Tag Archives: aluminum alloys

Applications for structural high integrity aluminum die castings

High Integrity Diecasting for Structural Applications

From Defect-Prone to High-Ductility: A Holistic Approach to High Integrity Diecasting for Structural Parts This technical summary is based on the presentation “High Integrity Diecasting for Structural Applications” by Martin Hartlieb of VIAMI INTERNATIONAL INC., delivered at the iMdc meeting, WPI, Worcester, MA on December 12, 2013. Keywords Executive Summary The Challenge: Why This Research

Read More

Fig. 2 Product wall thickness analysis

Die Casting Die Design and Process Analysis of Aluminum Alloy Gearbox Housing

Optimizing the Aluminum Alloy Die Casting Process for Complex Automotive Gearbox Housings This technical summary is based on the academic paper “铝合金变速箱外壳压铸模设计及工艺分析 (Die Casting Die Design and Process Analysis of Aluminum Alloy Gearbox Housing)” by 周 倩 (ZHOU Qian), 任 浩 (REN Hao), 王 俊有 (WANG Jun-you), 黄 明宇 (HUANG Ming-yu), published in 压力铸造 (FOUNDRY)

Read More

Fig. 4: Microstructures of permanent mold cast (a) and die-cast (b) Al-Si-Cu-Mg alloys

Low-cycle fatigue behavior of permanent mold cast and die-cast Al-Si-Cu-Mg alloys

Unlocking Longer Component Life: A Deep Dive into Al-Si-Cu-Mg Alloy Fatigue Behavior This technical summary is based on the academic paper “Low-cycle fatigue behavior of permanent mold cast and die-cast Al-Si-Cu-Mg alloys” by Chen Lijia, Wang Di, Che Xin, and Li Feng, published in CHINA FOUNDRY (2012). Keywords Executive Summary The Challenge: Why This Research

Read More

Table 1. Review of some casting processes that can be used for the production of E-parts

From Bauxite as a Critical Material to the Required Properties of Cast Aluminum Alloys for Use in Electro Automotive Parts

From Bauxite to Battery Housings: Optimizing Cast Aluminum Alloys for Modern Electric Vehicle Parts This technical summary is based on the academic paper “From Bauxite as a Critical Material to the Required Properties of Cast Aluminum Alloys for Use in Electro Automotive Parts” by Mile Djurdjevic, Srecko Manasijevic, Marija Mihailović, and Srecko Stopic, published in

Read More

Fig. 1. World foundry production volume with respect to the ferrous and the non-ferrous castings over the years 2000-2019; based on Refs. [22-41]

The Leading Role of Aluminium in the Growing Production of Castings Made of the Non-Ferrous Alloys

The Rise of Aluminum: Why Aluminum Castings are Dominating the Non-Ferrous Market This technical summary is based on the academic paper “The Leading Role of Aluminium in the Growing Production of Castings Made of the Non-Ferrous Alloys” by M.S. Soiński and A. Jakubus, published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge:

Read More

Figure 1: Schematic of a Tafel plot identifying anodic and cathodic branches, and values for corrosion potential (OCP) and corrosion current density.

Surface Corrosion Response of Al Alloys A383 and Aural 2 with Ce Additions in Aqueous NaCl and Salt-fog Environments

Boost Aluminum Die Casting Performance: How Cerium Additions Conquer Corrosion from Copper Impurities This technical summary is based on the academic paper “Surface Corrosion Response of Al Alloys A383 and Aural 2 with Ce Additions in Aqueous NaCl and Salt-fog Environments” by Michael James Thompson, published as a Master’s Thesis at the University of Tennessee,

Read More

Fig. 1 Integrated die casting parts of the Tesla

Brief Analysis of Aluminum Alloy Integrated Die Casting Technolog

The Giga-Casting Revolution: How Integrated Die Casting is Reshaping EV Manufacturing This technical summary is based on the academic paper “Brief Analysis of Aluminum Alloy Integrated Die Casting Technology” by Li Xianzhou, published in Foundry Technology (2023). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals As global and national emissions standards

Read More

Fig. 1. Phases of LCA [2]

Life cycle assessment as a method of limitation of a negative environment impact of castings

Life Cycle Assessment of Automotive Castings: The Surprising Truth About Aluminum vs. Cast Iron This technical summary is based on the academic paper “Life cycle assessment as a method of limitation of a negative environment impact of castings” by M. Holtzer, A. Bobrowski, and B. Grabowska, published in Archives of Foundry Engineering (2011). KeywordsPrimary Keyword:

Read More

Fig. 4. Graphical effect of the simulated deformation

Numerical Analysis of the Influence of the Rolling Speed on the Cold Rolling under Specific Thermal Condition of the AA 5052-0 Aluminum Alloy

Optimizing AA 5052-O Cold Rolling: How Rolling Speed Impacts Stress, Deformation, and Energy This technical summary is based on the academic paper “Numerical Analysis of the Influence of the Rolling Speed on the Cold Rolling under Specific Thermal Condition of the AA 5052-0 Aluminum Alloy” by Sami Ali Nawi et al., published in Journal of

Read More

THE FUTURE DEVELOPMENT OF NEWENERGYVEHICLESAND KEY COMPONENTS

The Future Development of New Energy Vehicles and Key Components

Unlocking NEV Performance: How Integrated Die Casting is Solving the Weight Challenge This technical summary is based on the academic paper “THE FUTURE DEVELOPMENT OF NEW ENERGY VEHICLES AND KEY COMPONENTS” by DaiWen Lei, published in Eurasia Journal of Science and Technology (2025). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

Read More