Technical Resource For Aluminum Die Casting

Figure 5. Six LED Arrayconfiguration and temperature profile.

Thermal study on novel spokes fin for high power LED

This paper summary is based on the article Thermal study on novel spokes fin for high power LED presented at ...
Fig.1 The growth trend of magnesium alloy in China’s automobile industry

Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology

1. Overview: Title: Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology Authors: Defang LIU, Jie TAO ...
Figure 2. Look-up-tables for basic motor characteristics.

Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles

This paper summary is based on the article Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles presented ...
Figure 1. a) Photograph of the as-solidified top surface of a sample of AM-HP2 cast in air and b) an optical photomicrograph near the ‘free’ surface of a section through the diameter of the casting shown in (a) and showing a very limited extent of oxidation.

AM-HP2: A New Magnesium High Pressure Diecasting Alloy for Automotive Powertrain Applications

This document summarizes the research paper "AM-HP2: A New Magnesium High Pressure Diecasting Alloy for Automotive Powertrain Applications" by Mark ...
Fig. 3 SCHEMATIC OF RUNNER SYSTEM FOR HOT CHAMBER DIACASTING MACHINE

Computer aided design of Gating systems for die casting dies

This paper summary is based on the article "Computer aided design of Gating systems for die casting dies" presented at ...
Fig. 1. Structure and dimension of (a) microchannel heat sink and (b) micro-pin-fin heat sink

Comparison of Micro-Pin-Fin and Microchannel Heat Sinks Considering Thermal-Hydraulic Performance and Manufacturability

This paper summary is based on the article Comparison of Micro-Pin-Fin and Microchannel Heat Sinks Considering Thermal-Hydraulic Performance and Manufacturability ...
Fig.1. Illustrations of heat sink samples according to the manufacturing method.

AN OVERVIEW OF HEAT SINK TECHNOLOGY

This paper summary is based on the article "An Overview of Heat Sink Technology" presented at the IJME 1. Overview: ...
Figure 3 A 3D schematic of the computational domain

An Experimental and Computational Study on the Thermal Performance of Phase Change

This paper summary is based on the article An Experimental and Computational Study on the Thermal Performance of Phase Change ...
Advanced Thermal Management for High-Power ICs-Optimizing Heatsink and Airflow Design

Advanced Thermal Management for High-Power ICs: Optimizing Heatsink and Airflow Design

This paper summary is based on the article Advanced Thermal Management for High-Power ICs: Optimizing Heatsink and Airflow Design presented ...
Fig. 3. Temperature capability of various material classes (courtesy NASA Lewis)

Advanced metals for aerospace and automotive use

This paper summary is based on the article Advanced metals for aerospace and automotive use presented at the Materials Science ...
Fig. 2. Flowchart for cast design.

A Study on Development of a Die Design System for Diecasting

This paper summary is based on the article "A Study on Development of a Die Design System for Diecasting" presented ...
Fig. 1. Moving cavity block

A runner-optimization design study of a die-casting die

This paper summary is based on the article A runner-optimization design study of a die-casting die presented at the Journal ...
Fig. 4. Rounded corners and reinforcement ribs on the lower part (left) and the upper part (right).

RESEARCH ON THE DESIGN FOR PROTECTING THE ARDUINO-MEGA MICROCONTROLLER USED AT AQUATIC EXPLORATION

This paper summary is based on the article RESEARCH ON THE DESIGN FOR PROTECTING THE ARDUINO-MEGA MICROCONTROLLER USED AT AQUATIC ...
Figure 11. Backward-curved fan manufactured by sand casting with top-down gating system: (a) front; (b) back.

Casting Simulation-Based Design for Manufacturing Backward-Curved Fan with High Shape

This paper summary is based on the article Casting Simulation-Based Design for Manufacturing Backward-Curved Fan with High Shape Difficulty presented ...
Figure 7. Water testing results for Fr unmatched (left) vs. Fr matched (right) (a) 0.5 s after pullingplug, (b) 0.74 s (c) 1 s, (d) 1.24 s.

A Novel Approach to Visualize Liquid Aluminum Flow to Advance Casting Science

This paper summary is based on the article "A Novel Approach to Visualize Liquid Aluminum Flow to Advance Casting Science" ...
Figure 1 Gating system nomenclature [Casting Plant & Technology]

Computer Aided Design Library of Gating System for Die Casting

This paper summary is based on the article "Computer Aided Design Library of Gating System for a Die Casting" presented ...
Fig. 2 Clinching press of the company Eckold (down) and the company TOX (up); the used clinching tool system of the company BTM (down) and the company TOX (up)

Clinching of inductively heated aluminum die casting

This paper summary is based on the article "Clinching of inductively heated aluminum die casting" presented at the "Production Engineering" ...
Fig. 5. Experimental setup for inductive heating.

Clinching of Heated Aluminum Die Casting

This paper summary is based on the article "Clinching of Heated Aluminum Die Casting" presented at the "WGP 2021, LNPE, ...
Fig 3.1 Gas porosity

Causes of Casting Defects with Remedies

This paper summary is based on the article "Causes of Casting Defects with Remedies" presented at the "International Journal of ...
Figure1. Sludge factor versus temperature [14, 16].

Casting Characteristics of Aluminum Die Casting Alloys

This paper summary is based on the article "Casting Characteristics of Aluminum Die Casting Alloys" presented at the "US Department ...
Figure 3: Composite Mg/Al cylinder crankcase

BMW’s Magnesium-Aluminium Composite Crankcase, State-of-the-Art Light Metal Casting and Manufacturing

This paper summary is based on the article BMW's Magnesium-Aluminium Composite Crankcase, State-of-the-Art Light Metal Casting and Manufacturing presented at ...
Figure 1. A solid model representation of a part showing features critical to die-casting.

AUTOMATED MANUFACTURABILTY ANALYSIS FOR INJECTION-MOLDED AND DIE-CAST PARTS

This summary provides a overview of the research paper focusing on "automated manufacturability analysis for injection-molded and die-cast parts". 1 ...
FIGURE 1: SCHEMATIC OF A DIE CASTING DIE [1]

An Automated System for Design for Manufacturability Analysis for Die-Casting

This paper summary is based on the article "An Automated System for Design for Manufacturability Analysis for Die-Casting" presented at ...
Fig 16.- Case A and B, demoldable parts by means of upper and lower cavities.

A New Hybrid Method for Demoldability Analysis of Discrete Geometries in Die Casting

This paper summary is based on the article "A new hybrid method for demoldability analysis of discrete geometries" presented in ...
Fig. 3.1 Removal of a die casting with side cores

A Hybrid Design Support System for Die Casting Scheme

Paper Summary:This paper summary is based on the thesis "A Hybrid Design Support System for Die Casting Scheme" presented at ...
Fig. 1 Illustration of important terms used in the gating-system

A computer-aided system for multi-gate gating-system design for die-casting dies

This paper summary is based on the article A computer-aided system for multi-gate gating-system design for die-casting dies presented at ...
Fig. 1. Handle for X-Ray machine made out of V Process.

Studies on performance and process improvement of implementing novel vacuum process for new age castings

This paper summary is based on the article Studies on performance and process improvement of implementing novel vacuum process for ...
Fig. 2. Steps after part solidification for molding external undercuts using slider

Geometrical algorithms for automated design of side actions in injection moulding of complex parts

This paper summary is based on the article Geometrical algorithms for automated design of side actions in injection moulding of ...
Figure 7. (a) Graphical illustration of a cold-chamber die casting machine. (b) Casting cycle for cold-chamber die casting [14].

Al Alloys and Casting Processes for BEV Induction Motors

Paper Summary:This paper summary is based on the article Al Alloys and Casting Processes for Induction Motor Applications in Battery-Powered ...
Fig. 1: Geometry of Ladder frame part used for simulation

Numerical determination of process parameters for fabrication of automotive component

This paper summary is based on the article Numerical determination of process parameters for fabrication of automotive component presented at ...
Figure 4: Plastic deformation of salt samples

DEVELOPMENT OF FOUNDRY CORES BASED ON INORGANIC SALTS

This paper summary is based on the article DEVELOPMENT OF FOUNDRY CORES BASED ON INORGANIC SALTS presented at the Materials ...
Figure 1: Bending strength of the composite salt cores prepared with the WARM-BOX method

DEVELOPMENT OF COMPOSITE SALT CORES FOR FOUNDRY APPLICATIONS

This paper summary is based on the article Development of Composite Salt Cores for Foundry Applications presented at the Materials ...
Fig. 1 Components of a air-conditioning compressor

Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting

This paper summary is based on the article Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die ...
FIGURE 1 Target components in a vehicle transmission which were chosen at Voit for defined manufacturing technologies (stamping and/or bending technology) (© Voit Automotive)

Cooperation of Development and Manufacturing for Up-to-date Transmission Parts

This paper summary is based on the article Cooperation of Development and Manufacturing for Up-to-date Transmission Parts presented at the ...
Fig. 2. Permanent mould casting machine for casting single pistons [8]

Casting of Combustion Engine Pistons Before and Now on the Example of FM Gorzyce

This blog post summarizes the research paper "[Casting of Combustion Engine Pistons Before and Now on the Example of FM ...
Fig.12 Effect of particle size on bending strength of potassium chloride with mullite cores.

