Technical Resource For Aluminum Die Casting

Figure 22. The difference in the material quantity between Standard SCIM and High-Efficiency SCIM. Source: [98].

Performance Evaluation of Three-Phase Induction Electric Motors: A Handbook-Level Summary (1945-2020)

The content of this introduction paper is based on the article "A Performance Evaluation of Three-Phase Induction Electric Motors between ...

04/19/2025 / Aluminium-E, Applications, CAD, Efficiency, Technical Data-E

Fig. 11. Sectional View of Lower End Ring

Quality Evaluations of Induction Motor Rotors during Die Casting Process

This introduction paper is based on the paper "Quality Evaluations of Induction Motor Rotors during Die Casting Process" published by ...

04/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Computer simulation, Copper-E, Die casting, Efficiency, High pressure die casting, Technical Data-E

Fig. 1. The flowchart of the manufacturing process

Development of Water-Soluble Composite Salt Sand Cores Made by a Hot-Pressed Sintering Process

This introduction paper is based on the paper "Development of Water-Soluble Composite Salt Sand Cores Made by a Hot-Pressed Sintering ...

04/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Salt Core, Salt Core-E, STEP, Technical Data-E

Figure 13. Surface of the SA-sample analyzed with the confocal laser scanning microscope. The top images show the sample’s surface before coming into contact with molten salt and the bottom two images show the surface after molten salt contact. Next to the laser images (a,c), the corresponding optical images are displayed (b,d). No significant change in the surface can be seen. The results of the confocal laser scanning microscopy for the other two droplets do not differ qualitatively.

Influence of Salt Support Structures on Material Jetted Aluminum Parts

This introduction paper is based on the paper "Influence of Salt Support Structures on Material Jetted Aluminum Parts" published by ...

04/16/2025 / Aluminium-E, aluminum alloy, automotive-E, CAD, Casting Technique, Die casting, Mechanical Property, Microstructure, Review, Salt Core, Salt Core-E, Technical Data-E, thermophysical properties

Design with White Light-Emitting Diodes for an Automotive Low-Beam Projector Headlamp

This introduction paper is based on the paper "Design with White Light-Emitting Diodes for an Automotive Low-Beam Projector Headlamp" published ...

04/15/2025 / Aluminium-E, automotive-E, CAD, Efficiency, IGS, Technical Data-E

Fig. 1 Microstructure of H (a), L (b), T (c) alloys in as-cast state.

DESIGN OF A NEW CASTING ALLOYS CONTAINING LI OR TI+ZR AND OPTIMIZATION OF ITS HEAT TREATMENT

This introduction paper is based on the paper "DESIGN OF A NEW CASTING ALLOYS CONTAINING LI OR TI+ZR AND OPTIMIZATION ...

04/14/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Salt Core, Technical Data-E, thermophysical properties

Figure 3. Buckling analysis model: boundary condition and load cases.

Experimental and Numerical Study of an Automotive Component Produced with Innovative Ceramic Core in High Pressure Die Casting (HPDC)

This introduction paper is based on the paper "Experimental and Numerical Study of an Automotive Component Produced with Innovative Ceramic ...

Figure 1. Crank case specimen produced with the HPDC process.

Minimizing the casting defects in high-pressure die casting using Taguchi analysis

This introduction paper is based on the paper "Minimizing the casting defects in high-pressure die casting using Taguchi analysis" published ...

Figure 6. Sample images of parts produced by compound (a–c) and hybrid casting (d); (a,b) AlSi7Mg0.3 LPDC subsize front axle carrier frame demonstrator with integrated EN AW-6060 extrusion, general (a) and detail view (b); (c) AlSi9Cu3 HPDC e-motor housing demonstrator with integrated aluminum tubes as cooling channels, cast by ae group AG, Gerstungen, Germany; (d) aerospace secondary structure hybrid bracket combining a CFRP and an aluminum HPDC component [131] (all images by Fraunhofer IFAM).

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

This article introduces the paper ['Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part ...

04/12/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, IGES, Magnesium alloys, Microstructure, Quality Control, Review, Technical Data-E

Fig. 4. Anodized element made from the AC-AlSi9Cu3 aluminium alloy, produced by the Pressure Cast method

Anodization of cast aluminium alloys produced by different casting methods

This introduction paper is based on the paper "Anodization of cast aluminium alloys produced by different casting methods" published by ...

04/11/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, AUTOMOTIVE Parts, CAD, Die casting, High pressure casting, High pressure die casting, Microstructure, Sand casting, Technical Data-E

Figure 6. Images showing interior applications of HPDC magnesium alloys: (a) AZ91D automotive audio amplifier cast by Twin City die casting company [44]; (b) AM60 display bracket on 2021 ford explorer; (c) AM60 steering column cast by Meridian lightweight technologies; (d) AM50 center console on Audi A8 and (e) AM60 center stack on JLR defender [45] (courtesy of GF casting solutions).

Applications of High-Pressure Die-Casting (HPDC) Magnesium Alloys in Industry

This introduction paper is based on the paper "Applications of High-Pressure Die-Casting (HPDC) Magnesium Alloys in Industry" published by "IntechOpen" ...

04/10/2025 / Aluminium-E, automotive-E, AZ91D, CAD, Die casting, Die Casting Congress, Die casting Design, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Sand casting, Technical Data-E

The Effect of Microstructural Features, Defects and Surface Quality on the Fatigue Performance in Al-Si-Mg Cast Alloys

This introduction paper is based on the paper "The Effect of Microstructural Features, Defects and Surface Quality on the Fatigue ...

04/10/2025 / Al-Si alloy, Aluminium-E, aluminum alloys, Aluminum Casting, CAD, Die casting, Microstructure, Quality Control, Sand casting, secondary dendrite arm spacing, Technical Data-E, Thin films

Figure 4.1: Compression chamber of Gleeble-3800 thermo-mechanical simulator showing the sample, thermocouple, load cell and L-gauge.

Material characterization of aluminum alloys for automotive and aerospace applications

This introduction paper is based on the paper "Material characterization of aluminum alloys for automotive and aerospace applications" published by ...

04/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, STEP, Technical Data-E

Figure 2.1: Rotor test setup for measurements of inter-bar resistance.

On Inter-bar Currents in Induction Motors with Cast Aluminium and Cast Copper Rotors

This introduction paper is based on the paper "On Inter-bar Currents in Induction Motors with Cast Aluminium and Cast Copper ...

04/09/2025 / Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Efficiency, Technical Data-E

Analysis and Reduction of Parasitic Effects in Induction Motors With Die-Cast Rotors

This introduction paper is based on the Doctoral Thesis "Analysis and Reduction of Parasitic Effects in Induction Motors With Die-Cast ...

04/09/2025 / Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Die casting, Efficiency, Review, Technical Data-E

Fig. 19—Appearance of Chinese script a-Fe compound in: (a) OM image of an as-cast part, and (b) SEM image of a tensile tested part.

Inhomogeneous Skin Formation and Its Effect on the Tensile Behavior of a High Pressure Die Cast Recycled Secondary AlSi10MnMg(Fe) Alloy

This introduction paper is based on the paper "Inhomogeneous Skin Formation and Its Effect on the Tensile Behavior of a ...

04/09/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), IGS, Microstructure, secondary dendrite arm spacing, Technical Data-E

Fig. 1. (a) Diagram of HPDC configuration showing different parts, (b) Top view of an actual cast part, and (c) Side view of an actual cast part showing the steps with wall thickness of 1-, 2-, 4-, 6-, 10- and 15-mm. (Adapted with permission from Dalai et al. [19]).

Evaluation of detrimental effect on the ductility caused by the inhomogeneous skin and casting defects in a high pressure die cast recycled secondary alloy

This introduction paper is based on the paper "[Evaluation of detrimental effect on the ductility caused by the inhomogeneous skin ...

04/09/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Segment, Technical Data-E

Fig. 16. Wear profiles at RT and 200 °C.

Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy

This introduction paper is based on the paper "Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy" published by "Elsevier B.V." ...

