Tag Archives: Die casting

Figure 1: Die casting rotor component and cs at AA and BB for numerical analysis

Analysis and Optimisation of High Pressure Die Casting Parameters to Achieve Six Sigma Quality Product Using Numerical Simulation Approach

Optimizing High Pressure Die Casting Parameters: A Simulation-Driven Path to Six Sigma Quality This technical summary is based on the academic paper “Analysis and Optimisation of High Pressure Die Casting Parameters to Achieve Six Sigma Quality Product Using Numerical Simulation Approach” by Suraj R. Marathe and Dr. Carmo E. Quadros, published in the International Journal

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Figure1 Fraction of phase in the Scheil model (a); Fractionof phase in the DB model (b).

Investigation on Heat Treatment Process Optimization of Super-Slow-Speed Die Casting A356.2 Alloy

Optimizing A356.2 Alloy: A Data-Driven Guide to Heat Treatment in Super-Slow-Speed Die Casting (SSS HPDC) This technical summary is based on the academic paper “Investigation on Heat Treatment Process Optimization of Super-Slow-Speed Die Casting A356.2 Alloy” by Lu Zhang¹,², Hengcheng Liao¹, Jiang Li², Liangchao Tang ², published in The 75th World Foundry Congress (2024). Keywords

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Fig.1 - Macrostructures.

Effect of Li additions and holding time on the mechanical properties of the AlSiM9mg alloys

Optimizing AlSi9Mg Alloys: A Deep Dive into Lithium Additions and Process Holding Time This technical summary is based on the academic paper “Effect of Li additions and holding time on the mechanical properties of the AlSiM9mg alloys” by O. Özaydın, Y. Kaya, and D. Dışpınar, published in La Metallurgia Italiana (2021). Keywords Executive Summary The

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Figure 2. Tilt mold casting. 1923. Courtesy ASV now Norskhydro.

THE ROLE OF CASTING TECHNOLOGY IN THE DEVELOPMENT OF NEW AND IMPROVED FABRICATED PRODUCTS

From Puddle to Plate: How a Century of Aluminum Ingot Technology Revolutionized Modern Manufacturing This technical summary is based on the academic paper “THE ROLE OF CASTING TECHNOLOGY IN THE DEVELOPMENT OF NEW AND IMPROVED FABRICATED PRODUCTS” by Warren S. Peterson, published in Light Metals 1988. Keywords Executive Summary The Challenge: Why This Research Matters

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Fig. 1. Integrated fully automatic HPDC cell: (a) furnace, melt feeding and casting extraction; (b) heating, cooling and spraying units; (c) HPDC die and die temperature control systems.

Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings

Redefining HPDC Castability: How Effective Flow Length (EFL) Unlocks Ductility in Extra-Large Structural Components This technical summary is based on the academic paper “Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings” by Zhichao Niu, Guangyu Liu, Tian Li, and Shouxun Ji, published in

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Castings whose properties are improved by inserts are technically challenging. However, effects such as the control of microstructure or distortion can be predicted with the help of casting simulation (Photo: MAGMA)

Material combinations in light-weight casting components

Predicting Perfection: How Casting Simulation Solves Stress and Distortion in Hybrid Lightweight Components This technical summary is based on the academic paper “Material combinations in light-weight casting components” by Dr.-Ing. Götz Hartmann, published in Casting Plant & Technology (4/2013). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the quest for

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Figure 2.1: Die Slabs containing Die insert

HPDC Die design for Additive Manufacturing

Can Additive Manufacturing Create Lightweight HPDC Dies That Withstand Extreme Stresses? A Simulation Study This technical summary is based on the academic paper “HPDC Die design for Additive Manufacturing” by Mohammadali Baradaran and Ambareeksh Tharayil Pradeep, published by Jönköping University (2018). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the

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Fig. 6. Pit-tail test result of HPDC MRI 260D tensile bar (as-cast).

Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications

Next-Gen HPDC Magnesium Alloys: A Guide to Higher Strength, Ductility, and Performance This technical summary is based on the academic paper “Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications” by Gerry Gang Wang and J.P. Weiler, published in Journal of Magnesium and Alloys (2023). Keywords Executive Summary The Challenge: Why This

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Fig. 5. Mercedes SL Roadster die-cast magnesium door inner [19] (Copyright 2004 by Indian Institute of Metals. Used with permission)

A Review of Magnesium Die-Castings for Closure Applications

Unlocking 50% Mass Reduction: The Case for Magnesium Die Cast Closures in Automotive Lightweighting This technical summary is based on the academic paper “A review of magnesium die-castings for closure applications” by J.P. Weiler, published in Journal of Magnesium and Alloys 7 (2019). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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Fig. 1 RESAL supply format [15].

LOW CARBON FOOTPRINT ALUMINIUM COMPONENTS FOR E-MOBILITY

From Scrap to Structure: The Viability of Recycled Aluminum HPDC for E-Mobility This technical summary is based on the academic paper “LOW CARBON FOOTPRINT ALUMINIUM COMPONENTS FOR E-MOBILITY” by Elisa Fracchia, Claudio Mus, published in ACTA METALLURGICA SLOVACA (2024). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the global shift

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