Castability and Strength of Potassium Chloride-Ceramic Composite Salt Cores

This paper summary is based on the article セラミックスを複合した塩化カリウム中子の溶融成形性と強度 (Castability and Strength of Potassium Chloride-Ceramic Composite Salt Cores) presented at ...
Fig. 1 Liquidus surface and eutectic line of Na⁺-K⁺-Cl⁻-CO₃²⁻ system calculated with Thermo-Calc¹⁵).

Bending Strength of Salt Core Comprised of KCl-NaCl-Na₂CO₃-K₂CO₃ Systems

This paper summary is based on the article Bending Strength of Salt Core Comprised of KCl-NaCl-Na2CO3-K2CO3 Systems presented at the ...
Figure 2. (a) 3D rod design; and (b) detail of the placement and example of an aluminium foam core

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

This paper summary is based on the article Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting presented ...
Fig. 3. Shattered surface of crushed rock salts (samples Nos 1, 2) and EDX analysis of chemical composition

Advances in Technology of Soluble Cores for Die Castings

This paper summary is based on the article Advances in Technology of Soluble Cores for Die Castings presented at the ...
Fig. 14. An open-ended integrally-stiffened prepreg panel (a) NT Core in position and (b) after NT Core removal, showing blind hole.

A Water-Soluble Core Material for Manufacturing Hollow Composite Sections

This paper summary is based on the article A water-soluble core material for manufacturing hollow composite sections presented in Composite ...
Figure 3.17: AM cylinder heads post support removal, pre-machining

Feasibility of Metal Additive Manufacturing for Internal Combustion Engines

This paper summary is based on the thesis "Feasibility of Metal Additive Manufacturing for Internal Combustion Engines" by Jamee Gray, ...
Fig. 2. Description of the mould structures with the mould inserts docked

Improvement and Validation of Zamak Die Casting Moulds

This paper summary is based on the article Improvement and validation of Zamak die casting moulds presented at the Procedia ...
Fig. 3 The gating system of a die casting die

Development of a Semi-Automated Die Casting Die Design System

This paper summary is based on the article "Development of a semi-automated die casting die design system" presented at the ...
Figure 1. 3D model of the heating unit.

Quality Improvement of Welded Joints of Die-Cast Al Alloys Using Oscillation and Current Modulation of the Electron Beam

This paper summary is based on the article "The quality improvement of welded joints of die-cast Al alloys using oscillation ...
Figure 1. Structure of the vacuum die-cast equipment

Study on Microstructures and Properties of Al. Alloy Vacuum Die-Cast Parts

This paper summary is based on the article "Study on Microstructures and Properties of the Al. Alloy Vacuum Die-Cast Parts ...
Figure 1. Sampling region on the plate manufactured by HPDC.

Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting

This paper summary is based on the article "Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting" presented ...
Figure 8. Developed Al-6Zn-2Mg-1.5Cu alloy propeller

Development of Low-Pressure Die-Cast Al-Zn-Mg-Cu Alloy Propellers Part II: Simulations for Process Optimization

1. Overview: Title: Development of Low-Pressure Die-Cast Al-Zn-Mg-Cu Alloy Propellers Part II: Simulations for Process OptimizationAuthor: Min-Seok Kim and Soonho ...
Fig. 4. Integrated magnesium door cast inner developed as part of a DOEsponsored project led by GM, right, and equivalent steel stamped door inner, left [10] (Copyright 2015 by IMA. Used with permission).

A review of magnesium die-castings for closure applications

1. Overview: Title: A review of magnesium die-castings for closure applications Author: J.P. Weiler Year of Publication: 2019 Journal/Conference: Journal ...
Figure 11. Micrographs of fractured (a) α-Al15(Fe,Mn,Cr)3Si2 particle and (b) β-Al5FeSi platelet after wear testing.

Designing Wear-Resistant Diecast AlSi9Cu3(Fe) Alloys for High-Temperature Components

This paper summary is based on the article [Design of Wear-Resistant Diecast AlSi9Cu3(Fe) Alloys for High-Temperature Components] published in the ...
Figure 1. Geometrical model of the variable thickness plate casting with sprue and top riser. Node numbers are marked

Simulation of variable thickness aluminum alloy plate casting

1. Overview: Title: Simulation of variable thickness aluminum alloy plate casting Author: G. S. Reddy, and Md. Hafeez Publication Year: ...
Fig. 1 Pictures of one of the better castings a and c die temperature 250 °C and injection velocity 2.0 m/s, and worst castings b and d die temperature 180 °C and injection velocity 1.3 m/s for AS31

Mechanical Properties and Deformation Behaviour of High-Pressure Die-Cast Magnesium-Aluminium Based Alloys

1. Overview: Title: Mechanical Properties and Deformation Behaviour of High-Pressure Die-Cast Magnesium-Aluminium Based Alloys Author: Hua Qian Ang (Vivian) Publication ...
Fig. 2. Improved part design

Magnesium Alloys and Applications in Automotive Industry

1. Overview: Title: Magnesium alloys and applications in automotive industry Author: Nima Khademian, Yaser Peimaei Publication Year: August 2021 Publishing ...
Figure 9 A part of Al die cast product where internal soundness was improved by the application of DHA-THERMO core pins

High Thermal Conductivity Steel and its Application to Die Casting Tools

This paper summary is based on the article "High Thermal Conductivity Steel and its Application to Die Casting Tools" presented ...
Fig.6 Fluid field simulation result

Fatigue behavior of magnesium alloy and application in auto steering wheel frame

This blog post summarizes the research paper titled "Fatigue behavior of magnesium alloy and application in auto steering wheel frame," ...
Fig. 1. The components of intermetallic phases examined using XRD and TEM in the Mg4LaxAl (x ¼ 08, wt.%) alloys fabricated by gravity die casting. The purple dotted lines correspond to the critical Al/La ratio for the formation of certain simplex intermetallic phase, and the dotted gray area corresponds to the Al/La range where only Mg12La phase forms. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

Developing a die casting magnesium alloy with excellent mechanical performance by controlling intermetallic phase

1. Overview: Title: Developing a die casting magnesium alloy with excellent mechanical performance by controlling intermetallic phase Authors: Fanzhi Meng, ...
Figure 1. Schematic illustration of the rheodiecasting (RDC) process.

Development of the Rheo-Diecasting Process for Mg-Alloys

This paper summary is based on the research article "Development of the Rheo-Diecasting Process for Mg-Alloys" by Z. Fan, S ...
Fig. 1. Mg alloy in the development of automotive parts of the historical process.

Development and application of magnesium alloy parts for automotive OEMs: A review

1. Overview: Title: Development and application of magnesium alloy parts for automotive OEMs: A review Authors: Bo Liu, Jian Yang, ...
Fig. 1. 2017 Chrysler Pacifica showing the liftgate assembly highlighted by a magnesium die-cast inner [4] (Copyright 2018 by FCA. Used with permission. Chrysler is a registered trademark of FCA US LLC).

Exploring the Concept of Castability in Magnesium Die-Casting Alloys

This article provides a comprehensive overview of the research paper "Exploring the concept of castability in magnesium die-casting alloys" published ...
Fig. 2 Subframe shape (top view)

Front Aluminum Subframe of High Level Vacuum Die-casting

This page summarizes the research paper "Front Aluminum Subframe of High Level Vacuum Die-casting," published in Transactions of KSAE, Vol ...
Fig. 6. Micro-morphologies of die cast AZ91D specimens after immersion in 5 wt

Effect of Aging on Yield Stress and Corrosion Resistance of Die Cast Magnesium Alloy

This page summarizes the research paper "Effect of Aging on Yield Stress and Corrosion Resistance of Die Cast Magnesium Alloy" ...
Figure 8 Appearance of fastened AE44 plates pretreated with fluorozirconate and a metallic-looking epoxy-based powder coat.

Corrosion Protection of Joining Areas in Magnesium Die-Cast and Sheet Products

This page summarizes the research paper titled "Corrosion Protection of Joining Areas in Magnesium Die-Cast and Sheet Products." This detailed ...
Fig. 1. Fog lights attached to the vehicle

Thermal Flow Analysis for Development of LED Fog Lamp for Vehicle

1. Overview: Title: Thermal Flow Analysis for Development of LED Fog Lamp for Vehicle (English) / 차량 LED 안개등 개발을 ...
Fig. 1 Domain discretization and two different joint elements

Multi-component topology optimization for die casting (MTO-D)

This page summarizes the research paper "Multi-component topology optimization for die casting (MTO-D)" published in Structural and Multidisciplinary Optimization in ...
Figure 8. Schematic diagram of cooling system in LED headlamp.

Application Specific LED Packaging for Automotive Forward-lighting Application and Design of Whole Lamp Module

1. Overview: Title: Application Specific LED Packaging for Automotive Forward-lighting Application and Design of Whole Lamp Module Authors: Fei Chen, ...
Figure 4: Runner System Example (with Die Cavities, NADCA [29])

Visualization for Runner System Design in Die Casting

This page summarizes the Master's Thesis titled "Visualization for Runner System Design in Die Casting" by Zhaohui Ning, presented to ...
Fig. 1. HPDC process overview.