04/08/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, AUTOMOTIVE Parts, CAD, Die casting, Efficiency, Mechanical Property, Microstructure, Technical Data-E

Figure 6. Rows (a-d) represent Porosity, Shrinkage, Cold Fill, and Foreign body; columns (i-iii) show the isolated flaw class based on the flaw class, bounding boxes, and highlighted bounding boxes. Bounding box color indicates the grade as follows: grade 1 (blue), grade 2 (green), grade 3 (orange), grade 4 (brown).

Automated Defect Detection through Flaw Grading in Non-Destructive Testing Digital X-ray Radiography

This introduction paper is based on the paper "Automated Defect Detection through Flaw Grading in Non-Destructive Testing Digital X-ray Radiography" ...

04/08/2025 / Aluminium-E, aluminum alloy, Aluminum Casting, Aluminum Die casting, CAD, convolutional neural network, deep learning, Die casting, Quality Control, Segment, Technical Data-E

Fig. 5Pareto diagram for production downtime in the foundry

Improving Production Efficiency and Quality in an Aluminum Processing Company Through Lean Practices

This introduction paper is based on the paper "IMPROVING PRODUCTION EFFICIENCY AND QUALITY IN AN ALUMINUM PROCESSING COMPANY THROUGH LEAN ...

04/08/2025 / Aluminium-E, Aluminum Die casting, CAD, Die casting, Efficiency, Quality Control, Review, Technical Data-E

Fig. 1 Schematic representation of experimental apparatus

JIS ADC12 Aluminum Alloy Semi-Solid Slurry Preparation Technology by Applying Mechanical Vibration

This introduction paper is based on the paper "[JIS ADC12 Aluminum Alloy Semi-Solid Slurry Preparation Technology by Applying Mechanical Vibration]" ...

04/07/2025 / ADC12, Aluminium-E, aluminum alloy, Applications, CAD, Die casting, High pressure die casting, Microstructure, Technical Data-E

Figure 1. Casting region with gating system and 8 tensile samples HPDC tensile.

Evolution of Dilatant Shear Bands in High Pressure Die Casting for Al-Si Alloy

This introduction paper is based on the paper "The Evolution of Dilatant Shear Bands in High Pressure Die Casting for ...

04/07/2025 / Al-Si alloy, Aluminium-E, AZ91D, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Review, Segment, STEP, Technical Data-E

Fig. 4: 3D morphology of porosity in HPDC AM60 alloys: (a) overall view of porosities in specimen; (b) a zoom-in area showing four types of porosities, such as gas-shrinkage pore (c), gas-pore (d), net-shrinkage (e), and island-shrinkage (f) [25]

Revealing Microstructure Characteristics in High Pressure Die Cast Alloys with X-ray Microtomography: A Handbook Overview

This introduction paper is based on the paper "Characteristics and distribution of microstructures in high pressure die cast alloys with ...

04/07/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, Die casting, finite element simulation, High pressure die casting, Microstructure, Technical Data-E

Fig. 1. Statorbuchse EC, a) Geometry, b) EC 75, c) EC 55

Effect of Core Temperature on HPDC Internal Casting Quality

This introduction paper is based on the paper "Effect of Core Temperature at HPDC on the Internal Quality of the ...

04/07/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, Aluminum Casting, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E, temperature field

Figure 5: Laser marked identifier on aluminum die casting alloy.

Review of technologies for identification of die casting parts

The content of this introduction paper is based on the article "Review of technologies for identification of die casting parts" ...

04/05/2025 / Aluminium-E, Aluminum Die casting, Applications, CAD, Die casting, Review, Segment, STEP, Technical Data-E

Fig. 1. Schematic of FSP experimental setting with tool shoulder and pin geometry and position of miniature and bulk E8 tensile specimens with respect to FSP nugget zone.

Friction Stir Processing: A Thermomechanical Processing Tool for High Pressure Die Cast Al-Alloys for Vehicle Light-weighting

This introduction paper is based on the paper "Friction Stir Processing: A Thermomechanical Processing Tool for High Pressure Die Cast ...

04/04/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, automotive-E, CAD, Die casting, High pressure die casting, Microstructure, Technical Data-E

Optimizing Sustainability in Motorcycle Die Casting: Integrating Waste Heat Recovery and Metal Scrap Recycling

This introduction paper is based on the paper "Optimizing Motorcycle Manufacturing Sustainability through the Integration of Waste Heat Recovery and ...

04/04/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, deep learning, Die casting, Efficiency, Electric vehicles, Segment, Technical Data-E

Figure 1: Change of the mechanical properties of the three magnesium alloys (left) and fatigue strength increase of AS 31 (right) due to Vacural® die casting

Mechanical properties and fatigue behaviour of magnesium alloys for castingsused in e-mobility applications based on different casting processes

M. Schütze1, J. Ganzenmüller2, M. Becker3, C. Mangos1, G. Piazza2, L. Kallien1, E. Beeh21Aalen University; 2German Aerospace Center (DLR), Stuttgart; ...

04/04/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, Die casting, Magnesium alloys, Technical Data-E

Figure 1. schematic views of; a) vertical; b) horizontal and c) curved die chill casting processes

Data Models for Casting Processes – Performances, Validations and Challenges

This introduction paper is based on the paper "Data Models for Casting Processes – Performances, Validations and Challenges" published by ...

04/04/2025 / Aluminium-E, Applications, CAD, CFD, Computational fluid dynamics (CFD), Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Technical Data-E

Fig. 4. Schematic view of individual devices in the casting workplace: (1 – high pressure casting machine, 2 – machine extraction, 3 – cutting press, 4 – data matrix code punch, 5 – foundry mould treatment manipulator, 6 – cooling bath, 7 – holding furnace, 8 – handling robot, 9 – robotic, automatic palletizing)

Green Innovations in Foundry Production Processes of Automobile Castings

This introduction paper is based on the paper "Green Innovations in Foundry Production Processes of Automobile Castings" published by "Rocznik ...

04/03/2025 / Aluminium-E, automotive-E, CAD, Die casting, Efficiency, High pressure casting, High pressure die casting, STEP, Technical Data-E

Figure 1. Systematic workflow to analyze datasets, preprocessing, selecting models, and evaluating them to improve die-casting part classification systems.

Improving Die-Casting Part Classification using Transfer Learning with Deep Convolutional Neural Networks

This introduction paper is based on the paper "Improving Die-Casting Part Classification using Transfer Learning with Deep Convolutional Neural Networks" ...

04/03/2025 / Aluminium-E, aluminum alloy, Aluminum Casting, Applications, CAD, convolutional neural network, deep learning, Die casting, Efficiency, Quality Control, Technical Data-E

Effects of Trace Variation of Al Content on Microstructure and Properties of HPDC Mg-4Sm-2Al Alloy

This introduction paper is based on the paper "Effects of Trace Variation of Al Content on Microstructure and Properties of ...

04/03/2025 / Aluminium-E, ANOVA, Applications, AZ91D, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Technical Data-E

Interface Microstructure and Evolution Mechanism of Wire Arc Additively Manufactured H13 Steel-Copper Hybrid Components

This introduction paper is based on the paper "Interface microstructure and evolution mechanism of wire arc additively manufactured H13 steel-copper ...

04/03/2025 / Aluminium-E, AUTOMOTIVE Parts, CAD, Cu melt, Die casting, Efficiency, finite element simulation, Mechanical Property, Microstructure, Technical Data-E, temperature field

Figure 3: Experimentation setup: vertical die casting machine of the capacity of 100 Tons (Industrial caseCGL)

Analysis and Optimisation of High Pressure Die Casting Parameters to Achieve Six Sigma Quality Product Using Numerical Simulation Approach

This introduction paper is based on the paper "Analysis and Optimisation of High Pressure Die Casting Parameters to Achieve Six ...

04/03/2025 / Aluminium-E, CAD, Copper-E, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, Taguchi method, Technical Data-E, 해석

Figure 1 A typical structure of CPU package and heat sink module.

Challenges in Cooling Design of CPU Packages for High-Performance Servers

This introduction paper is based on the paper "Challenges in Cooling Design of CPU Packages for High-Performance Servers" published by ...

04/02/2025 / Air cooling, air-cooled heat sinks, Aluminium-E, Applications, CAD, cold plate, cooling solutions, Efficiency, Heat Sink, heat sink-E, heat spreader, Review, super computer, Technical Data-E

Figure 1. SDAS definition: the distance between two secondary dendrites.

