How Simplified Simulations Can Unlock Major Efficiency Gains with Less Data and Faster Results This technical brief is based on the academic paper “Simulative Study of Aluminium Die Casting Operations Using Models with Varying Degrees of Detail” by Johannes Dettelbacher and Wolfgang Schlüter, published in SNE – Simulation Notes Europe (2020). It is summarized and
Hot vs. Cold Chamber for Magnesium: A Data-Driven Guide to Choosing the Right HPDC Process This technical brief is based on the paper “Properties of Diecasting Alloys and a Comparison of Hot and Cold Chamber Processes for Magnesium Die Casting” by Dr. Ing Norbert Erhard and Bob Tracy of Oskar Frech GmbH + Co. KG.
This technical brief is based on the academic paper “Promoting Distance Learning in Metal Casting by Implementing Four Simulation Activities” by Dr. Sam Ramrattan and Dr. Matthew Cavalli P.E., Western Michigan University, published in the Proceedings of the 2024 ASEE North Central Section Conference. It is summarized and analyzed for HPDC professionals by the experts
This technical brief is based on the academic paper “Productivity Improvement by Value Stream Mapping in Die Casting Industry” by Pradip Gunaki and S.N. Teli, published in the Journal of Emerging Technologies and Innovative Research (JETIR) (2015). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The Challenge:
A Blueprint for High-Integrity HPDC: Tackling Porosity in Structural Aluminum & Magnesium Castings This technical brief is based on the academic paper “Process and Tool Design for the High Integrity Die Casting of Aluminum and Magnesium Alloys” by Varun Nandakumar, presented as a Master’s Thesis at The Ohio State University (2014). It is summarized and
This technical brief is based on the academic paper “Preventive Maintenance Modeling on Die Casting Machines with Information Systems” by Tri Pujadi, Bahtiar H. Simamora, Vikas Kumar, Yulia Magdalena, Witarsjah, Yunita Kartika Sari, and Satya Windy, published in the Proceedings of the International Conference on Industrial Engineering and Operations Management (2021). It is summarized and
This introduction paper is based on the paper “Model Characterization of High-Voltage Layer Heater for Electric Vehicles through Electro-Thermo-Fluidic Simulations” published by “Energies (MDPI)”. 1. Overview: 2. Abstract: This paper focuses on the modeling and analysis of a high-voltage layer heater (HVLH) designed for environmentally friendly vehicles, including electric vehicles (EVs) and plug-in hybrid electric
The content of this introduction paper is based on the article “Automated identification of complex undercut features for side-core design for die-casting parts” published by “SAGE Publications on behalf of the Institution of Mechanical Engineers”. 1. Overview: 2. Abstract: This article describes automated identification, classification, division and determination of release direction of complex undercut features
This introduction paper is based on the paper “Microstructures of Mg-Al-Zn and Al-Si-Cu cast alloys” published by “Journal of Achievements in Materials and Manufacturing Engineering”. 1. Overview: 2. Abstract: Purpose: The aim of this paper was to investigate the structure of the MCMgAl6Zn1 magnesium and ACAlSi9Cu aluminium cast alloy in as-cast state.Design/methodology/approach: The following results
This introduction paper is based on the paper “Strengthening behavior and thermal conductivity of Cu/Al composite with penetration architecture” published by “Transactions of Nonferrous Metals Society of China”. 1. Overview: 2. Abstract: To improve the strength of Al alloys without severely deteriorating the thermal conductivity, the Cu/Al bimetallic composite comprising penetration architecture was artificially designed