Tag Archives: aluminum alloy

Fig. 4 - Porosity identify by a) X-ray on components from the first experimental activity, b) FEM simulations, c) X-ray on components from the final experimental activity (optimization of process parameters)

Redefining Automotive Safety: A 47% Lighter HPDC Aluminum Suspension Cross Beam

This technical summary is based on the academic paper “Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles” by S. Cecchel, D. Ferrario, published in La Metallurgia Italiana (2016). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords

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Fig. 1 e Schematic of the CPC machine and process procedure (a) Structure of the CPC machine (b) Major steps of the CPC process: (i) pressure chamber closed; (ii) furnace and pressure chamber are pressurized; (iii) furnace pressure is further increased slowly; (iv) chamber pressure is quickly released; (v) furnace pressure is released;(vi) chamber and die are opened; and (vii) the cast part is ejected.

A study of an industrial counter pressure casting process for automotive parts

1. Overview: 2. Abstract: Counter pressure casting (CPC) is emerging in the automotive manufacturing industry as an alternative to low-pressure die casting (LPDC) due to its reported superior capabilities in aluminum parts production. This study presents the first comprehensive investigation of how CPC’s characteristic feature (applied chamber pressure) influences the fluid flow and heat transport

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Fig. 1. Tensile properties of the four alloys made from cylindrical tensile test bars examined in as-cast, T4 and T6 tempers. (a), ADC3, (b), ADC10#1, (c) ADC10#2, (d) ADC12.

Unlocking Hidden Strength: How Novel Heat Treatments Transform HPDC Aluminum Alloys

This technical summary is based on the academic paper “The Effect of Heat Treatment on Tensile, Fatigue and Fracture Resistance of ADC3, ADC10, and ADC12 Alloys” published by Roger N. Lumley, David Viano, John R. Griffiths, and Cameron J. Davidson in the Proceedings of the 12th International Conference on Aluminium Alloys (2010). It was analyzed

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Fig. 1. Geometry of the diecasting where the investigated impact bar is indicated by the arrow.

The Tipping Point: Finding the Chromium Sweet Spot for AlSi9Cu3(Fe) Alloy Toughness

This technical summary is based on the academic paper “The Influence of Cr content on the Fe-rich phase Formation and Impact toughness of a Die-cast AlSi9Cu3(Fe) alloy” published by G. Timelli, S. Ferraro, A. Fabrizi, S. Capuzzi, F. Bonollo, L. Capra, and G.F. Capra in the proceedings of the World Foundry Congress (2014). It was

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Figure 1 – BMW X5 Shock tower cast by Albany Chicago in Aural-2 alloy.

Unlocking Performance: A Deep Dive into Modern Structural Die Casting Alloys

This technical review is based on the academic paper “Aluminum Alloys for Structural Die Casting” by Martin Hartlieb, published in Die Casting Engineer (May 2013). CASTMAN’s technical experts analyzed and summarized this with the help of AI. 1. Overview 2. Abstract The demand for large, complex, and high-performance structural die castings for applications in the

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Figure 1.1: Gravity die mold [3].

Boosting Casting Quality: Why Vertical Gravity Die Casting Outperforms Horizontal Arrangements

This technical summary is based on the academic paper “Analysis of Mechanical Properties and Microstructure of Multiple Die Cavity Products Produced in Vertical and Horizontal Arrangement by Gravity Die Casting” by Ong Chin Yee, published by UTHM, Batu Pahat (2012). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of

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Fig. 4 – Optical micrographs of copper-coated basalt fiber reinforced composites. (a) 2.5 wt%, (b) 5 wt%, (c) 7.5 wt% and (d) 10 wt% fiber reinforcements.

Unlocking Superior Strength: How Copper-Coated Basalt Fibers Elevate Aluminum Metal Matrix Composites

This technical summary is based on the academic paper “Development And Characterization Of Copper-Coated Basalt Fiber Reinforced Aluminium Alloy Composites” published by S. Ezhil Vannan and S. Paul Vizhian in the International Journal of Engineering Research & Technology (IJERT) (2013). It was analyzed and summarized for HPDC experts by CASTMAN with the support of AI.

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Fig. 1. Schematic of Continuous Rod Casting Machine

4 Key Levers for Casting Process Optimization: Lessons for HPDC from a Copper Alloy Study

This technical summary is based on the academic paper “Effect of water flow rate, casting speed, alloying elements and pull distance on tensile strength, elongation percentage and microstructure of continuous cast copper alloys” published by Bagherian, E-R., Fan, Y., Cooper, M., Frame, B., & Abdolvand, A. in Metallurgical Research and Technology (2016). It was analyzed

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Figure 3: Residual Plots for Yield Strength of a FSW Joint in ANOVA

Maximizing Friction Stir Welding (FSW) Strength: A Statistical Optimization for Joining Dissimilar Aluminum Alloys

This technical brief is based on the academic paper “A STATISTICAL ANALYSIS OF JOINT STRENGTH OF DISSIMILAR ALUMINIUM ALLOYS FORMED BY FRICTION STIR WELDING USING TAGUCHI DESIGN APPROACH, ANOVA FOR THE OPTIMIZATION OF PROCESS PARAMETERS” by Mohammed Yunus & Mohammad S. Alsoufi, published in [IMPACT: International Journal of Research in Engineering & Technology (IMPACT: IJRET)]

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A REVIEW STUDY IN ENHANCING THE OPTIMISATION PROCESS FOR AA6351 ALLOY USING FSW TECHNIQUES - LITERATURE SURVEY

A REVIEW STUDY IN ENHANCING THE OPTIMISATION PROCESS FOR AA6351 ALLOY USING FSW TECHNIQUES – LITERATURE SURVEY

This introduction paper is based on the paper “A REVIEW STUDY IN ENHANCING THE OPTIMISATION PROCESS FOR AA6351 ALLOY USING FSW TECHNIQUES – LITERATURE SURVEY” published by “MATERIAL SCIENCE AND TECHNOLOGY”. 1. Overview: 2. Abstract: Friction stir welding is the solid type welding which uses best tool that is used to join two workpieces without

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