Casting Microstructure Inspection Using Computer Vision: Dendrite Spacing in Aluminum Alloys

This introduction paper is based on the paper "Casting Microstructure Inspection Using Computer Vision: Dendrite Spacing in Aluminum Alloys" published ...

04/02/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, casting microstructure inspection, convolutional neural network, deep learning, Die casting, Microstructure, Quality Control, secondary dendrite arm spacing, Segment, Technical Data-E

Fig. 1. TiN- and Ti(B,N)-coated core with the corresponding cast.

Application of wear-resistant PACVD coatings in aluminium diecasting: economical and ecological aspects

This introduction paper is based on the paper "Application of wear-resistant PACVD coatings in aluminium diecasting: economical and ecological aspects" ...

04/02/2025 / Aluminium die coating, Aluminium-E, Applications, CAD, coated cores, Minimal lubrication, PACVD, PACVD; Thin films; Aluminium die coating; Coated cores; Minimal lubrication, Technical Data-E, Thin films

Fig. 6. Sketch of the casting technique used by Gibbs Die Casting to cast Mg alloys [144].

Progress and prospects in Mg-alloy super-sized high pressure die casting for automotive structural components

This introduction paper is based on the paper "Progress and prospects in Mg-alloy super-sized high pressure die casting for automotive ...

04/02/2025 / Alloying elements, Aluminium-E, automotive-E, AZ91D, CAD, Casting Technique, Die casting, Efficiency, Electric vehicles, High pressure die casting, Microstructure, Technical Data-E

Fig. 4 - Porosity identify by a) X-ray on components from the first experimental activity, b) FEM simulations, c) X-ray on components from the final experimental activity (optimization of process parameters)

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

This introduction paper is based on the paper "Numerical and experimental analysis of a high pressure die casting Aluminum suspension ...

04/02/2025 / Aluminium-E, aluminum alloy, Applications, CAD, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Salt Core, STEP, Technical Data-E

Figure 2. The creep resistance vs. castability and cost (represented by the relative size of a circle that is larger with increasing costs) of reviewed magnesium alloys.

Newly Developed Magnesium Alloys for Powertrain Applications

This introduction paper is based on the paper "Newly Developed Magnesium Alloys for Powertrain Applications" published by "JOM: the journal ...

04/02/2025 / A380, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, AZ91D, CAD, Die casting, Magnesium alloys, Review, Technical Data-E

Figure 8. The megacasting replaces many stamped parts at the rear of this Volvo's chassis (Carney, 2022)

New Trends in Aluminum Die Casting Alloys for Automotive Applications

This introduction paper is based on the paper "New Trends in Aluminum Die Casting Alloys for Automotive Applications" published by ...

04/02/2025 / Al-Si alloy, Aluminium-E, Aluminum Casting, Aluminum Die casting, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Heat Sink, High pressure die casting, High pressure die casting (HPDC), Sand casting, Technical Data-E

Figure 1. Hybrid HPDC casting with gating system, casting and metal sheet. The metal sheet is connected to the casting by the surface contour of the metal sheet (ribs), which is filled by the melt.

Multi-scale simulation of hybrid light metal structures produced by high pressure die casting

This introduction paper is based on the paper "Multi-scale simulation of hybrid light metal structures produced by high pressure die ...

04/02/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, secondary dendrite arm spacing, STEP, Technical Data-E

Fig. 1 Gating system design of clutch housing: (a) case I, (b) case II, and (c) case III

Mould Design for Clutch Housing Parts using a Casting Simulation of High Pressure Die Casting

This introduction paper is based on the paper "Mould Design for Clutch Housing Parts using a Casting Simulation of High ...

04/02/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, AZ91D, CAD, Casting Technique, Die casting, High pressure casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E

Fig. 2 Drawing of the test sample and the sample itself for the tensile test

Monitoring of the microstructure and mechanical properties of the magnesium alloy used for steering wheel manufacturing

This introduction paper is based on the paper "Monitoring of the microstructure and mechanical properties of the magnesium alloy used ...

04/02/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Mechanical Property, Microstructure, Technical Data-E

FIG. 2 Door and window frames for a German sports car (Photo: Georg Fischer AG). Telai di portiere e finestrini di un’automobile sportiva tedesca (Photo: Georg Fischer AG).

The tool steel producer’s contribution to successful die casting of structural components

This introduction paper is based on the paper "The tool steel producer's contribution to successful die casting of structural components" ...

03/31/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

Fig. 1. The components of intermetallic phases examined using XRD and TEM in the Mg4LaxAl (x ¼ 08, wt.%) alloys fabricated by gravity die casting. The purple dotted lines correspond to the critical Al/La ratio for the formation of certain simplex intermetallic phase, and the dotted gray area corresponds to the Al/La range where only Mg12La phase forms. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

Developing a die casting magnesium alloy with excellent mechanical performance by controlling intermetallic phase

This article introduces the paper "Developing a die casting magnesium alloy with excellent mechanical performance by controlling intermetallic phase". 1 ...

03/31/2025 / A380, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Magnesium alloys, Mechanical Property, Microstructure, Review, Technical Data-E

High-pressure die-cast (HPDC) aluminium alloys for automotive applications

This article introduces the paper ['High-pressure die-cast (HPDC) aluminium alloys for automotive applications'] presented at the ['Advanced materials in automotive ...

03/30/2025 / Aluminium-E, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Die Casting Congress, Electric vehicles, High pressure die casting, Magnesium alloys, Microstructure, Review, Technical Data-E

Figure 3.3 grain structure of as cast meta ls (A) a pure zinc showing typical combination of columnar grains from the mold wall and equiaxed grains in the center, (B) as cast grain for magnesium can be refined by adding an inoculant (C) during the casting process.

General manufacturing route for medical devices

This article introduces the paper ['General manufacturing route for medical devices'] presented at the ['Metallic Biomaterials Processing and Medical Device ...

03/29/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Microstructure, radiator, Review, STEP, Technical Data-E

Figure 4. 3D scheme of the rolling process and 2D simplification in the FE simulation.

Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in Hybrid Components

This introduction paper is based on the paper "Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in ...

03/28/2025 / Aluminium-E, Applications, CAD, Die casting, Electric vehicles, High pressure die casting, Review, Salt Core-E, Sand casting, STEP, Technical Data-E

Fig. 5. (a) Mold lling with three overows attached model, (b) mold lling of part with ve overows.

A Simulation and Fabrication Works on Optimization of High Pressure Aluminum Die Casting Part

The content of this introduction paper is based on the article "A Simulation and Fabrication Works on Optimization of High ...

03/27/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, Computer simulation, Die casting, Draft, Magnesium alloys, STEP, Technical Data-E

Figure 4: SEM images illustrating coating failure in two ways: (a) cracked and (b) detached.

Mechanism of Die Soldering During Aluminum Die Casting

The content of this introduction paper is based on the article "Mechanism of die soldering during aluminum die casting" published ...

03/27/2025 / Aluminium-E, aluminum alloys, Aluminum Casting, Aluminum Die casting, CAD, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Technical Data-E

Figure A. Outer rotor induction motor mesh operation and 2D FEA

High-Efficiency Outer Rotor Induction Machine Design for Diverse Industrial Applications

The content of this introduction paper is based on the article "For different industrial applications: Outer rotor and low speed ...

03/26/2025 / Aluminium-E, Applications, automotive-E, CAD, Copper Rotor, Copper-E, Efficiency, Electric vehicles, Technical Data-E

Performance Enhancement of BLDC Motor for Electric Vehicle Applications

The content of this introduction paper is based on the article "Performance Enhancement of BLDC Motor for Electric Vehicle Applications" ...

03/26/2025 / Aluminium-E, Applications, automotive-E, CAD, Copper-E, deep learning, Efficiency, Electric vehicles, Review, Technical Data-E

Figure 3. Structure of rotor slots and tooth

Efficiency Improvement of Induction Motors via Rotor Slot and Tooth Structure Optimization

The content of this introduction paper is based on the article "Efficiency improvement of induction motors based on rotor slot ...

