Tag Archives: Die casting

Fig. 1: Traces 9 years of development of the processes.

Modern High Pressure Die-casting Processes for Aluminium Castings: A Technical Review

This technical review is based on the academic paper “Modern High Pressure Die-casting Processes for Aluminium Castings” by M. Thirugnanam, published in Transactions of 61st Indian Foundry Congress 2013. CASTMAN’s technical experts analyzed and summarized this with the help of AI. 1. Overview 2. Abstract The paper reviews various modern High Pressure Die-casting (HPDC) processes developed to overcome the limitations of

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Fig. 1. Tensile properties of the four alloys made from cylindrical tensile test bars examined in as-cast, T4 and T6 tempers. (a), ADC3, (b), ADC10#1, (c) ADC10#2, (d) ADC12.

Unlocking Hidden Strength: How Novel Heat Treatments Transform HPDC Aluminum Alloys

This technical summary is based on the academic paper “The Effect of Heat Treatment on Tensile, Fatigue and Fracture Resistance of ADC3, ADC10, and ADC12 Alloys” published by Roger N. Lumley, David Viano, John R. Griffiths, and Cameron J. Davidson in the Proceedings of the 12th International Conference on Aluminium Alloys (2010). It was analyzed

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Fig. 1. Geometry of the diecasting where the investigated impact bar is indicated by the arrow.

The Tipping Point: Finding the Chromium Sweet Spot for AlSi9Cu3(Fe) Alloy Toughness

This technical summary is based on the academic paper “The Influence of Cr content on the Fe-rich phase Formation and Impact toughness of a Die-cast AlSi9Cu3(Fe) alloy” published by G. Timelli, S. Ferraro, A. Fabrizi, S. Capuzzi, F. Bonollo, L. Capra, and G.F. Capra in the proceedings of the World Foundry Congress (2014). It was

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Figure 1 – BMW X5 Shock tower cast by Albany Chicago in Aural-2 alloy.

Unlocking Performance: A Deep Dive into Modern Structural Die Casting Alloys

This technical review is based on the academic paper “Aluminum Alloys for Structural Die Casting” by Martin Hartlieb, published in Die Casting Engineer (May 2013). CASTMAN’s technical experts analyzed and summarized this with the help of AI. 1. Overview 2. Abstract The demand for large, complex, and high-performance structural die castings for applications in the

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Fig. 3. SEM image of die-cast AE44 alloy

How Wall Thickness Shapes the Microstructure of AE44 Alloy in HPDC: Unlocking Stronger, More Ductile Components

This technical summary is based on the academic paper “The influence of wall thickness on the microstructure of HPDC AE44 alloy” published by T. Rzychch and A. Ketbus in Archives (2023). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords

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Figure 1. The plate casting showing the complete runner system, overflows, and ejection points.

Are Mechanical Properties of HPDC Parts Directional? New Insights for Better Castings

This technical summary is based on the academic paper “Are the Mechanical Properties of High Pressure Die-Castings Directional?” published by Roger Lumley in the 51st AFI & 16th ADCA Conference (2016). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords

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Fig. 6. Analyze of the cavities filling with Flow3D software

Reducing Porosity Defects in Aluminum HPDC: Key Causes and Practical Solutions

This technical summary is based on the academic paper “ANALYZE OF THE POSSIBLE CAUSES OF POROSITY TYPE DEFECTS IN ALUMINIUM HIGH PRESSURE DIECAST PARTS” by Ference Peti and Lucian Grama, published by SC CIE Matronca SA, Romania. It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such

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Table 3-1 Solid solubility of elements in aluminum [2]

Beyond Cooling Rates: A Deep Dive into Chemical Composition and Its Impact on Secondary Dendrite Arm Spacing (SDAS) Control

This technical summary is based on the academic dissertation “Impact of casting parameters and chemical composition on the solidification behaviour of Al-Si-Cu hypoeutectic alloy” by Dipl.-Ing. Jelena Pavlovic-Krstic (2010). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords Executive Summary A 30-second overview for busy professionals. The

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Figure 6. Aluminum spaceframe (Source: Paefgen 1994)

Unlocking Lightweight Automotive Innovation: The Potential of Wrought Magnesium

This technical summary is based on the academic paper “Analysis of the Potential for New Automotive Uses of Wrought Magnesium” published by L. Gaines, R. Cuenca, F. Stodolsky, and S. Wu at the Center for Transportation Research, Argonne National Laboratory (1996). It was analyzed and summarized for automotive engineers by CASTMAN experts with the help

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Figure 1.1: Gravity die mold [3].

Boosting Casting Quality: Why Vertical Gravity Die Casting Outperforms Horizontal Arrangements

This technical summary is based on the academic paper “Analysis of Mechanical Properties and Microstructure of Multiple Die Cavity Products Produced in Vertical and Horizontal Arrangement by Gravity Die Casting” by Ong Chin Yee, published by UTHM, Batu Pahat (2012). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of

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