Analytical Cost Estimation Model in High Pressure Die Casting

This document provides a detailed summary of the research paper "Analytical cost estimation model in High Pressure Die Casting" published ...
Fig. 1: Die-casting process terminology.

Computer Aided Manufacturability Analysis of Die-cast Parts

1. Overview: Title: Computer Aided Manufacturability Analysis of Die-cast Parts Author: J. Madan, P. V. M. Rao, and T. K ...
Fig1. a) Fatturato relativo al mercato italiano ed estero nei diversi settori di applicazione dei prodotto pressocolati in lega di alluminio. b) Ripartizione dell’Impiego di lega di alluminio nelle 5 famiglie di getti pressocolati [6].

PROPOSAL OF A CLASSIFICATION OF DEFECTS OF HIGH-PRESSURE DIECAST PRODUCTS

1. Overview: Title: PROPOSAL OF A CLASSIFICATION OF DEFECTS OF HIGH-PRESSURE DIECAST PRODUCTS Author: E. Gariboldi, F. Bonollo, M. Rosso ...
Fig. 1. ASF 구조의 예

Die Casting Technology for Welding Application: A Detailed Summary

This page summarizes the research paper "[Original Paper Title]" focusing on die casting technology for welding applications, originally published in ...
Fig. 4: Cross section of channel with undercut and inner notch, (𝜀𝜀ℎ,1 = 18% and 𝜀𝜀ℎ,2 = 33%)

Optimization of the Surface Geometry in Structured Cold Rolling for Interlocking of Formed and Die-Cast Metal Components

This page summarizes the research paper "Optimization of the Surface Geometry in Structured Cold Rolling for Interlocking of Formed and ...
Fig. 1 Die-casting process

Die-Casting Feature Recognition for Automated Parting Direction and Parting Line Determination

This document summarizes the research paper titled "Die-Casting Feature Recognition for Automated Parting Direction and Parting Line Determination" published in ...
Figure 7. Instances of undercut features: (a) blind undercut features, (b) through undercut features, (c) tapered through depression feature, (d) through depression feature intersecting with the undercut region, (e) unbounded undercut feature and (f) nested depression and protrusion features.

Automated identification of complex undercut features for side-core design for die-casting parts

This page summarizes the research paper titled "Automated identification of complex undercut features for side-core design for die-casting parts". 1 ...
Fig. 3 Boundary conditions for FEA

Strength Analysis of Aluminum Alloy Window Wiper Manufactured by Die Casting

This page summarizes the research paper "Strength Analysis of Aluminum Alloy Window Wiper Manufactured by Die Casting," published in the ...
Figure 2.3: Die distortion process in a die casting cycle

STUDY OF THE EFFECT OF STRUCTURAL DIE AND MACHINE VARIABLES ON DIE DEFLECTIONS

Overview: Title: STUDY OF THE EFFECT OF STRUCTURAL DIE AND MACHINE VARIABLES ON DIE DEFLECTIONS Author: Jeeth Xavier Kinatingal, B.E ...
Fig. 1: Actual casting EP20, Fig. 2: Monthly rejection rate of EP 20

A Review on Casting Defect Minimization Through Simulation

1. Overview: Title: A Review on Casting Defect Minimization Through Simulation Authors: Mahipalsinh G. Jadeja, Manojkumar V. Sheladiya, Mayursinh Gohil ...
Fig. 1. Shock tower casting scheme.

Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components

1. Overview: Title: Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components Authors: Bartłomiej Dybowski ...
Figure 1. Developed hollow aluminum subframe

Development of Aluminium Hollow Subframe Using High-Pressure Die Casting

1. Overview: Title: Development of Aluminium Hollow Subframe Using High-Pressure Die Casting Authors: Akihiko Asami Tomoyuki Imanishi Yukio Okazaki Tomohiro ...
Figure 1: Reference automotive backrest frame constructed from high-pressure die-cast AM50 Magnesium Alloy (Total Mass = 1.8 kg)

Topology and Free Size Optimization with Manufacturing Constraints for Lightweight Die Cast Automotive Backrest Frame

This document summarizes the research paper "Topology and Free Size Optimization with Manufacturing Constraints for Lightweight Die Cast Automotive Backrest ...
Figure 18 Comprehensive opportunities for polymers and polymer composites with associated manufacturing processes for lightweighting in vehicles. Abbreviations: BMC, bulk molding compound; HP RTM, high-pressure resin transfer molding; LFT, long-fiber thermoplastic; SMC, sheet molding compound. Adapted from Reference 105.

Materials for Automotive Lightweighting

1. Overview: Title: Materials for Automotive Lightweighting Authors: Alan Taub, Emmanuel De Moor, Alan Luo, David K. Matlock, John G ...
Fig 1. Microstructure alloy MCMgAl6Zn1: a) without heat treatment – 0, b) after heat treatment – 2, c) after heat treatment – 3, d) after heat treatment – 4

Heat Treatment Impact on the Structure of Die-Cast Magnesium Alloys

This document summarizes the research paper "Heat treatment impact on the structure of die-cast magnesium alloys" published in the Journal ...
Fig. 4. Z-shaped section of the cylinder block

Paper Summary: Materials in Automotive Engineering

1. Overview: Title: Materials in Automotive Engineering Authors: Jeremija JEVTIC Radinko GLIGORIJEVIC Djuro BORAK Published Year: May 18th, 2007 Published ...
Figure 4 - Part regions.

Defect reduction using Lean Six Sigma and DMAIC

This document summarizes the research paper "Defect reduction using Lean Six Sigma and DMAIC," providing a detailed overview of its ...
Fig. 1. Life cycle boundary of vehicle Al DCs and detailed processes in the manufacturing stage.

Critical life cycle inventory for aluminum die casting: A lightweight-vehicle manufacturing enabling technology

1. Overview: Title: Critical life cycle inventory for aluminum die casting: A lightweight-vehicle manufacturing enabling technology Authors: Weipeng Liu, Tao ...
Fig. 1. Life cycle assessment flow-chart.

Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

1. Overview: Title: Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component Authors: Silvia Cecchel Giovanna Cornacchia Andrea Panvini ...
Fig. 1: Illustration of engine block with 6 ingates and the vacuum channels.

Correlation Between Microstructure and Mechanical Properties of Al-Si Diecast Engine Blocks

1. Overview: Title: Correlation between microstructure and mechanical properties of Al-Si diecast engine blocks Authors: Fabio Grosselle, Giulio Timelli, Franco ...
Fig. 4 Operations for forging control arm a bending, b flattening, and c forging. (Color figure online)

Magnesium 2021: Proceedings of the 12th International Conference on Magnesium Alloys and their Applications

1. Overview: Title: Magnesium 2021: Proceedings of the 12th International Conference on Magnesium Alloys and their Applications Editors: Alan Luo, ...
Fig. 1(a) 3D Model of assembly of wheel and lift tube (b) results after mesh generation of physical model.

Compute-Aided Design of Low Pressure Die-Casting Process of A356 Aluminum Wheels

This document summarizes the research paper "Compute-Aided Design of Low Pressure Die-Casting Process of A356 Aluminum Wheels". 1. Overview: Title: ...
Figure 5 Reflector models

OPTIMAL PLATE-FIN DESIGN FOR IMPROVING HEAT DISSIPATION PERFORMANCE OF AUTOMOBILE LAMP REFLECTORS

1. Overview: Title: OPTIMAL PLATE-FIN DESIGN FOR IMPROVING HEAT DISSIPATION PERFORMANCE OF AUTOMOBILE LAMP REFLECTORS Authors: Young Shin Kim, Seung ...
Figure 20: The deformation of the salt core in a casting experiment; Uin = 30 ms−1

On determining lost core viability in high-pressure die casting using Computational Continuum Mechanics

1. Overview: Title: On determining lost core viability in high-pressure die casting using Computational Continuum Mechanics Author: Sebastian Kohlstädt Year ...
Figure 1. Overview of the LED Headlamp

LED Headlamp Development for Mass Production

1. Overview: Title: LED Headlamp Development for Mass Production Authors: Tetsuaki Inaba, Shinya Watanabe, Yuji Yamada Publication Year: 2008 Journal/Conference: ...
Fig. 9 A model proto-typed for experiment

Effect of Heat Sink Structure on Cooling Performance of LED Bulb

1. Overview: Title: Effect of Heat Sink Structure on Cooling Performance of LED Bulb Authors: T. Kobayashi, S. Ishikawa, R ...
Fig. 14. Heat pipe heat sink for low beam LED package cooling

Cooling of LED headlamp in automotive by heat pipes

1. Overview: Title: Cooling of LED headlamp in automotive by heat pipes Authors: Randeep Singh, Masataka Mochizuki, Tadao Yamada, Tien ...
Figure 2.6: Teslas’ and Volvos’ mega-castings of the rear floor

Improving Quality in Mega-Casted Products: Identification of contributors to geometrical variation

1. Overview: Title: Improving Quality in Mega-Casted Products: Identification of contributors to geometrical variation Authors: Paul Adam, David Hermez Year ...
Figure 3. Thermocouple mounting positions in the heatsink and headlamp reflector

AUTOMOTIVE HEADLAMP HIGH POWER LED COOLING SYSTEM AND ITS EFFECT ON JUNCTION TEMPERATURE AND LIGHT INTENSITY

1. Overview: Title: AUTOMOTIVE HEADLAMP HIGH POWER LED COOLING SYSTEM AND ITS EFFECT ON JUNCTION TEMPERATURE AND LIGHT INTENSITY Authors: ...
Fig.1 3D model of die casting

Influence of Different Rapid Injection Velocity on Forming Quality of Magnesium Alloy Vacuum Die Casting

1. Overview: Title: Influence of Different Rapid Injection Velocity on Forming Quality of Magnesium Alloy Vacuum Die Casting Authors: Chen ...
Figure 5 Aluminum wiring in automotive vehicles: a time line of application of aluminum in automotive wiring, reproduced from [53]; b high-strength aluminum alloy wire installed in the engine harness, reproduced from [57]; c die-cast aluminum coil for motor winding with seven turns and a conductor height of approx. 1.5 mm along with d coil arrangement, reproduced from [264]; e hairpin motor using aluminum V-cat windings, reproduced from [59]; f insulated and bare AA1350 aluminum of 7 AWG square tested for hairpin winding of electric motors and copper wire for comparison along with stress vs strain elongation curves, reproduced from [11].

