Tag Archives: aluminum alloys

Fig. 1. Sample specimen of HPDC casting (A) Final castings with their dimensions (B) Tensile specimens with their dimensions used for the experimentations. HPDC, High pressure die casting

Effect of novel grain refiner and Ni alloying additions on microstructure and mechanical properties of Al-Si9.8-Cu3.4 HPDC castings – optimization using Multi Criteria Decision making approach

Boosting HPDC Performance: New Grain Refiner Increases Al-Si-Cu Alloy Strength by Over 12% This technical summary is based on the academic paper “Effect of novel grain refiner and Ni alloying additions on microstructure and mechanical properties of Al-Si9.8-Cu3.4 HPDC castings – optimization using Multi Criteria Decision making approach” by K. Ch Apparao et al., published

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Fig. 1: Two-parameter Weibull plot for fatigue life of a Sr-modified A356 casting alloy sorted by type of crack origin (pore, oxides, or slip bands) observed on fracture [1, 13]

Best practices for making high integrity lightweight metal castings – molten metal composition and cleanliness control

The Secrets to Flawless Castings: A Guide to Molten Metal Control for High Integrity Lightweight Castings This technical summary is based on the academic paper “Best practices for making high integrity lightweight metal castings – molten metal composition and cleanliness control” by Qigui Wang, published in CHINA FOUNDRY (2014). Keywords Executive Summary The Challenge: Why

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Figure 1. Stator Buchse D 106/70 casting: (a) Double‐cavity mould; (b) 3D model of the casting; (c) Returnable material.

Balancing Cost and Quality: Finding the Sweet Spot for Returnable Material in AlSi9Cu3(Fe) HPDC

This technical summary is based on the academic paper “The Influence of Returnable Material on Internal Homogeneity of the High-Pressure Die-Cast AlSi9Cu3(Fe) Alloy” by Marek Matejka, Dana Bolibruchová, and Radka Podprocká, published in Metals (2021). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals In the competitive world of high-pressure die casting,

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Fig. l. Schematic diagram of various solicUfication processes to obtain different cooling rate

Effect of Cooling Rate on the Precipitation Characteristics of Cast Al-Si-Cu Alloy

Unlock Higher Strength in ADC12 Castings: How Cooling Rate Control Replaces T6 Treatment This technical summary is based on the academic paper “Effect of Cooling Rate on the Precipitation Characteristics of Cast Al-Si-Cu Alloy” by M. Okayasu, N. Sahara, and M. Touda, published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge: Why

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Figure 1 : DSC and liquid weight fraction versus temperature curves for AA7075 wrought Al alloy

Optimization of the cooling slope casting parameters for producing aa7075 wrought aluminum alloy thixotropic feedstock

Unlocking High-Strength AA7075 for Thixoforming: A Guide to Optimizing Cooling Slope Casting Parameters This technical summary is based on the academic paper “Optimization of the cooling slope casting parameters for producing aa7075 wrought aluminum alloy thixotropic feedstock” by E.Y.El-Kady, I.S.El-Mahallawi, T.S.Mahmoud, A.Attia, S.S.Mohammed, and A.Monir, published in Materials Science An Indian Journal (2016). Keywords Executive

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Figure 15 Stir casting machine

Development and Testing the Properties of Hybrid Composite Using Aluminium 6061 with TiC and Graphene

Unlocking Superior Hardness in Aluminum Alloys: A Breakthrough in Hybrid AMMC Reinforcement This technical summary is based on the academic paper “DEVELOPMENT AND TESTING THE PROPERTIES OF HYBRID COMPOSITE USING ALUMINIUM 6061 WITH TiC AND GRAPHENE” by Nishanth Pasupathy, published by the University of Windsor (2021). Keywords Executive Summary The Challenge: Why This Research Matters

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Trends in the Production of Castings in the World and in Poland in the XXI Century

Global Casting Trends: Analyzing a 15-Year Shift Towards Aluminum & Lightweighting This technical summary is based on the academic paper “Trends in the Production of Castings in the World and in Poland in the XXI Century” by M.S. Soiński, P. Kordas, and K. Skurka, published in Archives of Foundry Engineering (2016). Keywords Executive Summary The

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Fig. 1 Schematic drawing of fluidity test die for die casting; (a) Serpentine type, (b) Step type

Influence of Silicon, Superheat and Injection Speed on the Fluidity of HPDC Al-Si Alloys

Mastering HPDC Fluidity: How Silicon, Superheat, and Speed Impact Your Al-Si Alloy Castings This technical summary is based on the academic paper “Influence of Silicon, Superheat and Injection Speed on the Fluidity of HPDC Al-Si Alloys” by Young-Chan Kim¹, Se-Weon Choi¹, Jae-Ik Cho¹, Cheol-Woo Kim¹, Chang-Seog Kang¹ and Sung-Kil Hong², published in Proceedings of the

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Figure 2: Reconstructed X-ray computer tomography (CT) for classification of shrinkage pores

Detection and influence of shrinkage pores and non-metallic inclusions on fatigue life of cast aluminum alloys

Beyond Pore Volume: A New Model to Predict Fatigue Life in Cast Aluminum This technical summary is based on the academic paper “Detection and influence of shrinkage pores and non-metallic inclusions on fatigue life of cast aluminum alloys” by Yakub Tijani, Andre Heinrietz, Wolfram Stets, and Patrick Voigt, published in Metallurgical and Materials Transactions (2013).

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Fig. 6. SEM micrographs of fracture surface of HPDC AME505 alloy (after impact test)

Impact Strength of AE-type Alloys High Pressure Die Castings

Unlocking Higher Impact Strength in HPDC: The Critical Role of RE/Al Ratio in AE-Type Magnesium Alloys This technical summary is based on the academic paper “Impact Strength of AE-type Alloys High Pressure Die Castings” by K. Braszczyńska-Malik and M.A. Malik, published in ARCHIVES of FOUNDRY ENGINEERING (2020). Keywords Executive Summary The Challenge: Why This Research

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