Tag Archives: High pressure die casting (HPDC)

Fig. 7 The scanning electron microscope (SEM) images of solidified structure. (a) and (b) : NaCl–10 mol%Na2CO3. (c) and (d) : NaCl– 70 mol%Na2CO3.

Strength of Salt Core Composed of Alkali Carbonate and Alkali Chloride Mixtures Made by Casting Technique

This introduction paper is based on the paper “Strength of Salt Core Composed of Alkali Carbonate and Alkali Chloride Mixtures Made by Casting Technique” published by “Materials Transactions / Japan Foundary Engineering Society”. 1. Overview: 2. Abstract: The strength of four binary systems NaCl-Na2CO3, KCI-K2CO3, KCI-NaCl and K2CO3-Na2CO3 was investigated in order to develop expendable

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Fig. 4 - Porosity identify by a) X-ray on components from the first experimental activity, b) FEM simulations, c) X-ray on components from the final experimental activity (optimization of process parameters)

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

This introduction paper is based on the paper “Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles” published by “La Metallurgia Italiana”. 1. Overview: 2. Abstract: The purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, in particular for commercial

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Figure 8. The megacasting replaces many stamped parts at the rear of this Volvo's chassis (Carney, 2022)

New Trends in Aluminum Die Casting Alloys for Automotive Applications

This introduction paper is based on the paper “New Trends in Aluminum Die Casting Alloys for Automotive Applications” published by “The Eurasia Proceedings of Science, Technology, Engineering & Mathematics (EPSTEM)”. 1. Overview: 2. Abstract: In order to provide ecological balance, new technologies are being developed to reduce fuel consumption. Within these new technologies, usage of

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Figure 1. Hybrid HPDC casting with gating system, casting and metal sheet. The metal sheet is connected to the casting by the surface contour of the metal sheet (ribs), which is filled by the melt.

Multi-scale simulation of hybrid light metal structures produced by high pressure die casting

This introduction paper is based on the paper “Multi-scale simulation of hybrid light metal structures produced by high pressure die casting” published by “IOP Conference Series: Materials Science and Engineering”. 1. Overview: 2. Abstract: In modern automotive structural components, metal sheets are combined with casting parts to enable a light and mechanical stable structure. In

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Fig. 1 Gating system design of clutch housing: (a) case I, (b) case II, and (c) case III

Mould Design for Clutch Housing Parts using a Casting Simulation of High Pressure Die Casting

This introduction paper is based on the paper “Mould Design for Clutch Housing Parts using a Casting Simulation of High Pressure Die Casting” published by “International Journal of Precision Engineering and Manufacturing”. 1. Overview: 2. Abstract: To manufacture automotive clutch housing parts in application of high pressure die casting, the following three gating system designs

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Fig. 2 Drawing of the test sample and the sample itself for the tensile test

Monitoring of the microstructure and mechanical properties of the magnesium alloy used for steering wheel manufacturing

This introduction paper is based on the paper “Monitoring of the microstructure and mechanical properties of the magnesium alloy used for steering wheel manufacturing” published by “MANUFACTURING TECHNOLOGY”. 1. Overview: 2. Abstract: The article presents the microstructure and mechanical properties of magnesium steering wheels. These steering wheels are manufactured by high pressure die casting. High-pressure

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Figure 1: Inner side of the moving die (a) and the geometry with four test cases two-holes, steps, threecan and u-profiles (b) and the shown in a)

Combined Defect Prediction for Large-Area Die-Cast Components Using High-Resolution Multi-Phase Simulation

This article introduces the paper “Combined defect prediction for large-area die-cast components using high-resolution multi-phase simulation”. 1. Overview 2. Research Background 3. Research Purpose and Research Questions 4. Research Methodology 5. Main Research Results 6. Conclusion and Discussion 7. Future Follow-up Research 8. References 9. Copyright This material was summarized based on the above paper,

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Figure 4: SEM images illustrating coating failure in two ways: (a) cracked and (b) detached.

Mechanism of Die Soldering During Aluminum Die Casting

The content of this introduction paper is based on the article “Mechanism of die soldering during aluminum die casting” published by “China Foundry”. 1. Overview: 2. Abstract: Soldering is a unique casting defect associated with die casting or metal mold casting of aluminum alloys. It occurs when molten aluminum sticks or solders the surface of

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Figure 5: Comparison of real cast part and simulation results regarding cold shuts [2]

Correlation between process parameters and quality characteristics in aluminum high pressure die casting

This introductory paper is the research content of the paper [“Correlation between process parameters and quality characteristics in aluminum high pressure die casting”] published by [NADCA]. 1. Overview: 2. Abstract Aluminum high pressure die casting is one of the most productive manufacturing processes. The complexity of the parts rises and the quality requirements are increasing.

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Figure 1. Network layout and technology stack from the HDPC cell to the storage solution

Towards a Data Lake for High Pressure Die Casting

This introductory paper is the research content of the paper “Towards a Data Lake for High Pressure Die Casting” published by MDPI. 1. Overview: 2. Abstract The High Pressure Die Casting (HPDC) process is characterized by a high degree of automation and therefore represents a data rich production technology. From concepts such as Industry 4.0

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