Tag Archives: Die casting

A heat sink is designed to maximize its surface area in contact with the cooling medium surrounding it, such as the air

Aluminum Diecasting Parts

CASTMAN has been introducing outstanding die-casting products through leading activities in the die-casting industry, and continuously contributing to the manufacturing industry. High pressure die casting is often an excellent process for quickly manufacturing many parts and has a high level of engineering skills. With CASTMAN’s high pressure die casting, you can quickly produce complex shaped parts using highly

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Automobile Parts Casting - Methods and Materials Used: A Review

Automobile Parts Casting – Methods and Materials Used: A Review (Summary)

Title: Automobile Parts Casting – Methods and Materials Used: A Review Core Objective of the Research: This review paper aims to comprehensively analyze the various casting methods and materials used in the automotive industry for manufacturing different parts. It examines the suitability of each method and material based on the specific requirements of the components, considering factors

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Fig. 6. H 2400 during dissolution of the glued core

Advances in Technology of Soluble Cores for Die Castings

Title: Advances in Technology of Soluble Cores for Die Castings – Core Research Objective: To develop and analyze new soluble core technologies, particularly salt cores, as a replacement for conventional metal cores in high-pressure die casting. The research aims to determine the factors affecting the properties (strength, porosity, solubility) of salt cores—including the type of salt, binder

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Salt Core Technology

Components appropriate for salt core process

Aluminum high-pressure die casting is a widely used manufacturing process known for its high efficiency and precision. However, producing parts with undercut shapes—features that interfere with the mold opening direction—poses significant challenges. Traditional solutions, such as slide cores or multi-part molds, increase complexity, costs, and limit design flexibility. Application of Salt Core Technology for Undercut

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Semiconductor Manufacturing Equipment Parts

List of Semiconductor Manufacturing Equipment Parts This list provides potential components for semiconductor manufacturing equipment that could be, or are, produced using high-pressure aluminum die casting. The following list is based on general knowledge of die casting applications and semiconductor equipment design. List of Semiconductor Manufacturing Equipment Parts Potentially Made via High-Pressure Aluminum Die Casting:

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Aluminum High-Pressure Die Casting (HPDC) for Automotive Parts

Automotive Parts Group Summary 1. Engine Accessories 2. Powertrain Accessories 3. Brake System Accessories 4. Steering System Accessories 5. Suspension and Axle Accessories 6. Electrical and Instrumentation Accessories 7. Automotive Lighting and Exterior Parts 8. Body and Safety Components 9. Maintenance Equipment and Others Automotive Parts Advantages: High-pressure aluminum die casting has revolutionized the production

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Effective Applications of Copper HPDC Manufacturing

Effective Applications of Copper HPDC Manufacturing

Here is a list of products that are effective when manufactured using Cu (Copper) High Pressure Die Casting (HPDC). The effectiveness in terms of cost and performance can vary depending on complex interactions of factors beyond the manufacturing method, including material properties, design, application requirements, and cost considerations. However, these are the types of components

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Figure 2. Throttle body with the marked value of the bearing surface roughness specified by the customer (Ra = max. 2.5 μm).

Study of PVD-Coated Inserts’ Lifetime in High-Pressure Die Casting Regarding the Requirements for Surface Quality of Castings

by Andrea Sütőová 1,*, Róbert Kočiško 1,*, Patrik Petroušek 1, Martin Kotus 2, Ivan Petryshynets 3 and Andrii Pylypenko 4 Abstract The wear and degradation of tools applied in the high-pressure die casting of Al alloys induce significant financial losses. The formation of failures on the surface of mold parts caused by erosion, thermal fatigue, corrosion, and soldering negatively affects the surface quality

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Six mega aluminum shape castings forming the entire lower body structure for Cadillac Celestiq vehicles

Ultra-large aluminum shape casting: Opportunities and challenges

Abstract Ultra-large aluminum shape castings have been increasingly used in automotive vehicles, particularly in electric vehicles for light-weighting and vehicle manufacturing cost reduction. As most of them are structural components subject to both quasi-static, dynamic and cyclic loading, the quality and quantifiable performance of the ultra-large aluminum shape castings is critical to their success in

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Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Abstract Lightweighting of electric vehicles is an important consideration to improve range and potentially reduce the vehicle price by downsizing expensive battery and motor components. Aluminum alloys have a combination of light weight, high electrical conductivity and strength that are required in e-motor applications to achieve high power output and efficiency. In this research, Al–Ce

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