03/26/2025 / Aluminium-E, Applications, automotive-E, CAD, Copper-E, Efficiency, Review, Technical Data-E

Figure 2. Model of Initial Design (1-Stator, 2-Winding, 3- Rotor, 4- SquirrelCage): a) 2D, b) 3D

Effects of Rotor Bar and Cage Numbers Considering Al and Cu Conductors on The Performance of Asynchronous Traction Motors in Hybrid Electric Vehicles

The content of this introduction paper is based on the article "Effects of Rotor Bar and Cage Numbers Considering Al ...

03/26/2025 / Aluminium-E, Applications, automotive-E, CAD, Copper Rotor, Copper-E, Efficiency, Electric vehicles, Technical Data-E

Analysis of Induction Motor Used In Electric Vehicle Applications and Comparison of Copper Rotor Bars with Aluminium Rotor Bars Using Finite Element Method

The content of this introduction paper is based on the article "Analysis of Induction Motor Used In Electric Vehicle Applications ...

03/26/2025 / Aluminium-E, Applications, automotive-E, CAD, Copper Rotor, Copper-E, Efficiency, Electric vehicles, Technical Data-E

Figure 2-1 - Induction Motor components [2].

Experimental Evaluation, Diagnosis, and Prediction of the Impacts of Power Quality Disturbances in IE2, IE3, and IE4 Class Efficiency Motors.

The content of this introduction paper is based on the article "EXPERIMENTAL EVALUATION, DIAGNOSIS, AND PREDICTION OF THE IMPACTS OF ...

03/26/2025 / Aluminium-E, Applications, CAD, Copper-E, Efficiency, Electric vehicles, IE4 class motors, Review, Segment, STEP, Technical Data-E

Fig.1 The growth trend of magnesium alloy in China’s automobile industry

Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology

This article introduces the paper "Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology". 1. Overview: Title: ...

03/26/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Casting Technique, Die casting, Magnesium alloys, Review, Technical Data-E, 생산성, 자동차, 자동차 산업

Selection of Copper vs. Aluminum Rotors for Induction Motors

The content of this introduction paper is based on the article 'Selection of Copper vs. Aluminum Rotors for Induction Motors' ...

03/25/2025 / Aluminium-E, Applications, CAD, Copper-E, Die casting, Technical Data-E

Copper Rotor Motors: A Step toward Economical Super-Premium Efficiency Motors?

The content of this introduction paper is based on the article 'Copper Rotor Motors: A Step toward Economical Super-Premium Efficiency ...

03/25/2025 / Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Die casting, Efficiency, STEP, Technical Data-E

Fig. 1 Cross section of ceiling fan SPIM

Design and Development of Energy Efficient Single Phase Induction Motor For Ceiling Fan Using Taguchi’s Orthogonal Arrays

The content of this introduction paper is based on the article 'Design and Development of Energy Efficient Single Phase Induction ...

03/25/2025 / Aluminium-E, Applications, CAD, Efficiency, STEP, Taguchi method, Technical Data-E

Development of Customized Software for Designing Gating System of Compressor Rotor Dies

The content of this introduction paper is based on the article 'Development of Customized Software for Designing Gating System of ...

03/25/2025 / Aluminium-E, Aluminum Diecasting, CAD, Computer simulation, Die casting, STEP, Technical Data-E

Fig. 6 - Photograph of copper rotor turned on the OD to expose the conductor bars. Trapped air bubbles are not seen in the bars but are clearly visible in the end ring.

DEVELOPMENT OF THE COPPER MOTOR ROTOR – MANUFACTURING CONSIDERATIONS AND MOTOR TEST RESULTS

The content of this introduction paper is based on the article 'DEVELOPMENT OF THE COPPER MOTOR ROTOR - MANUFACTURING CONSIDERATIONS ...

03/25/2025 / Aluminium-E, Aluminum Die casting, Applications, CAD, Copper Rotor, Copper-E, Die casting, Efficiency, High pressure die casting, Technical Data-E

Figure 1. Schematic illustration of the placement of electric resistance heaters and insulation in the die material testing and now being adopted commercially by motor manufacturers

Copper in the Rotor for Lighter, Longer Lasting Motors

The content of this introduction paper is based on the article 'Copper in the Rotor for Lighter, Longer Lasting Motors' ...

03/25/2025 / Aluminium-E, Applications, CAD, Copper Die casting, Copper Rotor, Copper-E, Die casting, Die Casting Congress, Efficiency, High pressure die casting, Review, Technical Data-E

Figure 4 – Photograph of the Cross Section of a Die-cast Copper Rotor

The die-cast copper motor rotor – a new copper market opportunity

This introductory paper is the research content of the paper "The die-cast copper motor rotor – a new copper market ...

03/25/2025 / Aluminium-E, CAD, Computer simulation, Copper Rotor, Copper-E, Die casting, Efficiency, High pressure die casting, Technical Data-E

Fig:6- Torque-speed and current-speed curve For a 5.5 kW motor

Analysis of Induction Motor with die cast rotor

This introductory paper is the research content of the paper "Analysis of Induction Motor with die cast rotor" published by ...

03/25/2025 / Aluminium-E, Applications, CAD, Copper Rotor, Copper-E, Die casting, Die Casting Congress, Efficiency, High pressure die casting, Review, Technical Data-E

Fig. 1 – Exploded view of typical induction motor. The die cast aluminum end ring with cast fan blades is visible on the rotor. The mulitple conductor bars connecting the end rings are contained within the iron laminations.

Materials & Modifications to Die Cast the Copper Conductors of the Induction Motor Rotor

This introductory paper is the research content of the paper "Materials & Modifications to Die Cast the Copper Conductors of ...

03/25/2025 / Aluminium-E, Aluminum Die casting, CAD, Copper Die casting, Copper Rotor, Copper-E, Die casting, Efficiency, Magnesium alloys, Microstructure, STEP

Figure 3. Core and Rotor Assembly for prototype

Optimizing Design of High Efficiency Induction Motor Considering Cost Effect

This introductory paper is the research content of the paper "Optimizing Design of High Efficiency Induction Motor Considering Cost Effect" ...

03/25/2025 / Aluminium-E, CAD, Copper-E, Die casting, Efficiency, Technical Data-E

Figure 5: Cold flow surface defects at final filling positions.

Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process

This introductory paper is the research content of the paper "Experimental and Theoretical Studies on the Effect of Die Temperature ...

03/24/2025 / A380, Aluminium-E, aluminum alloy, Applications, automotive-E, CAD, Die casting, Efficiency, FLOW-3D, High pressure die casting, STEP, Technical Data-E

Figure 5: Comparison of real cast part and simulation results regarding cold shuts [2]

Correlation between process parameters and quality characteristics in aluminum high pressure die casting

This introductory paper is the research content of the paper ["Correlation between process parameters and quality characteristics in aluminum high ...

03/24/2025 / Aluminium-E, automotive-E, Die casting, Die Casting Congress, Efficiency, High pressure die casting, High pressure die casting (HPDC), Quality Control, STEP, Technical Data-E

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

This introductory paper is the research content of the paper "Numerical and experimental analysis of a high pressure die casting ...

03/24/2025 / Aluminium-E, aluminum alloy, automotive-E, CAD, Die casting, High pressure die casting, STEP, Technical Data-E

Fig. 3. Position of the thermographic camera and the die-casting machine

Temperature field and failure analysis of die-casting die

This introductory paper is the research content of the paper "Temperature field and failure analysis of die-casting die" published by ...

03/24/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, Die casting, Microstructure, Technical Data-E, temperature field

Aluminum Alloys for Structural Die Casting

This introductory paper is the research content of the paper "Aluminum Alloys for Structural Die Casting" published by DIE CASTING ...

03/24/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, Review, Technical Data-E

Design of Automated Production Line and Optimization of Production Scheduling for Die Casting of New Energy Vehicle Motor Shell

This introductory paper is the research content of the paper "Design of Automated Production Line and Optimization of Production Scheduling ...