Aluminum alloys for electrical engineering: a review

1. Overview: Title: Aluminum alloys for electrical engineering: a review Author: Frank Czerwinski Year of Publication: 2024 Journal/Conference: J Mater ...
A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced Convection

A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced Convection

1. Overview: Title: A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced Convection Authors: ...
Fig .4 Thermal management of LED head lamp

Heat Dissipation Design of High Power LED Headlamp

1. Overview: Title: Heat Dissipation Design of High Power LED Headlamp Authors: Tiecheng Gao, Suying Yao, Yanjin Ai Year of ...
Figure 4. Cross Section of Stator of 3‐F Induction Motor.

A Review of Recent Trends in High Efficiency Induction Motor Drives

1. Overview: Title: A Review of Recent Trends in High Efficiency Induction Motor Drives Author: Mohamed Ahmed Azab Publication Year: ...
Fig. 1. (a)Diagram of gravity heat pipe exchanger in setting machine, (b) Working mechanism of gravity heat pipe.

Design of gravity assisted heat exchanger and its application on enhanced waste heat recuperation utilizing organic Rankine and LNG system

1. Overview: Title: Design of gravity assisted heat exchanger and its application on enhanced waste heat recuperation utilizing organic Rankine ...
Figure 59: HX Prototype 10-E2: (Top) Tube bundle; (Middle) Header after casting; (Bottom) Cut header with tube ends showing.

Design and Manufacturing of High Performance, Reduced Charge Heat Exchangers

1. Overview: Title: Design and Manufacturing of High Performance, Reduced Charge Heat Exchangers Authors: Reinhard Radermacher et al. Publication Year: ...
Fig. 4 Mesh generation and Region

Cooling Performance of LED Head Lamp with Heat Sink and Cooling Fan

1. Overview: Title: Cooling Performance of LED Head Lamp with Heat Sink and Cooling Fan Authors: Manseok Ko, Juhan Lee, ...
Fig. 5. Schematic of cooling system assembled with different number of heat pipes:(a) is 2 heat pipes, (b) is 3 heat pipes, (c) is 4 heat pipes, and (d) is 6 heat pipes.

A novel automated heat-pipe cooling device for high-power LEDs

1. Overview: Title: A novel automated heat-pipe cooling device for high-power LEDs Authors: Chengdi Xiao, Hailong Liao, Yan Wang, Junhui ...
Figure 1. Fin designs on heat sinks: left with all parallel fins, right with angled fins increasing turbulence in the air (cooling medium) and increasing air exchange between the fins to maximize cooling [2].

Vacuum Rheocasting Heat Sinks with Significantly Improved Performance

1. Overview: Title: Vacuum Rheocasting Heat Sinks with Significantly Improved Performance Authors: M. Hartlieb, J.-C. Tawil, S. Bergeron, F. Niklas ...
Figure 31. Photograph of high-ceiling LED lamp heat sink cast using Al-25%Si.

Die Casting of Lightweight Thin Fin Heat Sink Using Al-25%Si

1. Overview: Title: Die Casting of Lightweight Thin Fin Heat Sink Using Al-25%Si Authors: Toshio Haga and Hiroshi Fuse Year ...
Figure 1. The heat exchangers are modeled from bottom to top as layers 1 to 14, where the odd-numbered layers are water-side fins and the even-numbered layers are oil-side fins: (a) Heat exchangers model, (b) Simplified model of heat exchangers.

Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing

1. Overview: Title: Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing Genetic Algorithm (NSGA-II) Authors: Shengchen Li, Zixin Deng, ...
Thermo-economic optimization for the advanced material selection of fins and heat sinks

Thermo-economic optimization for the advanced material selection of fins and heat sinks

1. Overview: Title: Thermo-economic optimization for the advanced material selection of fins and heat sinks Authors: Hulusi Delibaş, İbrahim Halil ...
Vehicle giga-casting Al alloys technologies, applications, and beyond

Vehicle giga-casting Al alloys technologies, applications, and beyond

Author links open overlay panelJian Yang abc, Bo Liu ac, Dongwei Shu b, Qin Yang d, Tiegang Hu dShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jallcom.2025.178552Get rights and content Abstract The Giga-casting process, proposed by Tesla, has ...
Die tool: (a) both tool half and the vacuum valve connection; (b) vacuum unit.

Influence of Vacuum Support on the Fatigue Life of AlSi9Cu3(Fe) Aluminum Alloy Die Castings

Péter Szalva & Imre Norbert Orbulov Execute Summary - Core Research Objective: To compare the high-cycle fatigue behavior of AlSi9Cu3(Fe) ...
Fig. 1. Paper's Methodology for analysing a production concept for vehicle production with Mega-casting and evaluation of its potential.

Mega-casting in the automotive production system: Expert interview-based impact analysis of large-format aluminium high-pressure die-casting (HPDC) on the vehicle production

Peter Burggräf a, Georg Bergweiler b, Stefan Kehrer b, Tobias Krawczyk b, Falko Fiedler bShow moreAdd to MendeleyShareCitehttps://doi.org/10.1016/j.jmapro.2024.06.028Get rights and ...
Six mega aluminum shape castings forming the entire lower body structure for Cadillac Celestiq vehicles

Ultra-large aluminum shape casting: Opportunities and challenges

Qi-gui Wang, Andy Wang & Jason Coryell Abstract Ultra-large aluminum shape castings have been increasingly used in automotive vehicles, particularly ...
Figure 6, This casting, produced in ZE41, weighs 620 Ibs. and is the main gearbox for the Westland WG34 helicopter.

Mg Casting Alloys for the Aerospace Challenge

Abstract - Core Objective of the Research: To evaluate the advantages and disadvantages of currently available magnesium casting alloys for ...
Fig. 3. Temperature capability of various material classes (courtesy NASA Lewis).

Advanced Metals for Aerospace and Automotive Use

Abstract Core Objective of the Research: To develop materials with enhanced characteristics compared to existing state-of-the-art materials for improved performance ...
Fig. 3 Point selecting positions for analysis of numerical values

NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK

Abstracts Core Objective of the Research: To numerically simulate the filling flows in die-casting of a thin-walled LED heat sink ...
Figure 2.1.3 : Tool Cavity & Core Assembly

Design and Analysis of Pressure Die Casting Die for Automobile Component

This paper summary is based on the article ['Design and Analysis of Pressure Die Casting Die for Automobile Component'] presented ...
Fig. 2. Location of pressure sensors on the RF filter body casting.

The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components

Title: The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components Core Objective: To investigate the ...
Fig. 1 Gating system design of clutch housing

Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing

Title: Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing Core Objective: ...
알루미늄 고압 다이캐스팅

Aluminum High-Pressure Die Casting

1. Introduction to High-Pressure Die Casting: High-pressure die casting (HPDC) is a metal casting process characterized by injecting molten metal ...
Heat Sink by High conductivity Aluminum Alloy

Heat Sinks

High-Pressure Aluminum Die Casting and Copper Die Casting Heatsinks CASTMAN's high-pressure die casting is a manufacturing process that injects liquid ...
A heat sink is designed to maximize its surface area in contact with the cooling medium surrounding it, such as the air

Aluminum Diecasting Parts

CASTMAN has been introducing outstanding die-casting products through leading activities in the die-casting industry, and continuously contributing to the manufacturing ...
Automobile Parts Casting - Methods and Materials Used: A Review

Automobile Parts Casting – Methods and Materials Used: A Review

This paper summary is based on the article Automobile Parts Casting-Methods and Materials Used: A Review presented at the Materials ...
Examples of components manufactured with casting core

Application of Cores and Binders in Metalcasting

Title: Application of Cores and Binders in Metalcasting - Core Research Objective: To provide a comprehensive overview of the fundamental ...
Salt Core Technology

Components appropriate for salt core process

Aluminum high-pressure die casting is a widely used manufacturing process known for its high efficiency and precision. However, producing parts ...

Semiconductor Manufacturing Equipment Parts

List of Semiconductor Manufacturing Equipment Parts This list provides potential components for semiconductor manufacturing equipment that could be, or are, ...

