Tag Archives: Efficiency

Fig. 3. Shot Model.

Design and optimization of gating system_ modification of cooling system position and flow simulation for cold chamber high pressure die casting machine

How to Extend Die Life: A Data-Driven Approach to Cooling System and Gating Design in HPDC This technical summary is based on the academic paper “Design and optimization of gating system, modification of cooling system position and flow simulation for cold chamber high pressure die casting machine” published by A.R. Jadhav, D.P. Hujare and P.P.

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Fig.6 Microstructure of material 1.6356-UTPA 702; a) 2nd layer of clad; b) 1st layer of clad; c) HAZ

Renovation of moulds for high-pressure casting of aluminium by laser cladding

Extending Die Life and Enhancing Performance with Advanced Laser Cladding Techniques This technical brief is based on the academic paper “Renovation of moulds for high-pressure casting of aluminium by laser cladding” by Janette Brezinová and Miroslav Džupon, published in INTERNATIONAL SCIENTIFIC JOURNAL “MACHINES. TECHNOLOGIES. MATERIALS” (2023). It is summarized and analyzed for HPDC professionals by

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Fig. 3. Solid models of mold designs: a) standard b) conformal cooling channel

An experimental investigation of the cooling and heating performance of a gravity die casting mold with conformal cooling channels

Slash Cycle Times by 28%: How Additive-Made Conformal Cooling Channels Are Revolutionizing Die Casting This technical summary is based on the academic paper “An experimental investigation of the cooling and heating performance of a gravity die casting mold with conformal cooling channels” published by Karani Kurtulus, Ali Bolatturk, Ahmet Coskun, and Barış Gürel in Applied

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Review of optimization aspects for casting processes

Review of Optimization Aspects for Casting Processes

A Comprehensive Review of Simulation and Statistical Methods to Eliminate Defects and Boost Yield This technical brief is based on the academic paper “Review of Optimization Aspects for Casting Processes” by Yazad N. Doctor, Dr. Bhushan T. Patil, and Aditya M. Darekar, published in the International Journal of Science and Research (IJSR) (2015). It is

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Fig. 3: Images from the FE thermal model, predicting the temperature field during FSP at (a) 300 RPM and (b) 700 RPM with a travel speed of 200 mm min⁻¹. The dotted line illustrates the position of the tool pin.

Quantification of Microstructural Homogeneity and the Mechanisms of Particle Refinement During FSP of Al-Si Alloys

Unlocking Microstructural Control in Al-Si Alloys with Advanced Friction Stir Processing Simulation This technical brief is based on the academic paper “Quantification of Microstructural Homogeneity and the Mechanisms of Particle Refinement During FSP of Al-Si Alloys” by Chun Y. Chan and Philip B. Prangnell. It is summarized and analyzed for industry professionals by the experts

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Fig. 4 Morphology of three kinds of WSSCs: ( a) fracture of KCl WSSC; ( b) fracture of KNO3 WSSC; ( c) fracture of binary composite WSSC; ( d) solidified structure of KCl WSSC; ( e) solidified structure of KNO3 WSSC; ( f) solidified structure of binary composite WSSC

Unlocking Complex Designs: A Breakthrough in High-Strength Water-Soluble Salt Cores for Zinc Die Casting

This technical brief is based on the academic paper “Preparation and properties of a binary composite water-soluble salt core for zinc alloy by die casting” by TU Suo, FAN Zi-tian, LIU Fu-chu, and GONG Xiao-long, published in the Chinese Journal of Engineering (2017). It is summarized and analyzed for HPDC professionals by the experts at

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Electric powertrain components that require temperature control. The components with a red background are particularly suitable for direct cooling.

A Breakthrough in E-Mobility: Integrating Complex Cooling Channels Directly into Die-Cast Housings

This technical summary is based on the academic paper “Leakage-free cooling channels for Die-cast housing components” published by Dirk Lehmhus, Christoph Pille, Dustin Borheck, et al. in Giesserei (2018). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords Executive Summary

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Table 1. Nomenclature of cast aluminium alloys1,10-12)

Unlocking Performance: A Guide to Alloying Elements in Aluminium Brazing Fillers for High-Temp Electronics

This technical summary is based on the academic paper “Aluminium Based Brazing Fillers for High Temperature Electronic Packaging Applications” published by Ashutosh Sharma and Jae-Pil Jung in J. Microelectron. Packag. Soc. (2015). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok.

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Figure 3 Cryogenic Machining Setup

Solving the Titanium Machining Challenge: A Guide to Cryogenic Cooling for Enhanced Performance and Tool Life

This technical summary is based on the academic paper “A critical review on cryogenic machining of titanium alloy (TI-6AL-4V)” published by S. Madhukar, A. Shravan, P. Vidyanand Sai, and Dr. V.V. Satyanarayana in the International Journal of Mechanical Engineering and Technology (2016). It was analyzed and summarized for manufacturing experts by CASTMAN experts with the

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Fig. 5. The scheme of the new Rheo-casting method (NRC-p) a) alloy elaboration, b) alimentation of the mould with alloy and the mechanical agitation through vibrations; c) forming in presence of the vibrations; d) finite part

Streamlining Semisolid Metal Processing: A New Rheo-Casting Method for Enhanced Efficiency

This technical summary is based on the academic paper “ASPECTS CONCERNING THE PROCESSING METHODS OF METALLIC ALLOYS IN THE SEMISOLID STATE” published by CIOATĂ Vasile George in ANNALS OF THE FACULTY OF ENGINEERING HUNEDOARA (2005, Tome III, Fascicole 3). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM

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