Category Archives: Aluminium-E

Figure 5: Comparison of real cast part and simulation results regarding cold shuts [2]

Correlation between process parameters and quality characteristics in aluminum high pressure die casting

This introductory paper is the research content of the paper [“Correlation between process parameters and quality characteristics in aluminum high pressure die casting”] published by [NADCA]. 1. Overview: 2. Abstract Aluminum high pressure die casting is one of the most productive manufacturing processes. The complexity of the parts rises and the quality requirements are increasing.

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Fig. 3 - Dies and prototypes

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

This introductory paper is the research content of the paper “Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles” published by La Metallurgia Italiana. 1. Overview: 2. Abstract The purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, in particular

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Fig. 3. Position of the thermographic camera and the die-casting machine

Temperature field and failure analysis of die-casting die

This introductory paper is the research content of the paper “Temperature field and failure analysis of die-casting die” published by International Scientific Journal. 1. Overview: 2. Abstract Dies for aluminium alloys die-casting fail because of a great number of a different and simultaneously operating factors. Some of them may be controlled to some extent by

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Aluminum Alloys for Structural Die Casting

Aluminum Alloys for Structural Die Casting

This introductory paper is the research content of the paper “Aluminum Alloys for Structural Die Casting” published by DIE CASTING ENGINEER. 1. Overview: 2. Abstract The number of projects and applications for structural die casting using special alloys and sophisticated process technologies is increasing exponentially. These structural die castings are often large, thin-walled (Figure 1),

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Fig. 1. Structure of die-casting motor

Design of Automated Production Line and Optimization of Production Scheduling for Die Casting of New Energy Vehicle Motor Shell

This introductory paper is the research content of the paper “Design of Automated Production Line and Optimization of Production Scheduling for Die Casting of New Energy Vehicle Motor Shell” published by Journal of Computers. 1. Overview: 2. Abstract For the production of drive motors for new energy vehicles, this article focuses on the die-casting island

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Figure 1: Research idea framework for this study. This paper is divided into 3 main parts. In the first part, the size and spatial

Local stress/strain field analysis of die-casting Al alloys via 3D model simulation with realistic defect distribution and RVE modelling

This introductory paper is the research content of the paper “Local stress/strain field analysis of die-casting Al alloys via 3D model simulation with realistic defect distribution and RVE modelling” published by [Publisher is not included in the paper]. 1. Overview: 2. Abstract The deformation and fracture behavior of die-casting aluminium (Al) alloys is very complex.

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Figure 2. Classification of aluminium forming processes used in Audi Q8 BIW structure; adapted from Ref 30.

A NOVEL ALUMINIUM ALLOYS DESIGN STRATEGY FOR LOW USAGE OF CRITICAL RAW MATERIALS AND HIGH CASTING PROCESSIBILITY FOR AUTOMOTIVE APPLICATIONS

This introductory paper is the research content of the paper “A NOVEL ALUMINIUM ALLOYS DESIGN STRATEGY FOR LOW USAGE OF CRITICAL RAW MATERIALS AND HIGH CASTING PROCESSIBILITY FOR AUTOMOTIVE APPLICATIONS” published by International Journal of Metalcasting. 1. Overview: 2. Abstract The fifth critical raw materials (CRMs) list published by the European Commission (EC) in 2023

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Fig. 1. (a) Cu-die used for casting plates and (b) set-up for the casting process with Cu-die, vacuum pump, manometer and needle valve for controlling the applied vacuum.

Increasing the conductivity of aluminium high-pressure die casting alloy AlSi9Cu3Fe (226D) by Sr modification of eutectic and intermetallic phases

This introductory paper is the research content of the paper “Increasing the conductivity of aluminium high-pressure die casting alloy AlSi9Cu3Fe (226D) by Sr modification of eutectic and intermetallic phases” published by Elsevier. 1. Overview: 2. Abstract High-pressure die casting alloys are currently optimized to have an excellent castability and to fulfil the mechanical properties of

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Fig 7: Simulated results for 100S rotor for filling time

Thermal Factor of Aluminium High pressure Die Casting Container (Mould) to achieve Six Sigma Quality of Castings

This introductory paper is the research content of the paper “Thermal Factor of Aluminium High pressure Die Casting Container (Mould) to achieve Six Sigma Quality of Castings” published by IJERT. 1. Overview: 2. Abstract This paper deals with the analysis of the temperature factors of aluminium high pressure die casting Container (mould). It also describes

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Figure 4. SF6 Dilution and Destruction: Machine BFigure 4. SF6 Dilution and Destruction: Machine B

MEASURED SF₆ EMISSIONS FROM MAGNESIUM DIE CASTING OPERATIONS

This introductory paper is the research content of the paper “MEASURED SF₆ EMISSIONS FROM MAGNESIUM DIE CASTING OPERATIONS” published by TMS(The Minerals, Metals & Materials Society). 1. Overview: 2. Abstract Industrial molten magnesium processes primarily utilize sulfur hexafluoride (SF₆) as a cover gas to inhibit surface oxidation, which can result in fires if not controlled.

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