John G. CowieCopper Development Associations Inc.New York, NY Dale T. PetersConsultant to CDA Inc.Hilton Head Island, SC Edwin F. Brush, Jr.Consultant to CDA Inc.Weston, MA Stephen P. MidsonFormcast, Inc.Denver, CO Articles on materials appearing in materials issues have generally focused on the common aluminum-, zinc- and magnesium-based die casting alloys. This report differs in that
D. T. PetersCopper Development Association Inc. Hilton Head Island, SCJ. G. CowieCopper Development Association Inc. New York, NY E. F. Brush, Jr.Copper Development Association Inc. Weston, MA S. P. MidsonCopper Development Association Inc. Denver, CO Presented by: North American Die Casitng Association Abstract Little use has been made of pressure die casting for the manufacture
Daniel Liang, Xu Yang, Jiabin Yu, Victor Zhou Abstract This paper introduces the recent technological progress in China on the manufacture of die cast Copper Motor Rotors (CMR) for induction motors. This manufacturing process provides a simple and practical means for large-scale economical production of high-efficiency induction motors. Rotor die casting obstacles/solutions are presented along
고효율 유도 전동기 설계 다이캐스팅 구리 로터 Francesco Parasiliti, Marco VillaniDepartment ofElectric Engineering, University ofL’Aquila, 67040 L’Aquila, Italy Abstract The paper deals with the use of copper cage in three-phase low voltage induction motors and gives a design guideline to optimize their efficiency, according to the new European classification scheme. An accurate motor design allows
Porosity Control in Copper Rotor Die CastingsE. F. Brush, Jr., S. P. Midson, W. G. Walkington, D. T. Peters and J. G. Cowie Abstract This paper reports on the results of an investigation to minimize and control the distributionof porosity in edge-gated copper rotor die castings. A Flow 3-D computer modelingexercise was used to simulate
1. Overview: 2. Research Background: In metalcasting, cores are essential components utilized to create internal geometries and voids within cast products. The selection and performance of cores are significantly influenced by the casting technique employed, ranging from gravity casting to high pressure die casting. As component designs become increasingly complex and environmental regulations more stringent,
The porosity of die cast parts is one of the primary concerns of buyers and designers. In die casting, porosity refers to the air pockets, small voids, or pores found within a metal part. Too much porosity in a part can be dangerous as it can compromise the structural integrity of the component. Porosity can
Depending on the project, aluminium casting is carried out through a “hot” or “low” process. Diecasting is one of the most economical and fast molding processes. The advantage of this production process is that hundreds of thousands of castings can be produced relatively quickly using a single mold. All parts produced are of uniform quality
Reference : https://diecasting.com/blog/how-to-avoid-die-casting-defects/ The production of die-castings includes a number of steps, any of which can result in a defective casting if not properly executed. Since repairing bad castings can be expensive, it’s important to avoid defect occurrences if possible. We’ll look at some common to areas of die casting defects — including wall thickness