03/24/2025 / Aluminium-E, aluminum alloy, automotive-E, Die casting, Efficiency, High pressure die casting, Technical Data-E

Figure 1: Research idea framework for this study. This paper is divided into 3 main parts. In the first part, the size and spatial

Local stress/strain field analysis of die-casting Al alloys via 3D model simulation with realistic defect distribution and RVE modelling

This introductory paper is the research content of the paper "Local stress/strain field analysis of die-casting Al alloys via 3D ...

03/24/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Die casting, finite element simulation, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E

Figure 2. Classification of aluminium forming processes used in Audi Q8 BIW structure; adapted from Ref 30.

A NOVEL ALUMINIUM ALLOYS DESIGN STRATEGY FOR LOW USAGE OF CRITICAL RAW MATERIALS AND HIGH CASTING PROCESSIBILITY FOR AUTOMOTIVE APPLICATIONS

This introductory paper is the research content of the paper "A NOVEL ALUMINIUM ALLOYS DESIGN STRATEGY FOR LOW USAGE OF ...

03/24/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Microstructure, Technical Data-E

Fig. 1. (a) Cu-die used for casting plates and (b) set-up for the casting process with Cu-die, vacuum pump, manometer and needle valve for controlling the applied vacuum.

Increasing the conductivity of aluminium high-pressure die casting alloy AlSi9Cu3Fe (226D) by Sr modification of eutectic and intermetallic phases

This introductory paper is the research content of the paper "Increasing the conductivity of aluminium high-pressure die casting alloy AlSi9Cu3Fe ...

03/24/2025 / A380, Al-Si alloy, Alloying elements, Aluminium-E, Applications, CAD, Die casting, Microstructure, Technical Data-E

Fig 7: Simulated results for 100S rotor for filling time

Thermal Factor of Aluminium High pressure Die Casting Container (Mould) to achieve Six Sigma Quality of Castings

This introductory paper is the research content of the paper "Thermal Factor of Aluminium High pressure Die Casting Container (Mould) ...

03/24/2025 / Aluminium-E, aluminum alloy, aluminum alloys, AZ91D, CAD, Die casting, Efficiency, High pressure die casting, Taguchi method, temperature field

Figure 4. SF6 Dilution and Destruction: Machine BFigure 4. SF6 Dilution and Destruction: Machine B

MEASURED SF₆ EMISSIONS FROM MAGNESIUM DIE CASTING OPERATIONS

This introductory paper is the research content of the paper "MEASURED SF₆ EMISSIONS FROM MAGNESIUM DIE CASTING OPERATIONS" published by ...

03/24/2025 / Aluminium-E, CAD, Die casting, IGES, Review, STEP, Technical Data-E

Haitian 8,800 tons GIGA PRESS at Haitian Open Day

Giga Casting and Giga Presses in the Automotive Industry: A Market Overview

This paper introduction was written based on the "Market Overview Giga Casting and Giga Presses in the Automotive Industry" published ...

03/24/2025 / Aluminium-E, Aluminum Die casting, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, Sand casting, Technical Data-E

Fig. 5. STRATFLY MR3 Hypersonic vehicle concept by Fusaro et al. [78].

Medium temperature heat pipes – Applications, challenges and future direction

This introductory paper is the research content of the paper "Medium temperature heat pipes – Applications, challenges and future direction" ...

03/24/2025 / Aluminium-E, Applications, CAD, Die casting, Heat Sink, heat sink-E, radiator, Review, Technical Data-E

Fig. 3. Photographs of the die cast trial product of a reaction shaft support.

A Feasibility Study of the Partial Squeeze and Vacuum Die Casting Process

This article introduces the paper "A feasibility study of the partial squeeze and vacuum die casting process". 1. Overview: Title: ...

03/24/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, Casting Technique, Die casting, High pressure die casting, Microstructure, Technical Data-E, 생산성, 자동차, 자동차 부품, 해석

Design of Lightweight Electric Vehicles

This article introduces the paper 'Design of Lightweight Electric Vehicles' submitted to the University of Waikato 1. Overview: Title: Design ...

03/23/2025 / Aluminium-E, Applications, automotive-E, CAD, CFD, Computational fluid dynamics (CFD), Efficiency, Electric vehicles, Microstructure, Review, Technical Data-E

Effects of microstructure and casting defects on the fatigue behavior of the high-pressure die-cast AlSi9Cu3(Fe) alloy

This article introduces the paper ['Effects of microstructure and casting defects on the fatigue behavior of the high-pressure die-cast AlSi9Cu3(Fe) ...

03/22/2025 / Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, High pressure die casting, Microstructure, Permanent mold casting, Quality Control, Sand casting, secondary dendrite arm spacing, Technical Data-E

Fig. 3.1 Removal of a die casting with side cores

A Hybrid Design Support System for Die Casting Scheme

This article introduces the paper "A Hybrid Design Support System for Die Casting Scheme" presented at The Hong Kong Polytechnic ...

03/21/2025 / Aluminium-E, CAD, Computer simulation, Die casting, Die Casting Congress, Die casting Design, Technical Data-E

PROMISING CASTING ALUMINUM ALLOYS WITHOUT REQUIREMENT FOR HEAT TREATMENT

This introductory paper is the research content of the paper ["'PROMISING CASTING ALUMINUM ALLOYS WITHOUT REQUIREMENT FOR HEAT TREATMENT'"] published ...

03/21/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, Die casting, heat sink-E, High pressure die casting, Microstructure, Permanent mold casting, Technical Data-E

igure 11. A short-shot experiment by using the double PIG-nozzle units for PIG die-casting. (a) Aluminum melt flow into the rectangular die cavity, (b) solidified aluminum melts

Manufacturing of Aluminum Alloy Parts from Recycled Feedstock by PIG Die-Casting and Hot Stamping

This introductory paper is the research content of the paper ["Manufacturing of Aluminum Alloy Parts from Recycled Feedstock by PIG ...

03/21/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, AZ91D, CAD, Casting Technique, Die casting, Die Casting Congress, Heat Sink, High pressure die casting, Microstructure, Permanent mold casting, Sand casting, Technical Data-E

Figure 9: Top: air-cooled example. Bottom: liquidcooled example.

Thermal Challenges of Wide Band Gap Power Electronics Component in Electrical Vehicle

This introductory paper is the research content of the paper "Thermal challenges of Wide Band Gap power electronics component in ...

03/20/2025 / Aluminium-E, Applications, CAD, CFD, cold plate, Computational fluid dynamics (CFD), cooling solutions, Efficiency, Electric vehicles, heat spreader, Technical Data-E

Figure 1. Network layout and technology stack from the HDPC cell to the storage solution

Towards a Data Lake for High Pressure Die Casting

This introductory paper is the research content of the paper "Towards a Data Lake for High Pressure Die Casting" published ...

03/20/2025 / Aluminium-E, Applications, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Segment, STEP, Technical Data-E

Die Casting Technology: A Comprehensive Overview (Die Casting Automotive Body Components Handbook)

This paper introduction was written based on the "THE Aluminium Automotive MANUAL Manufacturing – Casting methods" published by the European ...

03/20/2025 / Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, Casting Technique, Die casting, High pressure die casting, Sand casting, Technical Data-E

Figure1. Sludge factor versus temperature [14, 16].

Casting Characteristics of Aluminum Die Casting Alloys

This article introduces the paper "Casting Characteristics of Aluminum Die Casting Alloys" presented at the "US Department of Energy, Office ...

03/20/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, automotive-E, CAD, Die casting, Die Casting Congress, Microstructure, Technical Data-E

Figure 3.2: Shrinkage and porosity defect

Study of Process Parameters in High Pressure Die Casting

This introductory paper is the research content of the paper "Study of Process Parameters in High Pressure Die Casting" published ...

03/19/2025 / A380, Aluminium-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Review, Taguchi method, Technical Data-E

Figure 4-7. Cooling system of the 3D printed sliders

INNOVATIVE COOLING SOLUTIONS OF HPDC TECHNOLOGY

This introductory paper is the research content of the paper ["INNOVATIVE COOLING SOLUTIONS OF HPDC TECHNOLOGY"] published by [Multidiszciplináris Tudományok] ...

03/19/2025 / Aluminium-E, CAD, conformal cooling, cooling solutions, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Technical Data-E

Injection Parameters Setting in High-Pressure Die Casting

This introductory paper is the research content of the paper "Injection Parameters Setting in High-Pressure Die Casting" published by STM ...

