Tag Archives: aluminum alloys

Fig. 3: Six mega aluminum shape castings forming the entire lower body structure for Cadillac Celestiq vehicles [13]

Ultra-large aluminum shape casting: Opportunities and challenges

This article introduces the paper [‘Ultra-large aluminum shape casting: Opportunities and challenges’] presented at the [‘CHINA FOUNDRY’] 1. Overview: 2. Research Background: Background of the Research Topic: The increasing demand for light-weighting in automotive vehicles, especially electric vehicles, has led to a surge in the use of lightweight aluminum shape castings. These castings are crucial

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Advances in metal casting technology: A review of state of the art, challenges and trends—Part I: changing markets, changing products

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part I: Changing Markets, Changing Products

This article introduces the paper [‘Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part I: Changing Markets, Changing Products’] presented at the [‘Metals’] 1. Overview: 2. Research Background: Background of the Research Topic: Metal casting is identified as one of the “oldest primary shaping processes known to humanity”. The

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Fig. 1. Typical creep strain vs. time curve showing the three stages of creep.

Magnesium Diecasting Alloys for High Temperature Applications

This article introduces the paper “Magnesium Diecasting Alloys for High Temperature Applications”. 1. Overview: 2. Research Background: A new growth area for automotive use of magnesium is in powertrain applications such as transmission cases and engine blocks. These components operate in temperature ranges of 150-200°C under tensile and compressive loads of 50-70 MPa. Furthermore, they

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Figure 7. (a) Graphical illustration of a cold-chamber die casting machine. (b) Casting cycle for cold-chamber die casting [14].

Al Alloys and Casting Processes for Induction Motor Applications in Battery-Powered Electric Vehicles: A Review

This article introduces the paper “Al Alloys and Casting Processes for Induction Motor Applications in Battery-Powered Electric Vehicles: A Review” presented at the MDPI Metals 1. Overview: 2. Research Background: The increasing environmental concerns and the rapid growth of the battery-powered electric vehicle (BEV) industry have significantly driven research into lightweight materials. Aluminum (Al) alloys

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Fig. 1. Engine bracket (chassis system) made from the JDA1 aluminum alloy. (a) Design drawings; (b) and (c) photograph of the casted component.

Automobile Lightweight Technology: Development Trends of Aluminum/Magnesium Alloys and Their Forming Technologies

This article introduces the paper “Automobile Lightweight Technology: Development Trends of Aluminum/Magnesium Alloys and Their Forming Technologies”. 1. Overview: 2. Background: China is facing severe energy consumption, safety, and environmental problems due to continuous increases in vehicle production and ownership. Vehicle lightweighting technology is crucial for the sustainable development of the automotive industry, improving fuel

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Fig. 1. Sampling locations for fatigue testing and metallographic examination.

Fatigue behavior of A356-T6 aluminum cast alloys. Part I. Effect of casting defects

This article introduces the paper [‘Fatigue behavior of A356-T6 aluminum cast alloys. Part I. Effect of casting defects’] presented at the [‘Journal of Light Metals’] 1. Overview: 2. Research Background: Background of the Research Topic: Cast aluminum alloys are increasingly utilized in the automotive sector owing to their superior castability, corrosion resistance, and notably their

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Fig. 1. Structure and dimension of (a) microchannel heat sink and (b) micro-pin-fin heat sink

Comparison of Micro-Pin-Fin and Microchannel Heat Sinks Considering Thermal-Hydraulic Performance and Manufacturability

This article introduces the paper “Comparison of Micro-Pin-Fin and Microchannel Heat Sinks Considering Thermal-Hydraulic Performance and Manufacturability” presented at the IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGY 1. Overview: 3. Research Purpose and Research Questions: 4. Research Methodology 5. Main Research Results: 2. Research Background: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References:

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Fig. 3. Temperature capability of various material classes (courtesy NASA Lewis)

Advanced metals for aerospace and automotive use

This article introduces the paper “Advanced metals for aerospace and automotive use” presented at the Materials Science and Engineering, A184 (1994) 119-133 1. Overview: 2. Research Background: The pursuit of enhanced performance in aerospace systems and automobiles necessitates materials exhibiting superior characteristics compared to conventional materials. This is particularly critical for automotive powertrains. Historically, advancements

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Fig. 8. Schematic illustration of spray/blow after part ejection.

A complete computer aided engineering (CAE) modelling and optimization of high pressure die casting (HPDC) process

This article introduces the paper “A complete computer aided engineering (CAE) modelling and optimization of high pressure die casting (HPDC) process” presented in the Journal of Manufacturing Processes. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8.

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Figure 1. MMLV concept vehicle

Aluminum High-Pressure Vacuum Die Casting Applications for the Multi-Material Lightweight Vehicle (MMLV) Body Structure

This article introduces the paper “Aluminum High Pressure Vacuum Die Casting Applications for the Multi Material Lightweight Vehicle Program (MMLV) Body Structure”. 1. Overview: 2. Research Background: This research stemmed from the Multi-Material Lightweight Vehicle (MMLV) project, a collaborative effort initiated in 2012 by Magna International, the U.S. Department of Energy, and Ford Motor Company.

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