Tag Archives: aluminum alloy

Fig. 4: 3D morphology of porosity in HPDC AM60 alloys: (a) overall view of porosities in specimen; (b) a zoom-in area showing four types of porosities, such as gas-shrinkage pore (c), gas-pore (d), net-shrinkage (e), and island-shrinkage (f) [25]

Revealing Microstructure Characteristics in High Pressure Die Cast Alloys with X-ray Microtomography: A Handbook Overview

This introduction paper is based on the paper “Characteristics and distribution of microstructures in high pressure die cast alloys with X-ray microtomography: A review” published by “China Foundry”. 1. Overview: 2. Abstract: Al and Mg alloy high pressure die castings (HPDC) are increasingly used in automotive industries. The microstructures in the castings have decisive effect

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Fig. 1. Statorbuchse EC, a) Geometry, b) EC 75, c) EC 55

Effect of Core Temperature on HPDC Internal Casting Quality

This introduction paper is based on the paper “Effect of Core Temperature at HPDC on the Internal Quality of the Casting” published by “Archives of Foundry Engineering”. 1. Overview: 2. Abstract: High pressure die casting (HPDC) is one of the most productive casting methods to produce a wide range of aluminum components with high dimensional

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Fig. 1. Schematic of FSP experimental setting with tool shoulder and pin geometry and position of miniature and bulk E8 tensile specimens with respect to FSP nugget zone.

Friction Stir Processing: A Thermomechanical Processing Tool for High Pressure Die Cast Al-Alloys for Vehicle Light-weighting

This introduction paper is based on the paper “Friction Stir Processing: A Thermomechanical Processing Tool for High Pressure Die Cast Al-Alloys for Vehicle Light-weighting” published by “Manufacturing Letters”. 1. Overview: 2. Abstract: This study uses friction stir processing (FSP) for thermomechanical processing of high-pressure die-casting (HPDC) to modify microstructure and improve mechanical properties. FSP is

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Figure 2. Flow process of die casting.

Optimizing Sustainability in Motorcycle Die Casting: Integrating Waste Heat Recovery and Metal Scrap Recycling

This introduction paper is based on the paper “Optimizing Motorcycle Manufacturing Sustainability through the Integration of Waste Heat Recovery and Metal Scrap Recycling: A Process Engineering Approach” published by “Leuser Journal of Environmental Studies”. 1. Overview: 2. Abstract: The automotive industry manufacturing has experienced rapid growth 2–3 times by 2050, with motorcycles constituting around 30%

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Figure 1: Change of the mechanical properties of the three magnesium alloys (left) and fatigue strength increase of AS 31 (right) due to Vacural® die casting

Mechanical properties and fatigue behaviour of magnesium alloys for castingsused in e-mobility applications based on different casting processes

M. Schütze1, J. Ganzenmüller2, M. Becker3, C. Mangos1, G. Piazza2, L. Kallien1, E. Beeh21Aalen University; 2German Aerospace Center (DLR), Stuttgart; 3Oskar Frech GmbH + Co. KG, Schorndorf The industrial shift towards e-mobility is an opportunity for the economic production of high pressuredie castings (HPDC) components, such as motor housings, gearboxes and covers. Those parts are

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Figure 1. Systematic workflow to analyze datasets, preprocessing, selecting models, and evaluating them to improve die-casting part classification systems.

Improving Die-Casting Part Classification using Transfer Learning with Deep Convolutional Neural Networks

This introduction paper is based on the paper “Improving Die-Casting Part Classification using Transfer Learning with Deep Convolutional Neural Networks” published by “IEOM Society International”. 1. Overview: 2. Abstract: Product quality is a crucial factor in the manufacturing process today, as it determines the company’s competitive advantages and the consumer’s requirements. The problem arises from

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Figure 1. SDAS definition: the distance between two secondary dendrites.

Casting Microstructure Inspection Using Computer Vision: Dendrite Spacing in Aluminum Alloys

This introduction paper is based on the paper “Casting Microstructure Inspection Using Computer Vision: Dendrite Spacing in Aluminum Alloys” published by “Metals”. 1. Overview: 2. Abstract: This paper investigates the determination of secondary dendrite arm spacing (SDAS) using convolutional neural networks (CNNs). The aim was to build a Deep Learning (DL) model for SDAS prediction

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Fig. 4 - Porosity identify by a) X-ray on components from the first experimental activity, b) FEM simulations, c) X-ray on components from the final experimental activity (optimization of process parameters)

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

This introduction paper is based on the paper “Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles” published by “La Metallurgia Italiana”. 1. Overview: 2. Abstract: The purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, in particular for commercial

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Figure 2. The creep resistance vs. castability and cost (represented by the relative size of a circle that is larger with increasing costs) of reviewed magnesium alloys.

Newly Developed Magnesium Alloys for Powertrain Applications

This introduction paper is based on the paper “Newly Developed Magnesium Alloys for Powertrain Applications” published by “JOM: the journal of the Minerals, Metals & Materials Society”. 1. Overview: 2. Abstract: Several new magnesium alloys have been developed recently for high-temperature applications to obtain an optimal combination of die castability, creep resistance, mechanical properties, corrosion

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Fig. 1 Gating system design of clutch housing: (a) case I, (b) case II, and (c) case III

Mould Design for Clutch Housing Parts using a Casting Simulation of High Pressure Die Casting

This introduction paper is based on the paper “Mould Design for Clutch Housing Parts using a Casting Simulation of High Pressure Die Casting” published by “International Journal of Precision Engineering and Manufacturing”. 1. Overview: 2. Abstract: To manufacture automotive clutch housing parts in application of high pressure die casting, the following three gating system designs

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