Keywords : aluminium alloy high Abstract High pressure die casting (HPDC) AlSi10MnMg alloy castings are widely used in the automobile industry. Mg can optimize the mechanical properties of castings through heat treatment, while the release of thermal stress arouses the deformation of large integrated die-castings. Herein, the development of non-heat treatment Al alloys is becoming
– Core Objective of the Research: To provide a comprehensive overview of magnesium alloy melting and casting processes, examine the historical development, current status, and potential applications of structural magnesium castings, primarily focusing on the automotive industry, and discuss associated technological challenges. The increasing global demand for energy, environmental protection initiatives, and government regulations are expected
Abstract – Core Objective of the Research: To evaluate the advantages and disadvantages of currently available magnesium casting alloys for aerospace applications, and to develop improved alloys and casting techniques that offer enhanced high-temperature capability, improved corrosion resistance, and the ability to produce larger, more complex castings with weight savings. – Primary Methodology: The research involved a
Abstract Core Objective of the Research: To develop materials with enhanced characteristics compared to existing state-of-the-art materials for improved performance in aerospace systems and automobiles. For automobiles, this improvement is particularly crucial for powertrain applications rather than body structures. Main Methodologies: The research focuses on improving material properties through advancements in synthesis and processing techniques, rather than
Abstracts Researcher Information Research Background and Objectives Main Objectives and Research Content of the Paper Results and Achievements: Copyright and ReferencesThis material is based on the paper “NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK” by Rong-Yuan Jou.Paper Source: Proceedings of the ASME 2014 12th Biennial Conference on Engineering
– Core Research Objective: To develop a High Density Die Casting (HDDC) process to overcome the limitations of conventional die casting and extrusion methods for manufacturing high-performance heat sinks for electronic systems requiring efficient thermal management. – Methodology: Development and evaluation of an HDDC process utilizing high-thermal conductivity aluminum alloys. Fabrication of heat sinks with various fin
Core Objective of the Research: This research aimed to develop an optimal die design for the pressure die casting process of an aluminum alloy wheel hub, a crucial automotive component. The goal was to improve product quality and manufacturing process efficiency by reducing stress concentration within the die, preventing cracking, enhancing cooling efficiency, and optimizing the
Title: The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components Core Objective: To investigate the effects of key process parameters (intensification pressure, delay time, and casting velocity) on the porosity of high-pressure die-cast aluminum telecommunication components. The primary goal was to establish optimal process parameters to minimize porosity and improve product quality,
Title: Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing Core Objective: To optimize the mold design and casting process for manufacturing aluminum automotive clutch housings using high-pressure die casting (HPDC), minimizing defects and ensuring high-quality products. Methodology: The study employed a multi-faceted approach combining 3D modeling, casting simulation, mold
1. Introduction to High-Pressure Die Casting: High-pressure die casting (HPDC) is a metal casting process characterized by injecting molten metal into a metal mold (die) under high pressure. Aluminum, valued for its lightweight yet strong nature and excellent corrosion resistance, is a prevalent material in HPDC, leading to its widespread use in diverse industries like