Tag Archives: Efficiency

Figure 9. Defect caused by the unreasonable temperature distribution in the solidification process. (a) Simulation result; (b) real part.

Simulation-enabled casting product defect prediction in die casting process

This article introduces the paper [‘Simulation-enabled casting product defect prediction in die casting process’] presented at the [‘International Journal of Production Research’] 1. Overview: 2. Research Background: Background of the Research Topic: In contemporary casting industries, a paradigm shift is observed from traditional trial-and-error workshop practices to Computer-Aided Engineering (CAE)-enabled simulation and ‘proof-of-concept’ methodologies. This

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Fig. 5. Double silica cooling structure with copper meshes (Ref. [186]).

A Review of Air-Cooling Battery Thermal Management Systems for Electric and Hybrid Electric Vehicles

This article introduces the paper “A review of air-cooling battery thermal management systems for electric and hybrid electric vehicles”. 1. Overview: 2. Background: The paper begins by highlighting the increasing concentration of greenhouse gases (GHGs) since the 1900s, primarily due to the combustion of fossil fuels in internal combustion engines (ICEs). Transportation is a significant

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Fig. 5. Schematic of cooling system assembled with different number of heat pipes:(a) is 2 heat pipes, (b) is 3 heat pipes, (c) is 4 heat pipes, and (d) is 6 heat pipes.

A novel automated heat-pipe cooling device for high-power LEDs

This article introduces the paper “A novel automated heat-pipe cooling device for high-power LEDs”. 1. Overview: 2. Research Background: High-power LEDs are increasingly popular in various applications, offering advantages like long lifespan, high reliability, low energy consumption, fast response time, and color variability. However, their efficiency (15-25% power-to-light conversion) is limited, with over 80% of

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Figure 6, This casting, produced in ZE41, weighs 620 Ibs. and is the main gearbox for the Westland WG34 helicopter.

Mg Casting Alloys for the Aerospace Challenge

This article introduces the paper [‘Mg Casting Alloys for the Aerospace Challenge’] presented at the [‘JOURNAL OF METALS’] 1. Overview: 2. Research Background: Background of the Research Topic: The utilization of magnesium alloys in aerospace applications has been driven by their inherent advantages, coupled with continuous advancements in alloy development and foundry practices. Initially a

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Fig. 4 : Robotic friction stir welding of an AM60 component

AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ITS ALLOYS

This article introduces the paper “AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ITS ALLOYS”. 1. Overview: 2. Research Background: 3. Research Objectives and Research Questions: 4. Research Methodology: 5. Main Research Findings: 6. Conclusion and Discussion: 7. Future Research Directions: 8. References: 9. Copyright: This material is based on the paper: AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ITS

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Figure 1: Current usage for structural components in the automotive market

The Future of Structural Components in HPDC.

This paper summary is based on the article [‘The Future of Structural Components in HPDC.’] presented at the [‘Bühler AG’] 1. Overview: 2. Abstracts The continuing quest for lighter-weight components in the automotive industry hasseen the emergence of a lucrative new market for die casting: structural components.The demand for these large, complex components, such as

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igure 1. Mark Butterfield, president of Metal Exchange Corporation, speaks at the Aluminum Technology Forum in Detroit, which provided a venue for aluminum companies and OEMs to speak on the use of aluminum in vehicles.

Technology Forum Highlights Aluminum’s Value in Automotive Applications

This paper introduction was written based on the [‘Technology Forum Highlights Aluminum’s Value in Automotive Applications’] published by [‘Light Metal Age’]. 1. Overview: 2. Abstracts The Aluminum Transportation Group (ATG), a sector of the Aluminum Association, convened a technology forum in Detroit, Michigan, on November 2, 2023, focusing on the expanding role of aluminum in

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Figure 1: Geometrical configuration of the U-shaped cooling channel case.

Thermofluid topology optimization for cooling channel design

This article introduces the paper [‘Thermofluid topology optimization for cooling channel design’] presented at the [‘arXiv.org’] 1. Overview: 2. Research Background: Background of the Research Topic: Cooling channels are critical components in technological systems involving heat extraction, notably in die casting molds. The integration of cooling channels in molds significantly impacts cycle time, part shape

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Figure 90: real component after trimming

Simulation and validation of high-pressure die casting of an electric motor housing for automotive application

This article introduces the paper ‘Simulation and validation of high-pressure die casting of an electric motor housing for automotive application’ presented at the Politecnico di Torino. 1. Overview: 2. Research Background: Background of the Research Topic: The increasing demand for lightweight and complex automotive components, particularly for electric vehicles, has amplified the significance of High-Pressure

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Fig. 2. Electricity consumption by category of use.

Benchmarking aluminium die casting operations

This article introduces the paper “Benchmarking aluminium die casting operations”. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Key Research Findings: 6. Conclusion and Discussion: 7. Future Research Directions: 8. References: 9. Copyright: This material is based on the paper by A. Tharumarajah: Benchmarking aluminium die casting operations.Paper

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