstract: Aluminum alloys are one of the widely used materials in the structural components of automobiles and especially aircraft. The valid prediction of the performance and life span

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Fig. 19—Appearance of Chinese script a-Fe compound in: (a) OM image of an as-cast part, and (b) SEM image of a tensile tested part.

Inhomogeneous Skin Formation and Its Effect on the Tensile Behavior of a High Pressure Die Cast Recycled Secondary AlSi10MnMg(Fe) Alloy

This introduction paper is based on the paper “Inhomogeneous Skin Formation and Its Effect on the Tensile Behavior of a High Pressure Die Cast Recycled Secondary AlSi10MnMg(Fe) Alloy” published by “Metallurgical and Materials Transactions A”. 1. Overview: 2. Abstract: The current study investigated the microstructure evolution, mechanical properties, and fracture behavior of a high pressure

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Fig. 1. (a) Diagram of HPDC configuration showing different parts, (b) Top view of an actual cast part, and (c) Side view of an actual cast part showing the steps with wall thickness of 1-, 2-, 4-, 6-, 10- and 15-mm. (Adapted with permission from Dalai et al. [19]).

Evaluation of detrimental effect on the ductility caused by the inhomogeneous skin and casting defects in a high pressure die cast recycled secondary alloy

This introduction paper is based on the paper “[Evaluation of detrimental effect on the ductility caused by the inhomogeneous skin and casting defects in a high pressure die cast recycled secondary alloy]” published by “[Materials Characterization]”. 1. Overview: 2. Abstract: The usage of recycled alloys in the high pressure die casting (HPDC) applications for automobiles

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Figure 1. Casting region with gating system and 8 tensile samples HPDC tensile.

Evolution of Dilatant Shear Bands in High Pressure Die Casting for Al-Si Alloy

This introduction paper is based on the paper “The Evolution of Dilatant Shear Bands in High Pressure Die Casting for Al-Si Alloy” published by “Preprints.org”. 1. Overview: 2. Abstract: Bands of interdendritic porosity and positive macrosegregation are commonly observed in pressure die castings, with previous studies demonstrating their close relation to dilatant shear bands in

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Fig. 1. Statorbuchse EC, a) Geometry, b) EC 75, c) EC 55

Effect of Core Temperature on HPDC Internal Casting Quality

This introduction paper is based on the paper “Effect of Core Temperature at HPDC on the Internal Quality of the Casting” published by “Archives of Foundry Engineering”. 1. Overview: 2. Abstract: High pressure die casting (HPDC) is one of the most productive casting methods to produce a wide range of aluminum components with high dimensional

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