03/19/2025 / Al-Si alloy, Aluminium-E, CFD, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, Salt Core, Taguchi method, Technical Data-E

Fig. 17 e Static failure modes for the SPR joints under quasi-static tests.

Influence of process parameters and heat treatment on self-piercing riveting of high-strength steel and die-casting aluminium

This introductory paper is the research content of the paper "Influence of process parameters and heat treatment on self-piercing riveting ...

03/19/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, Die casting, finite element simulation, High pressure die casting, Microstructure, Review, Technical Data-E

Fig. 1. Schematic presentation of the location of samples AZ80DL and AZ80DS taken from the tensile sample.

Influence of microstructure on the corrosion of diecast AZ91D

This introductory paper is the research content of the paper "Influence of microstructure on the corrosion of diecast AZ91D" published ...

03/19/2025 / Aluminium-E, Applications, AZ91D, CAD, Die casting, Magnesium alloys, Microstructure, Review, Technical Data-E

Influence of Alumina (Al2O3) and Titanium Diboride (TiB2) Nanoparticulates on the Microstructure and Properties of Al-Si9-Cu3-Fe1 Alloys for High Pressure Die Casting Applications

This introductory paper is the research content of the paper "Influence of Alumina (Al2O3) and Titanium Diboride (TiB2) nanoparticulates on ...

03/19/2025 / A380, Al-Si alloy, Alloying elements, Aluminium-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Review, secondary dendrite arm spacing, Technical Data-E

Figure 3. Microstructure near porosity in the Mg-Al-Zn alloy.

Evaluation of the Microstructure and Properties of As-Cast Magnesium Alloys with 9% Al and 9% Zn Additions

This article introduces the paper "Evaluation of the Microstructure and Properties of As-Cast Magnesium Alloys with 9% Al and 9% ...

03/19/2025 / Alloying elements, Aluminium-E, Applications, CAD, convolutional neural network, Die casting, Electric vehicles, Magnesium alloys, Microstructure, Sand casting, Technical Data-E

Figure 6: Short shot with 10% volume fill: (top), simulation (bottom) experiment. For TDIE = 27o C and metal super-heat TAL = -10oC.

INDUSTRIAL SCALE DIE FILLING AND THE USE OF SHORT SHOTS TO UNDERSTAND THERMAL AND FLOW EFFECTS

This introductory paper is the research content of the paper ["INDUSTRIAL SCALE DIE FILLING AND THE USE OF SHORT SHOTS ...

03/18/2025 / Aluminium-E, Applications, CAD, CFD, Computational fluid dynamics (CFD), Die casting, Die Casting Congress, High pressure die casting, High pressure die casting (HPDC), Review, Technical Data-E

Figure: 6.4 Fill time for the 1st experiment

IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OF COMPLEX HOUSINGS

This introductory paper is the research content of the paper "IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OF COMPLEX HOUSINGS" ...

03/18/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, AZ91D, CFD, Die casting, High pressure die casting, Sand casting, Taguchi method, Technical Data-E

Figure 6: A multiple test bar mold is used to cast specimens for mechanical testing. (N-Tec)

Improving Die Casting Melt Quality and Casting Results with Melt Quality Analysis and Filtration

This introductory paper is the research content of the paper ["Improving Die Casting Melt Quality and Casting Results with Melt ...

03/18/2025 / Aluminium-E, aluminum alloy, Aluminum Casting, Applications, CAD, Die casting, Mechanical Property, Sand casting, Technical Data-E

Fig. 5 – Coated areas in the case of a HPDC mould for a pinion housing

Improvement of the Die Casting Molds Cavities by Ceramic Surface Treatment

This introductory paper is the research content of the paper "Improvement of the Die Casting Molds Cavities by Ceramic Surface ...

03/18/2025 / Aluminium-E, ANOVA, Applications, Die casting, High pressure die casting, Technical Data-E

Figure 1. Change in mould temperature during the cast of ZSA.

Improvement and stabilization of the electrochemical properties of zinc alloys during casting

This introductory paper is the research content of the paper "Improvement and stabilization of the electrochemical properties of zinc alloys ...

03/18/2025 / Aluminium-E, aluminum alloy, Efficiency, Heat Sink, Microstructure, Technical Data-E, temperature field

Figure 5. Cause-effect Diagram Flowline Defect

Implementation Six Sigma and Data Mining to Improve Die Casting Production Process at PT. AB

This introductory paper is the research content of the paper "Implementation Six Sigma and Data Mining to Improve Die Casting ...

03/18/2025 / Aluminium-E, Die casting, Efficiency, Quality Control, Technical Data-E

Fig.1. Illustrations of heat sink samples according to the manufacturing method.

AN OVERVIEW OF HEAT SINK TECHNOLOGY

This article introduces the paper "An Overview of Heat Sink Technology" presented at the IJME 1. Overview: Title: AN OVERVIEW ...

03/18/2025 / Aluminium-E, Applications, CAD, CFD, Efficiency, Heat Sink, heat sink-E, Review, Technical Data-E

Figure 1. Various matrix and strengthening materials are utilized for MMC production[25].

Identify Microstructure and Mechanical Behavior of Aluminum Hybrid Nano Composite Prepared by Casting Technique

This introductory paper is the research content of the paper "Identify Microstructure and Mechanical Behavior of Aluminum Hybrid Nano Composite ...

03/18/2025 / Aluminium-E, aluminum alloy, Applications, Casting Technique, Microstructure, Review, STEP, Technical Data-E

Abbildung 4.1: Darstellung der Biegestab-, Gießspiralen- und Zugstabkokille für die Salzkernprinzipuntersuchungen

Cavity and Composite Casting of Die Casting Components – Numerical Design Methods and Experimental Verification

This introductory paper is the research content of the paper "Hohl- und Verbundguss von Druckgussbauteilen – Numerische Auslegungsmethoden und experimentelle ...

03/18/2025 / Aluminium-E, Aluminum Casting, automotive-E, CAD, Casting Technique, Die casting, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), IGES, Microstructure, Quality Control, Salt Core, Salt Core-E

Figure 1: In a high-speed, automatic helix in-line CT unit the gantry, which accommodates the x-ray tube and the multi-line detector arranged opposite, rotates about the specimens on the conveyor belt [6]

High-speed computer tomography employed in pressure die casting

This introductory paper is the research content of the paper "High-speed computer tomography employed in pressure die casting" published by ...

03/18/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, Quality Control, Technical Data-E

Figure 4.5: Tensile bar die casting in which hot shear specimens were taken from the middle of the reduced section of the tensile bars.

High Temperature Strength Reduces Soldering In Aluminum High Pressure Die Casting

This introductory paper is the research content of the paper "High Temperature Strength Reduces Soldering In Aluminum High Pressure Die ...

03/18/2025 / Al-Si alloy, Aluminium-E, aluminum alloys, Aluminum Casting, Aluminum Die casting, CAD, Die casting, Die Casting Congress, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Segment, Technical Data-E

Figure 1. Car body concepts as a function of production volume.

High Strength Aluminum Alloys in Car Manufacturing

This introductory paper is the research content of the paper "High strength aluminum alloys in car manufacturing" published by IOP ...

03/18/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Microstructure, Review, Technical Data-E

Figure 9- Left: Schematics of a conventional HPDC cold chamber machine [14]; Right: Typical layout of a component produced by a cold chamber machine [15].

High Pressure Die Casting of Zamak alloys

This introductory paper is the research content of the paper "High Pressure Die Casting of Zamak alloys" published by [FEUP ...

03/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, AZ91D, CAD, Die casting, Die Casting Congress, High pressure die casting, High pressure die casting (HPDC), Microstructure, Salt Core, Technical Data-E

Figure 3. Mould surface repaired by TIG welding

High pressure die casting mould repair technologies

This introductory paper is the research content of the paper "High pressure die casting mould repair technologies" published by MTSM2017 ...