Aluminum High-Pressure Die Casting (HPDC) for Automotive Parts

Automotive Parts Group Summary 1. Engine Accessories: Lightweight and precision-critical parts Throttle body, fuel pump, fuel nozzle, tensioner, cylinder block, ...
Sketch showing the three computational regions and the lattice structure sleeves around the cooling pipe.

Lattice Structure for Improving Cooling Uniformity in HPDC Mould Corners

Title and Summary Research Objective:The study aims to improve the cooling uniformity in high-pressure die casting (HPDC) mold corners by ...
Figure 2. Throttle body with the marked value of the bearing surface roughness specified by the customer (Ra = max. 2.5 μm).

Study of PVD-Coated Inserts’ Lifetime in High-Pressure Die Casting Regarding the Requirements for Surface Quality of Castings

by Andrea Sütőová 1,*, Róbert Kočiško 1,*, Patrik Petroušek 1, Martin Kotus 2, Ivan Petryshynets 3 and Andrii Pylypenko 4 Abstract The wear and degradation of tools applied ...
Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Anthony Lombardi,  Glenn Byczynski,  Anton Dmitrienko,  Michelle Dao &  V. Nicholas Vukotic  98 Accesses Explore all metrics  Abstract Lightweighting of electric vehicles ...
Figure: 6.4 Fill time for the 1st experiment

IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OFCOMPLEX HOUSINGS

Naveen SinghalResearch ScholarDept of Mechanical Engineering Arni University-H.P. Dr. Sangeeth GuptaProfessorArni University-H.P Dr.Krishnamachary P CProfessor & PrincipalJ.B.Institute of Engineering & ...
Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

SOCIETAL LCA Open access Published: 26 April 2024 Cite this article You have full access to this open access articleThe International ...
Data extension-based analysis and application selection of process-composition-properties of die casting aluminum alloy

Data extension-based analysis and application selection of process-composition-properties of die casting aluminum alloy

Jian Yang ab, Bo Liu ab, Yunbo Zeng c, Yiben Zhang ab, Haiyou Huang de, Jichao Hong bShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.engappai.2024.108514Get rights and content Abstract This research aims to provide a solution to the scarcity and ...
Exploded view of the mold halves with insert and casting.

Investigation of the Compound Strength of Hybrid Casting Components with Different Variations of Coated and Undercut Sheet Metal

Technical Paper Open access Published: 17 May 2024 Cite this article Download PDF You have full access to thisopen accessarticle International ...
Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

Vladislav Andronov, Zdeněk Pitrmuc, Jan Zajíc, Pavel Šotka, Libor Beránek & Martin Bock  Abstract This study addresses a critical issue in mass-producing gearbox housing MQ200GA at ...
Gas inclusion cut open by drilling, on the threaded profile.

Modelling the Impregnation of a Pressure-Tight Casting

Technical Paper Open access Published: 05 March 2024 Cite this article Download PDF Abstract Pressure tightness is important for many die-cast ...
Numerical Simulations of Filling Flows in Die-Casting Molding of the Thin-Walled LED Heat Sink

Numerical Simulations of Filling Flows in Die-Casting Molding of the Thin-Walled LED Heat Sink

Rong-Yuan JouNational Formosa University, Huwei, Yunlin, TaiwanPaper No: ESDA2014-20373, V001T06A004; 9 pageshttps://doi.org/10.1115/ESDA2014-20373Published Online: October 23, 2014 In this study, the mold filling ...
Recent progress on cast magnesium alloy and components

Recent progress on cast magnesium alloy and components

Hecong Xie, Hua Zhao, Xin Guo, Yongfeng Li, Hengrui Hu, Jiangfeng Song, Bin Jiang & Fusheng Pan Abstract The application of cast magnesium alloy components is increasing in ...
Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper AlloyChill Vent for High Pressure Die Casting

Duoc T Phan, Syed H Masood*, Syed H Riza, and Harsh ModiDepartment of Mechanical and Product Design Engineering, Swinburne University ...
Progress in the preparation, forming and machining of metallic glasses

Progress in the preparation, forming and machining of metallic glasses

Xiaoke Li, Gaohui Li, Jun Ma, Yang Cao, Yapeng Xu, Wuyi MingShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jmapro.2024.03.022Get rights and content Highlights •The latest development of preparation, forming and processing of MGs is ...
Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

Yu-Tong Yang, Zhong-Yuan Qiu, Zhen Zheng, Liang-Xi Pu, Ding-Ding Chen, Jiang Zheng, Rui-Jie Zhang, Bo Zhang & Shi-Yao Huang Abstract High-pressure die casting (HPDC) is one of the most ...
Figure 1. Illustration of LED lighting application and thermal network model.

Savings in Cooling Energy with a Thermal Management System for LED Lighting in Office Buildings

by Byung-Lip Ahn 1,2,Ji-Woo Park 1,Seunghwan Yoo 1,Jonghun Kim 1,Seung-Bok Leigh 2 andCheol-Yong Jang 1,* Abstract Light-emitting diode (LED) lighting should be considered for lighting efficiency enhancement, however, ...
Fig. 4. Pictorial views of simple, circular pin-fin and copper foam-based heat sinks.

Experimental investigation for thermal performance enhancement of various heat sinks using Al2O3 NePCM for cooling of electronic devices

Imran Zahid ab, M. Farhan a, M. Farooq a, M. Asim a, M. Imran c Abstract Electronic devices are being used extensively for different applications, where the thermal management of these devices is still ...
Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Yiwu Xu ab1, Yuxin Zhang c1, Jinping Li d, Pan Wang e, Jianfeng Wang e, Houwen Chen c, Houqing Sun f, Hongyi Zhan e Abstract Chromium (Cr) is rarely added to Al–Si die cast alloys as it has a strong tendency to induce the formation ...
Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Yiwu Xu ab1, Yuxin Zhang c1, Jinping Li d, Pan Wang e, Jianfeng Wang e, Houwen Chen c, Houqing Sun f, Hongyi Zhan e Abstract Chromium (Cr) is rarely added to Al–Si die cast alloys as it has a strong tendency to induce ...
High-Pressure Die Casting of Al–Ce–La–Ni–Fe Alloys

High-Pressure Die Casting of Al–Ce–La–Ni–Fe Alloys

Benjamin E. MacDonald, Stuart Wiesner, Ryan Holdsworth, Carl Söderhjelm & Diran ApelianORCID:orcid.org/0000-0001-9743-606X Abstract The effects on phase equilibria of La and Fe additions to the ...
The characterization of porosity and externally solidified crystals in a high pressure die casting hypoeutectic Al-Si alloy using a newly developed ceramic shot sleeve

The characterization of porosity and externally solidified crystals in a high pressure die casting hypoeutectic Al-Si alloy using a newly developed ceramic shot sleeve

X.Y. Jiao ab, P.Y. Wang c, Y.X. Liu d, W.N. Liu e, A.X. Wan d, L.J. Shi c, C.G. Wang c, S.M. Xiong dShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matlet.2024.136045Get rights and content Abstract The effective methods to regulating porosity and externally solidified crystals (ESCs) ...
Figure 1. Extrusion limits

High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks

Andrea Sce1 and Lorenzo Caporale1 Published under licence by IOP Publishing LtdJournal of Physics: Conference Series, Volume 525, Eurotherm Seminar 102: Thermal ...
Analytical study of optimization of the cost of a highpressure die casting(HPDC) die

Analytical study of optimization of the cost of a high-pressure die casting(HPDC) die

Satyam Singh; Manish Dixit; Vikash Dwivedi Abstracts High pressure die casting (HPDC) is particularly suitable for high production rate and ...
Temperature dependence of mechanical strength in HPDC Mg–6Y–3Zn–1Al alloy with LPSO phase

Temperature dependence of mechanical strength in HPDC Mg–6Y–3Zn–1Al alloy with LPSO phase

Xin Yu a, Yafeng Li b, Yang Bai a, Wei Huang c, Bing Ye a, Xiangyang Kong d Abstract The temperature dependence of mechanical strength including yield strength (YS) and ultimate tensile strength (UTS) in HPDC WZA631 ...
Fig. 2. TEM images of X (Mg12YZn(LPSO)) phase and W(Mg3Zn3Y2) phase in the Mg–5Zn–5Y-0.6Zr (wt%) alloy, (a) ZW55-I, (b) ZW55-II, (c) ZW55-III and (d) W(Mg3Zn3Y2) phase in ZW55-III [19].

Recent advances of high strength Mg-RE alloys: Alloy development, forming and application

Recent advances of high strength Mg-RE alloys: Alloy development, forming and application Author links open overlay panelYongfeng Li a, Ang ...
Fig. 3. (a) Schematic of four-point reversed bending set-up used in this study. Dimensions in mm. (b) Picture of the bending fatigue test set-up. The specimen was fixed by four fixtures, where two outer fixtures were connected to upper moveable shaft for applying the loading. The two internal fixtures were connected to the fixed base in the bottom. Between the fixture and the shaft/base were thin steel spring to ensure that the specimens can bend flexibly. To show the details more clearly, the distance between each fixture shown in the picture is larger than the actual distances used in this study.

