Category Archives: Technical Data-E

Fig. 2: RFID cast part with integrated RFID transponder (left) and design of a glass transponder [7] (right)

In-Process Embedding of Piezo Sensors and RFID Transponders into Cast Parts for Autonomous Manufacturing Logistics

Smart Castings in a Single Step: A Breakthrough in In-Process Embedding for HPDC This technical summary is based on the academic paper “In-Process Embedding of Piezo Sensors and RFID Transponders into Cast Parts for Autonomous Manufacturing Logistics” by Dipl.-Wi.-Ing. Christoph Pille, published in Smart Systems Integration (2010). It has been analyzed and summarized for technical

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Fig. 3 Geometry of the component for validation and schematic representation of forces and boundary conditions of the test rig

Fatigue assessment of hot-chamber zinc die-casting components in relation to the casting process and casting process simulation

This introduction paper is based on the paper “Fatigue assessment of hot-chamber zinc die-casting components in relation to the casting process and casting process simulation” published by “Fraunhofer Verlag”. 1. Overview: 2. Abstract: Zinc die-casting alloys are used in many industries for static or low-cycle applications due to their high strength and surface quality. The

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Research on Aluminum Alloy Materials and Application Technology for Automotive Lightweighting

Research on Aluminum Alloy Materials and Application Technology for Automotive Lightweighting

Unlocking Automotive Lightweighting: A Deep Dive into Aluminum Alloy Applications and Technology This technical summary is based on the academic paper “Research on Aluminum Alloy Materials and Application Technology for Automotive Lightweighting” by Jianru Chen, published in Academic Journal of Materials & Chemistry (2023). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC

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Fig. 1. Total casting surface, mag. 3x

Influence of Al5FeSi Phases on the Cracking of Castings at Al-Si Alloys

Cracking the Code: How Iron Contamination Creates Catastrophic Failure in Al-Si Alloy Castings This technical summary is based on the academic paper “Influence of Al5FeSi Phases on the Cracking of Castings at Al-Si Alloys” by I. Hren, J. Svobodova, and Š. Michna, published in ARCHIVES of FOUNDRY ENGINEERING (2018). It has been analyzed and summarized

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Figure 5. Cause-effect Diagram Flowline Defect

IMPLEMENTATION SIX SIGMA AND DATA MINING TO IMPROVE DIE CASTING PRODUCTION PROCESS AT PT. AB

Boosting Die Casting Quality: A Six Sigma and Data Mining Approach to Defect Reduction This technical summary is based on the academic paper “IMPLEMENTATION SIX SIGMA AND DATA MINING TO IMPROVE DIE CASTING PRODUCTION PROCESS AT PT. AB” by Rina Fltriana, Johnson Saragih, and Sitta Sarasaty, published in the Proceeding 7th International Seminar on Industrial

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Fig.1 – (a) The rotating furnace-sonication system; (b) Impeller with nitrogen degassing, (c) Shock tower

An investigation on effect of rotary degassing-ultrasonic method on high pressure die casting products

Ultrasonic Melt Treatment: A Breakthrough in Porosity and Inclusion Reduction for HPDC This technical summary is based on the academic paper “An investigation on effect of rotary degassing-ultrasonic method on high pressure die casting products” by R. Haghayeghi, published in La Metallurgia Italiana (March 2022). It has been analyzed and summarized for technical experts by

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Fig. 1 Summary of elongation-tension variation of the copper based material a) for forged and laminated states, b) laminated and c) forged with different heat treatments applied like recovered or wat

Unlocking Superior Vibration Damping: How Stress Enhances the Performance of CuZnAl Shape Memory Alloys

This technical summary is based on the academic paper “Effect of stress on damping capacity of a shape memory alloy CuZnAl” published by N. CIMPOEȘU, S. STANCIU, M. MAYER, I. IONIȚĂ, R. HANU CIMPOEȘU in the Journal of Optoelectronics and Advanced Materials (2010). It was analyzed and summarized for HPDC experts by CASTMAN experts with

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Figure 2. External aspect of some nozzles removed from the high-pressure die-casting equipment after severe damage: (a) exhibiting a hole; (b) or even being broken

Improving the Design of Nozzles Used in Zamak High-Pressure Die-Casting Process

Solving Premature Nozzle Failure: A Breakthrough in Zamak HPDC Nozzle Design for the Automotive Industry This technical summary is based on the academic paper “Improving the Design of Nozzles Used in Zamak High-Pressure Die-Casting Process” by V. F. C. Sousa, F. J. G. Silva, et al., published in FME Transactions (2021). It has been analyzed

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Fig. 1. Comparison of copper weld seam surfaces for same energy per unit length with (a) typical failures during static beam guidance; (b) unsuitable oscillation parameters; (c) adapted oscillation parameters

Enhanced process understanding for laser welding of copper and aluminum alloys with dynamic beam oscillation

Unlocking Flawless Welds: How Dynamic Beam Oscillation Transforms Laser Welding for Die Casting This technical summary is based on the academic paper “Enhanced process understanding for laser welding of copper and aluminum alloys with dynamic beam oscillation” by Stephan Börner et al., published in Lasers in Manufacturing Conference 2023. It has been analyzed and summarized

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Fig. 1 Graphic representation of the CTE

Hybrid forecasting modelling of cost and time entities for planning and optimizing projects in the die-cast aluminium industry

Unlock 85%+ Accuracy in Die Casting Project Forecasting: A New Hybrid Model This technical summary is based on the academic paper “Hybrid forecasting modelling of cost and time entities for planning and optimizing projects in the die-cast aluminium industry” by Muñoz-Ibañez, C., Chairez, I., Jimenez-Martinez, M., Molina, A., and Alfaro-Ponce, M., published in Advances in

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