03/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, CFD, Die casting, Heat Sink, High pressure die casting, Microstructure, Review, STEP, Technical Data-E

Figure 7: Effect of Pressure Head and Change in Gate Design on the Velocity of Metal Flow: (a) 90° Bend; (b) r/d = 1; (c) r/d = 6; (d) Multiple 90° Bends. The Variables r and d are the Radius of Curvature and the Diameter of the Runner, Respectively

GATING DESIGN CRITERIA FOR SOUND CASTING

This introductory paper is the research content of the paper "GATING DESIGN CRITERIA FOR SOUND CASTING" published by IJMERR. Figure ...

03/17/2025 / Aluminium-E, Applications, CAD, Review, Sand casting, STEP, Technical Data-E

Figure 1. Calculated isothermal section at 298 K for MgAl-Ca alloy system [3].

Fundamental Research Needs for the Magnesium Powertrain Cast Components (MPCC) Project

This introductory paper is the research content of the paper "Fundamental Research Needs for the Magnesium Powertrain Cast Components (MPCC) ...

03/17/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Review, STP, Technical Data-E

Fig. 2 – Schematic picture of a four-chamber casting refining furnace7

Final Report on Refining Technologies of Magnesium

This introductory paper is the research content of the paper "Final Report on Refining Technologies of Magnesium" published by Government ...

03/17/2025 / Aluminium-E, Applications, AZ91D, CAD, Die casting, Magnesium alloys, Review, Technical Data-E

Fig. 3 - Hydrogen removal to gas bubbles in a degasser.

Final Report on Refining Technologies of Aluminum

This introductory paper is the research content of the paper "Final Report on Refining Technologies of Aluminum" published by Government ...

03/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Efficiency, Magnesium alloys, Review, STEP, Technical Data-E

Conceptualization of Mega-Casting Concepts

Fields of Action in Mega-Casting for the Industrialization of Automotive Car Bodies

This introductory paper is the research content of the paper "Fields of Action in Mega-Casting for the Industrialization of Automotive ...

03/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Review, Segment, Technical Data-E

Features and Vehicle Application of Heat Resistant Die Cast Magnesium Alloy

This introductory paper is the research content of the paper "Features and Vehicle Application of Heat Resistant Die Cast Magnesium ...

03/17/2025 / Alloying elements, Aluminium-E, Applications, automotive-E, AZ91D, CAD, Die casting, Magnesium alloys, Mechanical Property, Microstructure, Review, Technical Data-E

Fig. 5. Field of reduced instantaneous thermal stresses induced by temperature field

Experimental-Numerical Model of the Initiation and Propagation of Cracks in Die Inserts

This introductory paper is the research content of the paper ["Experimental-Numerical Model of the Initiation and Propagation of Cracks in ...

03/17/2025 / Aluminium-E, CAD, Die casting, Technical Data-E, temperature field

Fig. 1. Gating system nomenclature [22].

Feature Library of Gating System for a Die-Casting Die

This introductory paper is the research content of the paper "Feature Library of Gating System for a Die-Casting Die" published ...

03/17/2025 / Aluminium-E, CAD, Die casting, Heat Sink, Review, Technical Data-E

Fig. 9. comparison between the experimental sample and simulation result.

Experimental Material Characterization and Formability studies on Aluminium Alloy (AA 8011)

This introductory paper is the research content of the paper ["Experimental Material Characterization and Formability studies on Aluminium Alloy (AA ...

03/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Microstructure, Technical Data-E

Figure 3. Setup for hybrid joining through compound sand casting and induction heating

Expanding Lightweight Design Potential by Hybrid Joining of Aluminum Sheets with Aluminum Casting Through Compound Sand Casting and Induction Heating

This introductory paper is the research content of the paper ["Expanding Lightweight Design Potential by Hybrid Joining of Aluminum Sheets ...

03/17/2025 / Aluminium-E, Aluminum Casting, Applications, CAD, Microstructure, Sand casting, Technical Data-E

Fig. 1. A suction-cast ø3×55 mm Fe-25Ni rod

Estimation of Cooling Rates in Suction Casting and Copper-Mould Casting Processes

This introductory paper is the research content of the paper "Estimation of Cooling Rates in Suction Casting and Copper-Mould Casting ...

03/17/2025 / Aluminium-E, CAD, Copper-E, Mechanical Property, Microstructure

Characterization of Mixed Metals Swaged Heat Sinks for Concentrated Heat Source

This introductory paper is the research content of the paper "Characterization of Mixed Metals Swaged Heat Sinks for Concentrated Heat ...

03/17/2025 / Aluminium-E, Applications, CAD, Die casting, Heat Sink, heat sink-E, Technical Data-E

Figure 1. a) Photograph of the as-solidified top surface of a sample of AM-HP2 cast in air and b) an optical photomicrograph near the ‘free’ surface of a section through the diameter of the casting shown in (a) and showing a very limited extent of oxidation.

AM-HP2: A New Magnesium High Pressure Diecasting Alloy for Automotive Powertrain Applications

This article introduces the paper "AM-HP2: A New Magnesium High Pressure Diecasting Alloy for Automotive Powertrain Applications" by Mark A ...

03/17/2025 / Aluminium-E, Applications, automotive-E, AZ91D, Die casting, High pressure die casting, Magnesium alloys, Microstructure, Technical Data-E

Fig. 3 Optical images of grain refined alloy samples using Al-5Ti-1B at only one magnification (750 ppm Ti,150 ppm B)

Effect of Addition of Grain Refiner and Modifier on Microstructural and Mechanical Properties of Squeeze Cast A356 Alloy

This article introduces the paper "Effect of Addition of Grain Refiner and Modifier on Microstructural and Mechanical Properties of Squeeze ...

03/16/2025 / Al-Si alloy, Aluminium-E, aluminum alloys, Aluminum Casting, AUTOMOTIVE Parts, CAD, Casting Technique, Die casting, Mechanical Property, Microstructure, secondary dendrite arm spacing, Technical Data-E

Figure 8. Developed Al-6Zn-2Mg-1.5Cu alloy propeller

Development of Low-Pressure Die-Cast Al-Zn-Mg-Cu Alloy Propellers Part II: Simulations for Process Optimization

This article introduces the paper "Development of Low-Pressure Die-Cast Al-Zn-Mg-Cu Alloy Propellers Part II: Simulations for Process Optimization". 1. Overview: ...

03/15/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Review, Technical Data-E

Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts

This introductory paper is the research content of the paper ["Establishing Guidelines to Improve the High-Pressure Die Casting Process of ...

03/14/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, AZ91D, CAD, Die casting, Efficiency, finite element simulation, High pressure die casting, Review, Technical Data-E

EFFECTS OF THERMOMECHANICAL TREATMENTS ON THE CHEMICAL AND MECHANICAL PROPERTIES OF Al-Cu Alloy

This introductory paper is the research content of the paper ["EFFECTS OF THERMOMECHANICAL TREATMENTS ON THE CHEMICAL AND MECHANICAL PROPERTIES ...

03/14/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Copper-E, Die casting, Efficiency, Mechanical Property, Microstructure, Technical Data-E, 자동차, 자동차 부품

Fig. 10. Diecast car audio heat sink component with various alloy compositions; (a) Al-1.0 wt%Cu-0.6 wt%Fe-1.5 wt%Si), (b) Al1.0 wt%Cu-0.6 wt%Fe-2.0 wt%Si, (c) Al-2.5 wt%Cu-0.8 wt%Fe11 wt%Si-0.2 wt%Mg-0.3 wt%Mn (ALDC12).

Effect of Alloying Elements on the Thermal Conductivity and Casting Characteristics of Aluminum Alloys in High Pressure Die Casting

This introductory paper is the research content of the paper ["Effect of Alloying Elements on the Thermal Conductivity and Casting ...

03/14/2025 / Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Efficiency, Heat Sink, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E, 금형

Fig. 1. Stages of Heat Sinks design, simulation and manufacturing.

ECO-DESIGN OF HEAT SINKS BASED ON CAD/CAE TECHNIQUES

This introductory paper is the research content of the paper ["ECO-DESIGN OF HEAT SINKS BASED ON CAD/CAE TECHNIQUES"] published by ...