Four-point bending fatigue behavior of rheocast AlSi7Mg0.3 alloy: Role of the surface liquid segregation

Author links open overlay panelQing Zhang a, Stefan Jonsson b, Anders E.W. Jarfors aShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.ijfatigue.2023.107791Get rights and ...
Fig. 3. (a) Schematic of four-point reversed bending set-up used in this study. Dimensions in mm. (b) Picture of the bending fatigue test set-up. The specimen was fixed by four fixtures, where two outer fixtures were connected to upper moveable shaft for applying the loading. The two internal fixtures were connected to the fixed base in the bottom. Between the fixture and the shaft/base were thin steel spring to ensure that the specimens can bend flexibly. To show the details more clearly, the distance between each fixture shown in the picture is larger than the actual distances used in this study.

Four-point bending fatigue behavior of rheocast AlSi7Mg0.3 alloy: Role of the surface liquid segregation

Qing Zhang a, Stefan Jonsson b, Anders E.W. Jarfors a aJönköping University, School of Engineering, Materials and Manufacturing, 551 11 Jönköping, SwedenbKTH Royal Institute of Technology, School of ...
Volumetric distribution of porosities in a 3D reconstructed CT image at 60% transparency.

Detection of Porosity in Impregnated Die-Cast Aluminum Alloy Piece by Metallography and Computer Tomography

by Mihály Réger 1, József Gáti 1, Ferenc Oláh 1,2, Richárd Horváth 1,*, Enikő Réka Fábián 1 and Tamás Bubonyi 3 1Bánki Donát Faculty of Mechanical and ...
Kaolinite and SiO2 ink coating fracture surface EDS & SEM images.

Energy efficiency of smelting of scrap aluminium in HPDC facilities

So-Yeon Yoo1,2, Ahrom Ryu1,2, Min-Seok Jeon3, Dongkyun Kim4, Kiwon Hong4, Sahn Nahm2, and Ji-Won Choi1,5,+ Abstract The aluminium industry is ...
Fig. 1. Photograph of the project under analysis. View: a) from the fixed half; b) from the mobile halfFig. 2. Thermal images of the mould used in the study: a) fixed half; b) mobile halfFig. 3. The result of an input simulationa)b)a)b)

Effect of Cavitation Phenomenon on the Quality ofHigh-Pressure Aluminium Alloy Castings

Marcin BrzezińskiAGH University of Krakow, Al. A. Mickiewicza 30, 30-059, Krakow https://orcid.org/0000-0002-3989-3657 Jakub WiśniowskiAGH University of Krakow, Al. A. Mickiewicza ...
Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

Yoshihiro Nagata, Kiyotaka Kato, Takuma Shishido, Ao Tsuchiya, Sanji Kitaoka, Naoto Oshiro, Naomi Nishi, Naoki Nonaka, Takayuki Koike, Toshimitsu Oike, ...
3D characterization of pores expansion behavior in high pressure die castings during heat treatment

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

Yihu Ma a, Wenbo Yu a, Zihao Yuan b, Chaosheng Ma a, Wantong Chen a, Mengwu Wu c, Shoumei Xiong bShow moreAdd to MendeleyShareCite aCenter of Materials Science and Engineering, School of Mechanical and Electronic Control Engineering, Beijing Jiaotong University, ...
Figure 3. Casting of SB 55 variant with gating system.

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing Marek Brůna 1, Martin Medňanský 1,*, Marek Matejka 1 and Radka Podprocká 2 ...
A study on the construction of die-casting production prediction model by machine learning with Taguchi methods

A study on the construction of die-casting production prediction model by machine learning with Taguchi methods

Yung-Tsan Jou, Riana Magdalena Silitonga & Ronald Sukwadi Received 05 Jan 2022, Accepted 16 Jan 2023, Published online: 30 Apr 2023 ...
Figure 9- Left: Schematics of a conventional HPDC cold chamber machine [14]; Right: Typical layout of a component produced by a cold chamber machine [15].

High Pressure Die Casting of Zamak Alloys

Steven Richard Pires de OliveiraDissertação de MestradoOrientador na FEUP: Prof. Doutor Rui Jorge de Lemos NetoOrientador no INEGI: Doutora Inês ...
The concept of net shape for castings

The concept of net shape for castings

JCampbellIRC in Materials, The University of Birmingham, Birmingham B15 2TT, UK Abstract A quantitative study of the factors influencing the ...
Fig. 1 - Cross beams: -1) HPDC aluminum, 2) LPDC and extruded aluminum, 3) LPDC and CFRP, 4) Extruded aluminum

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

S. Cecchel, D. Ferrario The purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, ...
A heuristic approach to meet geometric tolerance in High Pressure Die Casting

A heuristic approach to meet geometric tolerance in High Pressure Die Casting

G.CampatelliA.Scippa Abstract In High Pressure Die Casting (HPDC), geometrical distortions usually happen during the cooling phase, due to the reduced ...
Fig. 2—Surface appearances of the alloy 360 in the as-cast condition and after different solution-treatment schedules. Metal velocity at the gate was 26 m/s.

Heat Treatment of High-Pressure Die Castings

고압 다이캐스팅의 열처리 R.N. Lumley, R.G. O’Donnell, D.R. Gunasegaram & M. Givord Metallurgical and Materials Transactions A volume 38, pages2564–2574 ...
Fig. 3. Axisymmetric FE model of the solid, containing an elliptic pore with applied boundary conditions and inner pore pressure.

Conditions for blister formation during thermal cycles of Al–Si–Cu–Fe alloys for high pressure die-casting

OksanaOzhoga-MaslovskajaElisabettaGariboldiJannis NicolasLemkeShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matdes.2015.12.003Get rights and content Highlights • Critical conditions for blister formation of Al–9Si–3Cu–Fe alloy are ...
Fig. 1. (a) Cold chamber high pressure die casting machine and (b) dieeset in the machine, and (c) cross section of dieeset showing the round tensile test bars casted by the die.

High strength and ductility aluminium alloy processed by high pressure die casting

XixiDongaHailinYangbXiangzhenZhuaShouxunJiaShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jallcom.2018.09.260Get rights and content Abstract A high strength (Yield strength ≥ 320 MPa) and high ductility (Tensile elongation ≥ 10%) die–cast ...
Fig. 1 – Typical aluminum rotor and squirrel cage structure after dissolution of the iron laminations

Use Of High Temperature Die Material & Hot Dies For
High Pressure Die Casting Pure Copper & Copper Alloys

D. T. PetersCopper Development Association Inc.Hilton Head Island, SCJ. G. CowieCopper Development Association Inc.New York, NYE. F. Brush, Jr.Copper Development ...
Fig.3 Three representative morphologies and compositions of pores : (a) shrinkage (b) micro porosity (c) gas pore

The influence of different vacuum degree on the porosity and mechanical properties of aluminum die casting

진공도가 알루미늄 다이캐스팅의 다공성과 기계적 성질에 미치는 영향 Author links open overlay panelHanxueCaoabMengyaoHaoaChaoShenaPengLiangaShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.vacuum.2017.09.048Get rights and content ...
Figure 10.2. Salt core produced in high temperature and long time

Development of Salt Core Use as an Alternative in Aluminum Alloy Castings.

Tülay Hançerlioğlu 1*1 R&D Department Nemak İzmir Döküm San.A.Ş. tulay.hancerlioglu@nemak.comOrcid: 0000-0003-2373-4405Received: 6 December 2021Accepted: 1 June 2022DOI: 10.18466/cbayarfbe.1033177 Abstract For ...
A predictive model for the evolution of the thermal conductance at the casting–die interfaces in high pressure die casting

A predictive model for the evolution of the thermal conductance at the casting–die interfaces in high pressure die casting

A.HamasaiidaG.DouraT.LouloucM.S.DarguschbaUniversité de Toulouse, INSA, UPS, Mines Albi, ISAE, ICA (Institut Clément Ader), CROMeP, Campus Jarlard, F-81013 Albi Cedex 09, FrancebCAST ...
In-Mold Coating in Pressing of Natural-Fiber-Reinforced Salt Cores for High-Pressure Die-Casting Applications

In-Mold Coating in Pressing of Natural-Fiber-Reinforced Salt Cores for High-Pressure Die-Casting Applications

Patricia Erhard, Dominik Boos & Daniel Günther Proceedings of the Munich Symposium on Lightweight Design 2021 pp 35–43Cite as In-Mold ...
Macro Porosity Formation: A Study in High Pressure Die Casting

Macro Porosity Formation: A Study in High Pressure Die Casting

David Blondheim Jr. & Alex Monroe Abstract Porosity formation in high pressure die casting (HPDC) impacts mechanical properties and casting quality. Much ...
Ductility prediction of HPDC aluminum alloy using a probabilistic ductile fracture model

Ductility prediction of HPDC aluminum alloy using a probabilistic ductile fracture model

YongfaZhangabc FuhuiShenb JiangZhengcd SebastianMünstermannb TianjiaoLic WeijianHanef ShiyaoHuangef Highlights •The microstructure and ductile fracture characteristics of the aluminum alloy (Aural-2) produced by high-pressure die casting ...
The Local Squeeze Technology for Challenging Aluminium HPDC Automotive Components

The Local Squeeze Technology for Challenging Aluminium HPDC Automotive Components

도전적인 알루미늄 HPDC 자동차 부품을 위한 로컬 스퀴즈 기술 Elisa Fracchia, Federico Simone Gobber, Claudio Mus, Raul Pirovano & Mario ...
Fig. 1 - Cross beams: -1) HPDC aluminum, 2) LPDC and extruded aluminum, 3) LPDC and CFRP, 4) Extruded aluminum

Numerical and experimental analysis
of a high pressure die casting Aluminum
suspension cross beam
for light commercial vehicles

S. Cecchel, D. FerrarioThe purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, in ...
Fig. 8. Filling phase.

Injection moulding of automotive components: comparison between hot runner systems for a case study

R.SpinaDipartimento di Ingegneria Meccanica e Gestionale, Politecnico di Bari, Bari, Italy Abstract This paper studies the fabrication of a plastic ...
Figure 2. Look-up-tables for basic motor characteristics.

Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles

by Francesco Del Pero *,Lorenzo Berzi,Andrea Antonacci andMassimo DeloguDepartment of Industrial Engineering, University of Florence, Via di S. Marta 3, ...
FIGURE 3 Soot deposition on throttle valve (Configuration-1), left: CFD results showing cycle averaged EGR fraction contours on throttle valve, right: sample of throttle valve in test

Hot Spot on Plastic Duct & Soot Deposition on Throttle Valve Using CFD Simulation

CFD 시뮬레이션을 사용하여 플라스틱 덕트의 열 핫스팟 및 스로틀 밸브의 그을음 침착을 최소화하기 위한 EGR 믹서 최적화 In recent time, ...
Figure 3. Experimental setup of test cell

Experimental Study of EGR Mixture Design and its Influence on EGR Distribution Across the Cylinder for NOx – PM Tradeoff

Hardik Lakhlani, Jyotirmoy Barman, Karan Rajput, and Angshuman GoswamiVE Commercial Vehicles Ltd ABSTRACT Future emissions regulations like BSIV and above ...
Figure 1. Photographs of ‘‘triplet’’ salt core and ‘‘triplet’’ die casting blank.

Study on the Composition and Properties of Salt Cores for Zinc Alloy Die Casting

Renhe Huang &aamp; Baoping Zhang International Journal of Metalcasting volume 11, pages440–447 (2017)Cite this article Metricsdetails Abstract Soluble salt cores ...
Fig.5 Gating system of horn with overflow

Design of gating system for radiator die castings based on FLOW-3D software

Sitao Chen1 and Feng Zhou1 Published under licence by IOP Publishing LtdJournal of Physics: Conference Series, Volume 2044, The 2nd ...
Figure 5. Piston mesh for HT modelling (cooling gallery in blue)

Improving Heat Transfer and Reducing Mass in a Gasoline Piston Using Additive Manufacturing

Miguel Angel Reyes Belmonte and Colin D. CopelandUniversity of BathDrummond Hislop, George Hopkins, and Adrian SchmiederHiETA Technologies LtdScott BreddaGE PrecisionSam ...
V6 TDI Engine

The new generation of the Audi 3.0 L V6 TDI engine

Part 1 — Design and mechanics Richard Bauder, Andreas Fröhlich & Danilo Rossi MTZ worldwide volume 71, pages20–27 (2010)Cite this ...
Fig. 6. H 2400 during dissolution of the glued core

Advances in Technology of Soluble Cores for Die Castings

AUTHORS P. Jelínek1, E. Adámková1, F. Mikšovský1, J. Beňo1 ABSTRACT A number of technologies is developed that substitute simple metal cores in the high-pressure ...
Figure 2 CAD model of the sample geometry in 3D (see online version for colours)

Comparative RANS turbulence modelling of lost salt core viability in high pressure die casting

Sebastian Kohlstädt* and Michael VynnyckyDepartment of Materials Science and Engineering,KTH Royal Institute of Technology,Brinellvägen 23,100 44 Stockholm, SwedenEmail: skoh@kth.seEmail: michaelv@kth.se*Corresponding ...
Casting Design of Oil Pan : (A) Case 1; (B) Case 2; (C) Case 3

Casting Layout Design Using CAE Simulation : Automotive Part(Oil Pan_BR2E)

산업경영시스템학회지 = Journal of society of Korea industrial and systems engineeringv.40 no.1 , 2017년, pp.35 - 40 권홍규 (남서울대학교 산업경영공학과) ...
Fig. 10. Photograph of (a) the composite salt core and (b) hollow-structure zinc alloy castings by this composite salt core: b1-without and b2 with water soluble removing.

Comparative study on performance and microstructure of composite
water-soluble salt core material for manufacturing hollow zinc
alloy castings

FuchuLiuabSuoTubXiaolongGongbGuanjinLibWenmingJiangbXinwangLiubZitianFanbaSchool of Mechanical Engineering and Electronic Information, China University of Geosciences, Wuhan, 430074, ChinabState Key Laboratory of Materials Processing and ...
Figure 1 – Stresses occur if the liquid aluminum hits the salt core. These can be computed and subsequently displayed by means of simulation.

Use of Simulation to Predict the Viability of Salt Cores in the HPDC Process- Shot Curve as a Decisive Criterion

Martin Lagler, Process Engineer ApplicationsBühler AG Uzwil, Switzerland Abstract Lost Core is a technology which is becoming increasingly more popular ...
Figure 7. Detail of fixing pins in the fixed die cavity for placing the aluminium foam.

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

by Iban Vicario 1,*,Ignacio Crespo 2,†,Luis Maria Plaza 2,Patricia Caballero 1,† andIon Kepa Idoiaga 3,‡1Department of Foundry and Steel making, ...
Fig. 1. Image of the engine module with Oil Pan [5].

Computer aided engineering (CAE) simulation for the design optimization of gate system on high pressure die casting (HPDC) process

Hyuk-JaeKwonaHong-KyuKwonbaDepartment of Civil Engineering, Cheongju University, Cheongju-city, Choongnam, South KoreabDepartment of Industrial & Management Engineering, Namseoul University, Cheonan-city, Choongnam, South ...
Figure 1. Schematics explaining the vehicle Life Cycle Assessment that encompasses all phases of the product cycle, from raw material extraction to end-of-life recycling and disposal.

Current Trends in Automotive Lightweighting Strategies and Materials

settingsOpen AccessReview Current Trends in Automotive Lightweighting Strategies and Materials by Frank CzerwinskiCanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5, ...
Directional Heat Flux

Design and Material Optimization of Cooling Fins in Electric Motors

Dr. C. Ramesh, A. Subbiah, K. Sivakumar, T. Sri Gokul Abstract This project is about a comparative study of different ...
Fig. 1. Squeeze casting device.

Effect of Applying Pressure of High Pressure Diecasting Process Using Salt core

용탕단조 시 저온염코어 적용 가압력의 영향 Lee, Jun-Ho (R & D Division for Hyundai Motor Co. & Kia Motors Corp.) ...
Figure 16. Cross-sectional view of a cast part with a salt core.

Effects of Composition on the Physical Properties of Water-Soluble Salt Cores

수용성 염핵의 물리적 특성에 대한 조성의 영향 Cihan Cantas & Bedri Baksan International Journal of Metalcasting volume 15, pages839–851 (2021)Cite ...
Core Viability Simulation for Salt Core Technology in High-Pressure Die Casting

Core Viability Simulation for Salt Core Technology in High-Pressure Die Casting

This paper summary is based on the article [CORE VIABILITY SIMULATION FOR SALT CORE TECHNOLOGY IN HIGH-PRESSURE DIE CASTING] presented ...
Figure 13. Pouring process to assembled mould

DEVELOPMENT OF WATER-BASED CORE TECHNOLOGY FOR LIGHT ALLOYS

ABSTRACT This thesis describes, in a manufacturing context, the development of new waterbased core technology for light alloys. Cores used ...
Fig. 2. Comparison of strengths of salt cores squeezed and shot from different salt kinds (mean value of 6 cores; fraction 0.063 – 1.0 mm; A = squeezed cores (104 MPa); B = shot ones (binder Na – water glass 7.5 – 8.0 bars)

Lost Cores for High-Pressure Die Casting

. Jelínek, E. Adámková*Department of Metallurgy and Foundry Engineering, VŠB-Technical University of Ostrava, listopadu 2172/15, 708 33 Ostrava – Poruba, ...
Fig2 Casting core made of salt mixture

Application of cores and binders in metalcasting

1. Overview: Title: Application of cores and binders in metalcasting Author: F. Czerwinski, M. Mir, and W. Kasprzak Publication Year: ...
Fig. 1. Cause and effect diagram.

Optimizing process parameters to reduce blowholes in high pressure die casting using Taguchi methodology

N. Rathinam ⇑, R. Dhinakaran, E. SharathDepartment of Mechanical Engineering, Pondicherry Engineering College, Pillaichavady, Puducherry, 605014, India View PDF Abstract ...
Fig2 Metal casting modeling software for small scale enterprises to improve efficacy and accuracy

Metal casting modeling software for small scale enterprises to improve efficacy and accuracy

I.Rajkumar, N.RajiniDepartment of Mechanical Engineering, Centre for Composite Materials, International Research Center, Kalasalingam University, Krishnankoil 626126, Tamil Nadu, India Abstract ...
Sustainable casting processes through simulation-driven optimization Fig1

Sustainable casting processes through simulation-driven optimization

Michail Papanikolaou, Prateek SaxenaSustainable Manufacturing Systems Centre, Manufacturing Theme, Cranfield University, Cranfield, United Kingdom Available online 1 April 2021. Abstract ...
Experimental and simulation analysis on multi-gate variants in sand casting process Fig1

Experimental and simulation analysis on multi-gate variants in sand casting process

I.Rajkumara N.Rajinia A.Alavudeena T.Ram Prabhub S.O.Ismailc FaruqMohammadd Hamad A.Al-Lohedand a Department of Mechanical Engineering, International Research Centre, Kalasalingam Academy of ...
Thermal hot spot prediction in high pressure die casting by determination of Chvorinovs rule shape constant

Thermal hot spot prediction in high pressure die casting by determination of Chvorinovs rule shape constant

Suraj Marathea Carmo QuadrosbaDepartment of Mechanical, Don Bosco College of Engineering, Fathorda, Madgoa Goa 403602, IndiabDepartment of Mechanical, Assam Don ...
Figure 15. R-HPDC automobile shock absorber part.

