AI-Powered Design: Eliminating Heatsink Fracture Before It Happens This technical brief is based on the academic paper “Prevention of the Fracture Problem Occurring in Automotive Alternator Heatsink Blocks Using Artificial Intelligence” by Dinçer Kökden, Adem Egi, Emre Bulut, Emre İsa Albak, İbrahim Korkmaz, and Ferruh Öztürk, published in Applied Sciences (2024). It is summarized and
This introduction paper is based on the paper “Optimisation of die casting process in Zamak alloys” published by “Procedia Manufacturing”. 1. Overview: 2. Abstract: The casting industry is one of the major industries in the world with a great impact in everybody’s life. Die casting is a process where a permanent mould is used, and
This introduction paper is based on the paper “Characteristics and distribution of microstructures in high pressure die cast alloys with X-ray microtomography: A review” published by “China Foundry”. 1. Overview: 2. Abstract: Al and Mg alloy high pressure die castings (HPDC) are increasingly used in automotive industries. The microstructures in the castings have decisive effect
This introduction paper is based on the paper “Interface microstructure and evolution mechanism of wire arc additively manufactured H13 steel-copper hybrid components” published by “Journal of Materials Research and Technology”. 1. Overview: 2. Abstract: The H13 steel-copper hybrid structure fabricated by additive manufacturing (AM) can achieve enhanced cooling of the system while ensuring certain high-temperature
This introductory paper is the research content of the paper “Local stress/strain field analysis of die-casting Al alloys via 3D model simulation with realistic defect distribution and RVE modelling” published by [Publisher is not included in the paper]. 1. Overview: 2. Abstract The deformation and fracture behavior of die-casting aluminium (Al) alloys is very complex.
This introductory paper is the research content of the paper “Influence of process parameters and heat treatment on self-piercing riveting of high-strength steel and die-casting aluminium” published by Elsevier. 1. Overview: 2. Abstract The application of steel/die-casting aluminum alloy is an inevitable trend in the development of automotive lightweight technology. The joining process of self-piercing
This introductory paper is the research content of the paper [“Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts”] published by [IOS Press]. 1. Overview: 2. Abstracts / Introduction The paper addresses the challenge of optimizing the High-Pressure Die Casting (HPDC) process for Zamak alloy aesthetic parts to minimize finishing operations.
This introductory paper is the research content of the paper [“Design and Computational Analysis of Compound Castings and other Multi-Material Structures”] published by [‘Technische Universität Wien’]. 1. Overview: 2. Abstracts / Introduction The multi-material lightweight design concept strives to use the “best” material and manufacturing process for each part of a structure in order to
This article introduces the paper [“Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts”] published by [MDPI Materials]. 1. Overview: 2. Abstracts or Introduction The structural optimization of manufacturable casting parts remains a challenging and time-consuming task. Current methods involve topology optimization followed by manual reconstruction and process assurance simulation, leading to
This article introduces the paper ‘Utility of micro-indentation technique for characterization of the constitutive behavior of skin and interior microstructures of die-cast magnesium alloys’ published by ‘Elsevier’. 1. Overview: 2. Abstracts There has been increasing thrust lately on the development of lightweight cast magnesium alloy components for structural automotive and other applications. The microstructure of
![Fig. 4: 3D morphology of porosity in HPDC AM60 alloys: (a) overall view of porosities in specimen; (b) a zoom-in area showing four types of porosities, such as gas-shrinkage pore (c), gas-pore (d), net-shrinkage (e), and island-shrinkage (f) [25]](https://castman.co.kr/wp-content/uploads/Fig._4_3D_morphology_of_porosity_in_HPDC_AM60_alloys_a_overall_view_of_porosities_in_specimen_b-570x342.webp)
