Tag Archives: High pressure die casting (HPDC)

Fig. 1. Casting “body”

Influence of Sand Fluidization on Structure and Properties of Aluminum Lost Foam Casting

Beyond the Die: How Advanced Cooling in Lost Foam Casting Unlocks Superior Aluminum Casting Properties This technical summary is based on the academic paper “Influence of Sand Fluidization on Structure and Properties of Aluminum Lost Foam Casting” by P. Kaliuzhnyi, published in ARCHIVES of FOUNDRY ENGINEERING (2020). It has been analyzed and summarized for technical

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Figure 1 The aluminium life cycle

The Chemical Composition of Post-Consumer Aluminium Scrap – A Challenge in Aluminium Recycling

The Recycled Aluminum Dilemma: Mastering Chemical Composition for High-Integrity Die Casting This technical summary is based on the academic paper “The Chemical Composition of Post-Consumer Aluminium Scrap – A Challenge in Aluminium Recycling” by Ciprian Bulei, Imre Kiss, and Mihai–Paul Todor, published in Acta Polytechnica Hungarica (2023). Keywords Executive Summary The Challenge: Why This Research

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Figure.1. Optical micrographs of the as cast samples (a) Die casting specimen, (b) Squeeze Casting at pressure of 50MPa, (c) Squeeze Casting at pressure of 75MPa, (d) Squeeze Casting at pressure of 100MPa

A Comparative Work on Die Casting and Squeeze Casting Techniques of A319 Cast Aluminium Alloy

Squeeze Casting vs. Die Casting: A Data-Driven Comparison for A319 Aluminum Alloy Components This technical summary is based on the academic paper “A Comparative Work on Die Casting and Squeeze Casting Techniques of A319 Cast Aluminium Alloy” by M. Naveen Kumar, V. Mohanavel, C. Jayasekar, N. Dineshbabu and S. Udishkumar, published in the 11th International

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Fig.1 Thermal analysis of the temperature profile obtained by the inverse heat transfer model

MICROSTRUCTURE SIMULATION OF HIGH PRESSURE DIE CAST MAGNESIUM ALLOY BASED ON MODIFIED CA METHOD

This introduction paper is based on the paper “MICROSTRUCTURE SIMULATION OF HIGH PRESSURE DIE CAST MAGNESIUM ALLOY BASED ON MODIFIED CA METHOD” published by “ACTA METALLURGICA SINICA”. 1. Overview: 2. Abstract: As the lightest structural material, magnesium alloy has been widely used in the automotive, aerospace and electronic industries. High pressure die casting (HPDC) process

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Fig.1. Cause and effect diagram (Ishikawa diagram) for casting porosity

Optimization of process parameters of High Pressure Die Casting process for ADC12 Aluminium alloy using Taguchi method

This introduction paper is based on the paper “[Optimization of process parameters of High Pressure Die Casting process for ADC12 Aluminium alloy using Taguchi method]” published by “[International Journal of Pure and Applied Mathematics]”. 1. Overview: 2. Abstract: A study has been carried out to optimize the die casting process parameters in order to achieve

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Fig. 16. Thin wall heat dissipation shells (a, b, and c — front, back, and perspective view, respectively), which are produced by air cooled stirring rod (ACSR) process combined with high-pressure die casting machine [51]. Here, A, B, C, and D — regions from which the samples were prepared [51] to study their microstructure and mechanical properties

CASTING QUALITY ENHANCEMENT USING NEW BINDERS ON SAND CASTING AND HIGH-PRESSURE RHEO-DIE CASTING

Beyond Conventional HPDC: How Rheo-Casting Improves Mechanical Properties and Reduces Porosity This technical summary is based on the academic paper “CASTING QUALITY ENHANCEMENT USING NEW BINDERS ON SAND CASTING AND HIGH-PRESSURE RHEO-DIE CASTING” by P. Puspitasari and J.W. Dika, published in Prog. Phys. Met., Vol. 20, No. 3 (2019). It has been analyzed and summarized

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Figure 1. Photographs of the die-casting die used for manufacturing mechanical parts after the diecasting operation, showing (a) the die cavity and heat-checking and (b) the core pin.

MATERIAL PROPERTIES OF DIE-CASTING DIE AROUND HEAT-CHECKING CREATED BY A HIGH-PRESSURE ALUMINUM ALLOY DIE-CASTING OPERATION

Unlocking the Secrets of Die-Casting Die Heat-Checking: New Research Reveals Root Causes and Mitigation Clues This technical summary is based on the academic paper “MATERIAL PROPERTIES OF DIE-CASTING DIE AROUND HEAT-CHECKING CREATED BY A HIGH-PRESSURE ALUMINUM ALLOY DIE-CASTING OPERATION” by Mitsuhiro Okayasu and Junya Shimazu, published in International Journal of Metalcasting (2025). It has been

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Figure 1: Porosity lens defects along a shearing plane

Application of LS-DYNA SPH Formulation to Model Semi-Solid Metal Casting

Predicting and Preventing Skin Inclusion in Semi-Solid Casting: An LS-DYNA SPH Approach This technical summary is based on the academic paper “Application of LS-DYNA SPH Formulation to Model Semi-Solid Metal Casting” by F. Pineau and G. D’Amours, published in the 8th European LS-DYNA Users Conference (May 2011). Keywords Executive Summary The Challenge: Why This Research

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Fig. 3.1 (a, c, e) Conventional casting after 0 min, 5 min, and 15 h soaking, (b, d, f) MHD casting after 0 min, 5 min, and 15 h soaking

Semi-solid Processing of Alloys

Beyond Conventional Casting: A Deep Dive into Semi-Solid Metal (SSM) Processing for Superior Alloy Components This technical summary is based on the academic book “Semi-solid Processing of Alloys” by David H. Kirkwood, Michel Suéry, Plato Kapranos, Helen V. Atkinson, and Kenneth P. Young, published by Springer in 2010. Keywords Executive Summary The Challenge: Why This

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Fig. 1 Principles of oxide formation on the surfaces of liquid aluminum alloys exposed to oxygen containing gases [1], (b) and (c) oxide formation during uncontrolled filling of the mould [1], (d) and (e) occlusion of oxide and air during uncontrolled filling of the mould [1].

Contribution to Solving an Inherent Problem When High Pressure Die-Casting Aluminium and its Alloys

Eliminating Hidden Oxide Defects in HPDC: A New Bottom-Fill Shot Sleeve Concept for Superior Component Performance This technical summary is based on the academic paper “Contribution to Solving an Inherent Problem When High Pressure Die-Casting Aluminium and its Alloys” by Herbert Smetan, published in Journal of Materials Science and Engineering B (2016). It has been

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