Tag Archives: Electric vehicles

THE FUTURE DEVELOPMENT OF NEWENERGYVEHICLESAND KEY COMPONENTS

The Future Development of New Energy Vehicles and Key Components

Unlocking NEV Performance: How Integrated Die Casting is Solving the Weight Challenge This technical summary is based on the academic paper “THE FUTURE DEVELOPMENT OF NEW ENERGY VEHICLES AND KEY COMPONENTS” by DaiWen Lei, published in Eurasia Journal of Science and Technology (2025). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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Fig. 1. Integrated fully automatic HPDC cell: (a) furnace, melt feeding and casting extraction; (b) heating, cooling and spraying units; (c) HPDC die and die temperature control systems.

Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings

Redefining HPDC Castability: How Effective Flow Length (EFL) Unlocks Ductility in Extra-Large Structural Components This technical summary is based on the academic paper “Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings” by Zhichao Niu, Guangyu Liu, Tian Li, and Shouxun Ji, published in

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Fig. 6. Pit-tail test result of HPDC MRI 260D tensile bar (as-cast).

Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications

Next-Gen HPDC Magnesium Alloys: A Guide to Higher Strength, Ductility, and Performance This technical summary is based on the academic paper “Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications” by Gerry Gang Wang and J.P. Weiler, published in Journal of Magnesium and Alloys (2023). Keywords Executive Summary The Challenge: Why This

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Fig. 5. Mercedes SL Roadster die-cast magnesium door inner [19] (Copyright 2004 by Indian Institute of Metals. Used with permission)

A Review of Magnesium Die-Castings for Closure Applications

Unlocking 50% Mass Reduction: The Case for Magnesium Die Cast Closures in Automotive Lightweighting This technical summary is based on the academic paper “A review of magnesium die-castings for closure applications” by J.P. Weiler, published in Journal of Magnesium and Alloys 7 (2019). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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Fig.1. Six mega Al castings in Cadillac Celestiq [3].

Ultra-Large Aluminum Castings in Automobiles

The Giga-Casting Challenge: Key Factors for Defect-Free Ultra-Large Aluminum Parts This technical summary is based on the academic paper “Ultra-Large Aluminum Castings in Automobiles” by Qigui Wang, Andy Wang, and Jason Coryell, published in The 75th World Foundry Congress (2024). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals The automotive industry

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Fig. 8 Characteristic of cycle step

Aluminum Arc Welding Technology to Improve Quality and Productivity of Electric Vehicles

A Deep Dive into Aluminum Arc Welding: Boosting Quality and Productivity in Electric Vehicles This technical summary is based on the academic paper “Aluminum Arc Welding Technology to Improve Quality and Productivity of Electric Vehicles” by Woohyeon Ju, Taewan Kim, and Yoochan Kim, published in the Journal of Welding and Joining (2022). Keywords Executive Summary

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Figure 1. Aluminum in the automotive industry, model Audi A2

Application of Aluminum and ITS Alloys in the Automotive Industry With Special Emphasis PN Wheel Rims

The Rise of Automotive Aluminum Casting: A Technical Review of Lightweighting Trends and Wheel Rim Innovations This technical summary is based on the academic paper “Application of Aluminum and ITS Alloys in the Automotive Industry With Special Emphasis PN Wheel Rims” by Dragan Adamović, Tomislav Vujinović, Fatima Živić, Jelena Živković, and Marko Topalović, published in

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Fig. 1 Hybrid gussets Al-Steel for a full electric urban utility vehicle (red parts: steel inserts, white parts: Al-casting nodes).

Evaluation of Coating Systems for Steel Aluminum Hybrid Casting

Beyond Brittle Bonds: How a PVD Al-Si Coating Revolutionizes Steel-Aluminum Hybrid Casting This technical summary is based on the academic paper “Evaluation of Coating Systems for Steel Aluminum Hybrid Casting” by Xiangfan Fang, published in Journal of Materials Science and Engineering A (2017). It has been analyzed and summarized for technical experts by CASTMAN. Keywords

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Figure 8. SEI image of Mg-Li sacrificial anode with 8Li% (-1650mVe.s.c). Inter-metallic compound on the boundary grains and structural homogeneity of matrix

Mastering Thermal Dynamics: The Core Technology for a High-Performance Future

In the race for next-generation technology, heat isn’t just a byproduct; it’s the primary bottleneck. CASTMAN’s High-Performance Thermal Alloys are the definitive solution to conquer this challenge, ensuring your products achieve unparalleled performance and reliability. In an era of unprecedented power density—from electric vehicles and AI servers to 5G infrastructure and high-output LEDs—effective Thermal Management is no

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Figure 6. (a) Hydroformed aluminum rail for Corvette Z06 shown immediately after forming (Luo & Sachdev, 2008). (b) AZ31 magnesium tube gas-formed at 350°C showing 80% circumference expansion (Luo & Sachdev, 2008)

Recent advances in light metals and manufacturing for automotive applications

How Computational Tools and Advanced Manufacturing are Driving the Next Generation of Lighter, More Efficient Vehicles This technical brief is based on the academic paper “Recent advances in light metals and manufacturing for automotive applications” by A. A. Luo, published in CIM Journal (2021). It is summarized and analyzed for industry professionals by the experts

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