R-HPDC Process with Forced Convection Mixing Device for Automotive Part of A380 Aluminum Alloy

by Bing Zhou,Yonglin Kang *,Mingfan Qi,Huanhuan Zhang andGuoming ZhuSchool of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China*Author ...
Fig. 1. a) Pin holes observed in the top side casting; b) Blow holes observed in tapped holes; c) Porosity is observed in top side of the casting.

Numerical and experimental approach to eliminate defects in al alloy pump- crank case processed through gravity die casting route

S.AravindP.RagupathiG.VigneshDepartment of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, Tamil Nadu 641 021, India Received 30 June 2020, Accepted ...
Spatial point pattern methodology for the study of pores 3D patterning in two casting aluminium alloys

Spatial point pattern methodology for the study of pores 3D patterning in two casting aluminium alloys

DrissEl KhoukhiabcNicolasSaintierbFranckMorelaDanielBellettaPierreOsmondcViet-DucLeaaLAMPA, Arts et Métiers Institute of Technology, Angers, 49 035 Cedex, FrancebI2M, Arts et Métiers Institute of Technology, Talence, ...
Fig. 1 Schematic diagram of a typical stir casting apparatus for the production of MMCs. Reproduced from Kok, M., 2005. Production and mechanical properties of Al2O3 particle-reinforced 2024 aluminium alloy composites. Journal of Materials Processing Technology 161, 381–387.

Casting Routes for Production of Metallic Based Composite Parts

R Palanivel, Shaqra University, Riyadh, Saudi ArabiaI Dinaharan, Tsinghua University, Beijing, ChinaRF Laubscher, University of Johannesburg, Johannesburg, South Africa 금속 ...
Casting defects and microstructure distribution characteristics of aluminum alloy cylinder head-gr1

Casting defects and microstructure distribution characteristics of aluminum alloy cylinder head with complex structure

YuanLia, JinxiangLiua, QiangZhangb, WeiqingHuangaa School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, Chinab Liaoshen Industries Group Co. Ltd, ...
Fig. 7. Cost and mass scaling for the motor subsystems to estimate motor costs for the AHSS and Al lightweight design.

Improvements in electric vehicle battery technology influence vehicle lightweighting and material substitution decisions

Joshua Thomas JamesonBurda, Elizabeth A.Moorea, HeshamEzzatbRandolphKirchainaRichardRothaa Materials Systems Laboratory, Massachusetts Institute of Technology, 77 Massachusetts Ave, E19-695, Cambridge, MA 02139, ...
Fig. 1. Aluminium Die Cast Parts.

Automobile Parts Casting-Methods and Materials Used: A Review

Summary of "Automobile Parts Casting-Methods and Materials Used: A Review" This material is based on the paper "Automobile Parts Casting-Methods ...
Figure 6. The pressure field at the times of impact and immediately afterwards

On the CFD Modelling of Slamming of the Metal Melt in High-Pressure Die Casting Involving Lost Cores

by Sebastian Kohlstädt 1,2,Michael Vynnycky 1,3,* andStephan Goeke 41Division of Processes, Department of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 100 ...
Figure 1.Base shell configuration of notebook computer.

Die-Casting Parameter Sizing for AZ91D in Notebook Computer Base Shell

Yung-Kuang Yang and Chorng-Jyh Tzeng Keywords: ANOVA, AZ91D, Die-casting, Taguchi method, Stress–strain. Introduction Magnesium and its alloys are becoming increasingly ...
Fig. 1. XRD profile of the ADC12 alloy sample produced by the diecasting process. Bragg diffractions of Al and Si polycrystals are observed. Note that the Bragg diffractions of Au2Si and AuCu3 alloys are detected. The XRD profile of the ADC12 ingot sample was also displayed for comparison.

Effect of vacuum annealing and characterization of diecast ADC12 aluminum alloys

Effect of vacuum annealing and characterization of diecast ADC12 aluminum alloys Jo, Jihoon (Department of Materials Science and Engineering, Chosun ...
Fig. 2. Baseline and Optimized plunger speed profiles.

On the probabilistic nature of high-pressure die casting

EwanLordanaYijieZhangaKunDouabAlainJacotacChrysoulaTzileroglouaPaulBlakedZhongyunFanaaBrunel Centre for Advanced Solidification Technology, Brunel University London, Uxbridge, Middlesex, UB83PH, UKbSchool of Metallurgy and Environment, Central South University, ...
Figure 1 A typical structure of CPU package and heat sink module.

Challenges in Cooling Design of CPU Packages for High-Performance Servers

Abstract Jie WeiCorporate Product Technology Unit, Fujitsu Limited , Kawasaki , Japan Cooling technologies that address high-density and asymmetric heat ...
Fig. 2. Comparison of strengths of salt cores squeezed and shot from different salt kinds (mean value of 6 cores; fraction 0.063 – 1.0 mm; A = squeezed cores (104 MPa); B = shot ones (binder Na – water glass 7.5 – 8.0 bars)

Lost Cores for High-Pressure Die Casting

P. Jelínek, E. Adámková*Department of Metallurgy and Foundry Engineering, VŠB-Technical University of Ostrava, listopadu 2172/15, 708 33 Ostrava – Poruba, ...
Fig. 1. TiN- and Ti(B,N)-coated core with the corresponding cast.

Application of wear-resistant PACVD coatings in aluminium diecasting: economical and ecological aspects

Author links open overlay panelC.PfohlaA.Gebauer-TeichmannbK.-T.Rieaa Institut für Oberflächentechnik und Plasmatechnische Werkstoffentwicklung, TU Braunschweig, Bienroder Weg 53, D-38108 Braunschweig, Germanyb Fraunhofer ...
Sources of Porosity in Die Casting

How to Control Porosity With Processing Parameters

Sources of Porosity in Die Casting The porosity of die cast parts is one of the primary concerns of buyers ...
Schematic of a hot-chamber machine

Hot Chamber Die Casting Method vs Cold Chamber Die Casting Method

Hot Chamber Die Casting Method vs Cold Chamber Die Casting Method Depending on the project, aluminium casting is carried out ...
measuring can be done three ways

How to Avoid Die Casting Defects

Reference : https://diecasting.com/blog/how-to-avoid-die-casting-defects/ The production of die-castings includes a number of steps, any of which can result in a defective ...
다이 캐스팅의 대부분을 차지하는 주요 합금

HPDC in the Automotive Industry

Origin Article : https://www.diecastingdesign.org/blog/advancements-in-die-casting/ HPDC in the Automotive Industry There are several reasons HPDC is a popular method within the ...
Aluminum applications are classified into 2 categories (platform and component) and 13 groups

Automotive applications for aluminum

New DuckerFrontier survey finds aluminum remains fastest growing automotive material, emerging as a preferred metal for EVs orgin article: New ...
FLOW-3D Courtesy Littler Diecasting Corporation, (www.flow3d.co.kr)

CFD for die casting processes

Computer simulation techniques for die casting processes Die casting is the go-to manufacturing technology for mass-produced, lightweight components made from ...
구배 치수가 있는 구배 원통의 종단 뷰

Die casting Design geometry

Design geometry reference : https://en.wikipedia.org/wiki/Die_casting There are a number of geometric features to be considered when creating a parametric model ...

ALUMINUM DIE CASTING

알루미늄 다이캐스팅이란? 알루미늄 다이캐스팅은 다이캐스팅 부품의 한 유형으로 가열된 액체 알루미늄 또는 알루미늄 합금을 다이캐스팅 머신에 장착된 다이에 고압으로 주입하여 ...
P-Q Squared Analysis

P-Q Squared Analysis – Korea

PQ 제곱 분석 This article is from FSI (flow3d.com), a developer of numerical analysis software FLOW-3D. English Korea PQ 2 ...
HPDC Oxides Simulation | FLOW-3D CAST

High Pressure Die Casting

High Pressure Die Casting CASTMAN reflects the high-pressure die casting suitability review simulation using FLOW-3D, which is recognized for its ...
An engine block with aluminium and magnesium die castings

다이캐스팅 공정의 이점

다이캐스팅 공정의 이점 (Language:Korean) The cylinder block for BMW N52 (6-cylinder engine) series. It's made by Al casting (Cylinder, Water-Jacket ...

Aluminum Diecasting Parts

CASTMAN has been introducing outstanding die-casting products through leading activities in the die-casting industry, and continuously contributing to the manufacturing ...