Tag Archives: aluminum alloy

Fig. 1. Integrated fully automatic HPDC cell: (a) furnace, melt feeding and casting extraction; (b) heating, cooling and spraying units; (c) HPDC die and die temperature control systems.

Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings

Redefining HPDC Castability: How Effective Flow Length (EFL) Unlocks Ductility in Extra-Large Structural Components This technical summary is based on the academic paper “Effect of high pressure die casting on the castability, defects and mechanical properties of aluminium alloys in extra-large thin-wall castings” by Zhichao Niu, Guangyu Liu, Tian Li, and Shouxun Ji, published in

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Fig. 6. Pit-tail test result of HPDC MRI 260D tensile bar (as-cast).

Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications

Next-Gen HPDC Magnesium Alloys: A Guide to Higher Strength, Ductility, and Performance This technical summary is based on the academic paper “Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications” by Gerry Gang Wang and J.P. Weiler, published in Journal of Magnesium and Alloys (2023). Keywords Executive Summary The Challenge: Why This

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Fig. 1. Scheme of sampling for chemical, microstructural analysis and testing of mechanical properties (left knuckle)

Comparative Study of Mechanical Properties and Structure of Knuckles Intended for Application in the Running Gear of Automotive

Optimizing Aluminum Casting: A Deep Dive into Mechanical Properties of Automotive Knuckles This technical summary is based on the academic paper “Comparative Study of Mechanical Properties and Structure of Knuckles Intended for Application in the Running Gear of Automotive” by Anna MANEVA, Serguei STANEV, Mihail GEORGUIEV, Lilyana NENOVA, published in International Journal “NDT Days” (2021).

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Fig.1 - Schematics of the casting moulds: (a) Chill sample and (b) PCM sample.

Numerical simulation of the effects of a Phase Change Material (PCM) on solidification path of gravity sand cast Al-Cu alloy

Extending Columnar Growth: How Phase Change Materials Are Revolutionizing Solidification Control in Al-Cu Castings This technical summary is based on the academic paper “Numerical simulation of the effects of a Phase Change Material (PCM) on solidification path of gravity sand cast Al-Cu alloy” by Z. Noohi, B. Niroumand, and G. Timelli, published in La Metallurgia

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Fig.1. Six mega Al castings in Cadillac Celestiq [3].

Ultra-Large Aluminum Castings in Automobiles

The Giga-Casting Challenge: Key Factors for Defect-Free Ultra-Large Aluminum Parts This technical summary is based on the academic paper “Ultra-Large Aluminum Castings in Automobiles” by Qigui Wang, Andy Wang, and Jason Coryell, published in The 75th World Foundry Congress (2024). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals The automotive industry

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Fig 2 Typical microstructure of type A357.0 hypoeutectic alloy.

Friction and Wear of Aluminum-Silicon Alloys

Unlocking Superior Durability: The Science Behind Aluminum-Silicon Alloy Wear Resistance in HPDC This technical summary is based on the academic paper “Friction and Wear of Aluminum-Silicon Alloys” by Barrie S. Shabel, Douglas A. Granger, and William G. Truckner, published in ASM Handbook, Volume 18: Friction, Lubrication, and Wear Technology (1992). Keywords Executive Summary The Challenge:

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Fig. 1 SEED pulping process principle [3]

Effect of T6 Treatment on Microstructures and Mechanical Properties of Semi-Solid A356 Alloy

Unlocking Peak Performance in A356 Alloy: A Deep Dive into T6 Heat Treatment for Semi-Solid Die Casting This technical summary is based on the academic paper “Effect of T6 Treatment on Microstructures and Mechanical Properties of Semi-Solid A356 Alloy” by Jun Zhou, Caihua Wang*, and Larry Wang, published in The 75th World Foundry Congress (2024).

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Figure 2: Hardness Testing Specimen

Mechanical Properties of Al6061- Al2O3 Metal Matrix Composite Using Die Casting Technique

Boosting Al6061 Performance: A Deep Dive into Al2O3 Reinforced Metal Matrix Composites via Die Casting This technical summary is based on the academic paper “Mechanical Properties of Al6061- Al2O3 Metal Matrix Composite Using Die Casting Technique” by Mahendra HM, Prakash GS, Prasad KSK, and Rajanna, published in the Journal of Material Science and Metallurgy (2018).

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Fig. 2. a) First casting die for creating shear and pullout specimen (b) from flat steel sheets and c) second casting die for creating cross-tension specimen (d) from Ushaped steel sheets

Influence of high-pressure die casting parameters on bonding characteristics of aluminium-steel hybrid-castings for automotive lightweight structures

Unlocking 25 MPa Bond Strength in Aluminium-Steel Hybrid Castings: A Deep Dive into HPDC Process Optimization This technical summary is based on the academic paper “Influence of high-pressure die casting parameters on bonding characteristics of aluminium-steel hybrid-castings for automotive lightweight structures” by Florian Mielke, Damian Sulik, and Xiangfan Fang, published in the Journal of Manufacturing

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Fig. 8 Characteristic of cycle step

Aluminum Arc Welding Technology to Improve Quality and Productivity of Electric Vehicles

A Deep Dive into Aluminum Arc Welding: Boosting Quality and Productivity in Electric Vehicles This technical summary is based on the academic paper “Aluminum Arc Welding Technology to Improve Quality and Productivity of Electric Vehicles” by Woohyeon Ju, Taewan Kim, and Yoochan Kim, published in the Journal of Welding and Joining (2022). Keywords Executive Summary

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