Tag Archives: Aluminum Casting

Fig. 1. Phases of LCA [2]

Life cycle assessment as a method of limitation of a negative environment impact of castings

Life Cycle Assessment of Automotive Castings: The Surprising Truth About Aluminum vs. Cast Iron This technical summary is based on the academic paper “Life cycle assessment as a method of limitation of a negative environment impact of castings” by M. Holtzer, A. Bobrowski, and B. Grabowska, published in Archives of Foundry Engineering (2011). KeywordsPrimary Keyword:

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Fig.1 Integrated die-casting rear floor by automotive manufacturers

Status and Development of Integrated Die-casting Technology

Unlocking the Future of Automotive Manufacturing: A Deep Dive into Integrated Die Casting Technology This technical summary is based on the academic paper “Status and Development of Integrated Die-casting Technology” by DAN Zhaoxue, LIN Yun, WAN Li, and YAN Feng, published in Special Casting & Nonferrous Alloys (2024). Keywords Executive Summary The Challenge: Why This

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Figure 2. Casting and rheocasting application samples.

Comparison of Microstructure, Density and Shrinkage Porosity for Casting and Rheocasting of AlSi7Mg alloy

Rheocasting AlSi7Mg: A Breakthrough in Porosity Reduction and Microstructure Control This technical summary is based on the academic paper “Comparison of Microstructure, Density and Shrinkage Porosity for Casting and Rheocasting of AlSi7Mg alloy” by Kawan Abdulrahman et al., posted on Research Square (July 2023). It has been analyzed and summarized for technical experts by CASTMAN.

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Figure 2. Tilt mold casting. 1923. Courtesy ASV now Norskhydro.

THE ROLE OF CASTING TECHNOLOGY IN THE DEVELOPMENT OF NEW AND IMPROVED FABRICATED PRODUCTS

From Puddle to Plate: How a Century of Aluminum Ingot Technology Revolutionized Modern Manufacturing This technical summary is based on the academic paper “THE ROLE OF CASTING TECHNOLOGY IN THE DEVELOPMENT OF NEW AND IMPROVED FABRICATED PRODUCTS” by Warren S. Peterson, published in Light Metals 1988. Keywords Executive Summary The Challenge: Why This Research Matters

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Fig. 1. Integrated fully automatic HPDC cell: (a) furnace, melt feeding and casting extraction; (b) heating, cooling and spraying units; (c) HPDC die and die temperature control systems.

Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings

Redefining HPDC Castability: How Effective Flow Length (EFL) Unlocks Ductility in Extra-Large Structural Components This technical summary is based on the academic paper “Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings” by Zhichao Niu, Guangyu Liu, Tian Li, and Shouxun Ji, published in

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Castings whose properties are improved by inserts are technically challenging. However, effects such as the control of microstructure or distortion can be predicted with the help of casting simulation (Photo: MAGMA)

Material combinations in light-weight casting components

Predicting Perfection: How Casting Simulation Solves Stress and Distortion in Hybrid Lightweight Components This technical summary is based on the academic paper “Material combinations in light-weight casting components” by Dr.-Ing. Götz Hartmann, published in Casting Plant & Technology (4/2013). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the quest for

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Fig. 1 RESAL supply format [15].

LOW CARBON FOOTPRINT ALUMINIUM COMPONENTS FOR E-MOBILITY

From Scrap to Structure: The Viability of Recycled Aluminum HPDC for E-Mobility This technical summary is based on the academic paper “LOW CARBON FOOTPRINT ALUMINIUM COMPONENTS FOR E-MOBILITY” by Elisa Fracchia, Claudio Mus, published in ACTA METALLURGICA SLOVACA (2024). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the global shift

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Fig. 1. Scheme of sampling for chemical, microstructural analysis and testing of mechanical properties (left knuckle)

Comparative Study of Mechanical Properties and Structure of Knuckles Intended for Application in the Running Gear of Automotive

Optimizing Aluminum Casting: A Deep Dive into Mechanical Properties of Automotive Knuckles This technical summary is based on the academic paper “Comparative Study of Mechanical Properties and Structure of Knuckles Intended for Application in the Running Gear of Automotive” by Anna MANEVA, Serguei STANEV, Mihail GEORGUIEV, Lilyana NENOVA, published in International Journal “NDT Days” (2021).

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Fig.1. Six mega Al castings in Cadillac Celestiq [3].

Ultra-Large Aluminum Castings in Automobiles

The Giga-Casting Challenge: Key Factors for Defect-Free Ultra-Large Aluminum Parts This technical summary is based on the academic paper “Ultra-Large Aluminum Castings in Automobiles” by Qigui Wang, Andy Wang, and Jason Coryell, published in The 75th World Foundry Congress (2024). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals The automotive industry

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Fig. 1. Recycled ingots

Effect of Chip Amount on Microstructural and Mechanical Properties of A356 Aluminum Casting Alloy

Maximizing Recycled A356 Aluminum: A Data-Driven Guide to Balancing Cost and Performance This technical summary is based on the academic paper “Effect of Chip Amount on Microstructural and Mechanical Properties of A356 Aluminum Casting Alloy” by A.Y. Kaya et al., published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge: Why This Research

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