Category Archives: automotive-E

Figure 1: High Pressure Die Casting Die

Review Paper on design of Single Cavity Pressure Die Casting Die Using CAD Tool & Its Manufacturing by HPDC Technology

A Comprehensive Guide to Optimizing Your HPDC Die Design and Manufacturing Workflow This technical brief is based on the academic paper “Review Paper on design of Single Cavity Pressure Die Casting Die Using CAD Tool & Its Manufacturing by HPDC Technology” by Rakesh Bandane and Vaibhav Bankar, published in the Journal Publication of International Research

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Fig. 3: Simulation on solidification behaviour of AM60 step casting: (a) 20%, (b) 40%, (c) 60%, and (d) 80% solidified

Section thickness-dependent tensile properties of squeeze cast magnesium alloy AM60

How Section Thickness Dictates Mechanical Strength in Squeeze Cast AM60 This technical brief is based on the academic paper “Section thickness-dependent tensile properties of squeeze cast magnesium alloy AM60” by Xuezhi Zhang, Meng Wang, Zhizhong Sun, and Henry Hu, published in CHINA FOUNDRY (2012). It is summarized and analyzed for HPDC professionals by the experts

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Fig. 1. Filling of differential cover with the molten metal coloured by speed with blue being slow and red being fast. The casting is shown in top view on the left and bottom view on the right. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)

Short shots and industrial case studies-Understanding fluid flow and solidification in high pressure die casting

Beyond the Simulation: What ‘Short Shots’ Reveal About Real-World HPDC Defects and Model Validation This technical brief is based on the academic paper “Short shots and industrial case studies: Understanding fluid flow and solidification in high pressure die casting” by Paul W. Cleary, Joseph Ha, Mahesh Prakash, and Thang Nguyen, published in Applied Mathematical Modelling

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Fig. 4 Morphology of three kinds of WSSCs: ( a) fracture of KCl WSSC; ( b) fracture of KNO3 WSSC; ( c) fracture of binary composite WSSC; ( d) solidified structure of KCl WSSC; ( e) solidified structure of KNO3 WSSC; ( f) solidified structure of binary composite WSSC

Unlocking Complex Designs: A Breakthrough in High-Strength Water-Soluble Salt Cores for Zinc Die Casting

This technical brief is based on the academic paper “Preparation and properties of a binary composite water-soluble salt core for zinc alloy by die casting” by TU Suo, FAN Zi-tian, LIU Fu-chu, and GONG Xiao-long, published in the Chinese Journal of Engineering (2017). It is summarized and analyzed for HPDC professionals by the experts at

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Electric powertrain components that require temperature control. The components with a red background are particularly suitable for direct cooling.

A Breakthrough in E-Mobility: Integrating Complex Cooling Channels Directly into Die-Cast Housings

This technical summary is based on the academic paper “Leakage-free cooling channels for Die-cast housing components” published by Dirk Lehmhus, Christoph Pille, Dustin Borheck, et al. in Giesserei (2018). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords Executive Summary

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Figure 2: The cast part (end head of motor) and the die.

Stop Guessing: How to Precisely Model and Optimize HPDC Venting with CFD

This technical summary is based on the academic paper “Characterizing Flow Losses Occurring in Air Vents and Ejector Pins in High Pressure Die Castings” published by M.C. Carter, S. Palit, and M. Littler in NADCA (2010). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as

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Figure 1.1: Schematic of an open-close die [5]

From Theory to Production: A New Framework for Predicting and Eliminating Die Casting Defects

This technical brief is based on the academic paper “PREDICTING PARTING PLANE SEPARATION AND TIE BAR LOADS IN DIE CASTING USING COMPUTER MODELING AND DIMENSIONAL ANALYSIS” by Karthik S Murugesan, M.S., published in The Ohio State University (2008). It is summarized and analyzed for HPDC professionals by the experts at CASTMAN. Keywords Executive Summary The

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Figure 1.3 Remote Heat Exchanger for cooling laptop microprocessors.

Beyond Heat Sinks: A Deep Dive into Advanced Loop Cooling for High-Powered Electronics

This technical summary is based on the academic paper “Thermal Control of High-Powered Desktop and Laptop Microprocessors Using Two-Phase and Single-Phase Loop Cooling Systems” published by Randeep Singh in RMIT University (March 2006). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and

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Fig. 4: Shrinkage [3]

Solving the Top 3 Defects in Aluminum Die Casting: A Research-Backed Guide

This technical summary is based on the academic paper “Various Type of Defects on Pressure Die Casting for Aluminium Alloys” published by Jay M. Patel, Yagnang R. Pandya, Devang Sharma, and Ravi C. Patel in the International Journal for Scientific Research & Development (2017). It was analyzed and summarized for HPDC experts by CASTMAN experts

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Fig. 5. The scheme of the new Rheo-casting method (NRC-p) a) alloy elaboration, b) alimentation of the mould with alloy and the mechanical agitation through vibrations; c) forming in presence of the vibrations; d) finite part

Streamlining Semisolid Metal Processing: A New Rheo-Casting Method for Enhanced Efficiency

This technical summary is based on the academic paper “ASPECTS CONCERNING THE PROCESSING METHODS OF METALLIC ALLOYS IN THE SEMISOLID STATE” published by CIOATĂ Vasile George in ANNALS OF THE FACULTY OF ENGINEERING HUNEDOARA (2005, Tome III, Fascicole 3). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM

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