03/14/2025 / air-cooled heat sinks, Aluminium-E, Applications, CAD, Efficiency, Heat Sink, heat sink-E, Review

Bild 1. Einordnung der Karosseriebauweise „Mega-Casting" und dessen Konzepte mit beispielhaften OEM und Modellen im Rahmenwerk der etablierten Karosseriebauweisen (Eigenleistung). Rahmenwerk und Teil-Darstellungen in Anlehnung an Birkert et al. [3], Stellantis [14], Land Rover [15], Tesla [5]. Grafik: WZL

Opportunities and Risks of Mega-Casting in Automotive Production – The Aluminum Die-Casted Body in White

This introductory paper is the research content of the paper ["Opportunities and Risks of Mega-Casting in Automotive Production - The ...

03/14/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), STEP, Technical Data-E

Figure 1 Body with self-supporting shell construction ([3], p.18)

Die Casting or Sheet Metal Forming: A Comparison of Car Body Manufacturing in Times of the “Giga Press”

This introductory paper is the research content of the paper ["Die Casting or Sheet Metal Forming: A Comparison of Car ...

03/14/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, Technical Data-E

Figure 13. Pouring process to assembled mould

Development of water-based core technology for light alloys

This introductory paper is the research content of the paper ["Development of water-based core technology for light alloys"] published by ...

03/14/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Draft, Efficiency, Microstructure, Review, Sand casting, Technical Data-E

Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting

This introductory paper is the research content of the paper ["Development of High Performance Copper Alloy Chill Vent for High ...

03/14/2025 / ADC12, Aluminium-E, AZ91D, CAD, Copper-E, Die casting, Efficiency, Heat Sink, High pressure die casting, High pressure die casting (HPDC), Technical Data-E

Figure 1. (a) Image of “test specimen” HPDC die used in this study, (b) Image of “test specimen” casting using Nemalloy HE700.

Development of High Ductility Al-Zn-Mg Casting Alloys for Automotive Structural Components

This introductory paper is the research content of the paper ["Development of High Ductility Al-Zn-Mg Casting Alloys for Automotive Structural ...

03/14/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Die Casting Congress, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Technical Data-E

Figure 9: Aluminum extruded 2D heat sinks (top left), aluminum machined heat sink (top right), zinc cast heat sinks (bottom left) [8], and new generation zinc cast heat sink (bottom right).

Development of a New High Fluidity Zinc Die Casting Alloy

This introductory paper is the research content of the paper ["Development of a New High Fluidity Zinc Die Casting Alloy"] ...

03/14/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Efficiency, Heat Sink, Magnesium alloys, Mechanical Property, Technical Data-E

FIGURE 1. Schematic of the cup designs A, (left) and B, (right)

Developing a patient individualized flexible silicone implant using SLS and vacuum die casting

This introductory paper is the research content of the paper ["Developing a patient individualized flexible silicone implant using SLS and ...

03/14/2025 / Aluminium-E, CAD, Die casting, Efficiency, IGS, Technical Data-E

Design of Single Cavity Pressure Die Casting Die for Automotive Part of Aluminum Alloy (AlSi-12) Using CAD Tool & Its Manufacturing by HPDC Technology

This introductory paper is the research content of the paper ["Design of Single Cavity Pressure Die Casting Die for Automotive ...

03/14/2025 / Aluminium-E, aluminum alloys, automotive-E, CAD, CFD, Computational fluid dynamics (CFD), Die casting, Die casting Design, High pressure die casting, High pressure die casting (HPDC), Permanent mold casting, Sand casting, Technical Data-E

Figure 7.4: Manufacturing of the demo prototype. Pictures courtesy of Leichtmetallkompetenzzentrum Ranshofen.

Design and Computational Analysis of Compound Castings and other Multi-Material Structures

This introductory paper is the research content of the paper ["Design and Computational Analysis of Compound Castings and other Multi-Material ...

03/14/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, finite element simulation, IGS, Review, Technical Data-E, temperature field, thermophysical properties

Fig. 4. Integrated magnesium door cast inner developed as part of a DOEsponsored project led by GM, right, and equivalent steel stamped door inner, left [10] (Copyright 2015 by IMA. Used with permission).

A review of magnesium die-castings for closure applications

This article introduces the paper "A review of magnesium die-castings for closure applications". 1. Overview: Title: A review of magnesium ...

03/14/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Die casting Design, Draft, Magnesium alloys, Review, Technical Data-E, 자동차, 해석

Influence of Casting Distance on Microstructure of Simultaneously Mixed Controlled Diffusion Solidified Al-Si Alloys

This introductory paper is the research content of the paper ["Influence of Casting Distance on Microstructure of Simultaneously Mixed Controlled ...

03/13/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Microstructure, Review, Technical Data-E, temperature field

Manufacturing of Thin-walled Impeller Based on Optimization of Sand Mold 3D Printing Forming Process

This introductory paper is the research content of the paper ["Manufacturing of Thin-walled Impeller Based on Optimization of Sand Mold ...

03/13/2025 / Aluminium-E, aluminum alloy, ANOVA, Applications, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Sand casting, STEP, Technical Data-E

FIGURE 2 | Possible Mg-based alloys/hybrid materials for application in aerial vehicle construction like a quadcopter. Exemplified sources for further information about the materials are a: Naghdi et al. (2016), b: Dieringa et al. (2004), c: Gavras et al. (2019), d: Dieringa et al. (2017).

Novel Magnesium Based Materials

This introductory paper is the research content of the paper ["Novel Magnesium Based Materials: Are They Reliable Drone Construction Materials? ...

03/13/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Magnesium alloys, Microstructure, Review, Technical Data-E

Fig.4 Grain orientation and grain boundary distribution at position A under different cooling rates

Effects of Cooling Rate on Solidification Structure and Performance of ADC12 Alloy

This introductory paper is the research content of the paper ["Effects of Cooling Rate on Solidification Structure and Performance of ...

03/13/2025 / ADC12, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, Electric vehicles, Microstructure, secondary dendrite arm spacing, Technical Data-E

Fig. 1 Illustration of important terms used in the gating-system

A computer-aided system for multi-gate gating-system design for die-casting dies

This article introduces the paper "A computer-aided system for multi-gate gating-system design for die-casting dies" presented at the The International ...

03/13/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Segment, STEP, Technical Data-E

$Figure 13. Line scan of solute elements in the Al-Fe-Mn-Si system at a specific time step along the FCC-A1 and liquid phases (shown by the white line). (a–c) Show the mole fractions of Fe, Mn, and Si, respectively. (d,e) highlights the phases presence, where Fe and Mn depleted, while Si is segregated.$

Phase Field Simulation of Al–Fe–Mn–Si Quaternary Eutectic Solidification

This introductory paper is the research content of the paper ["Phase Field Simulation of Al–Fe–Mn–Si Quaternary Eutectic Solidification"] published by ...

03/13/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Microstructure, Review, STEP, Technical Data-E, Thin films

Fig.1 Die casting and local structure of automobile rear cabin

Process Analysis and Defect Improvement of Integrated Die Casting Parts for a Certain Automobile Rear Cabin

This introductory paper is the research content of the paper ["Process Analysis and Defect Improvement of Integrated Die Casting Parts ...

03/13/2025 / Aluminium-E, aluminum alloy, Applications, automotive-E, CAD, Die casting, FLOW-3D, High pressure die casting, Salt Core, Technical Data-E

Figure 1: Image of Die in the actual die-casting process, which has cracks (red lines) on the surface.

Predicting Die Cracking in Die-Cast Products Using a Surrogate Model Based on Geometrical Features

This introductory paper is the research content of the paper ["Predicting Die Cracking in Die-Cast Products Using a Surrogate Model ...

03/13/2025 / Aluminium-E, automotive-E, CAD, convolutional neural network, deep learning, Die casting, Die Casting Congress, Efficiency, High pressure die casting, High pressure die casting (HPDC), Technical Data-E, temperature field

Figure 3: Worn solid half of the mould part - mould insert

Use of Duplex PVD Coatings to Increase the Life of Moulds and Cores for die Casting of Aluminium Alloys in the Automotive Industry

This introductory paper is the research content of the paper ["Use of Duplex PVD Coatings to Increase the Life of ...

03/13/2025 / Al-Si alloy, Aluminium-E, Applications, CAD, Die casting, Efficiency, High pressure die casting, Technical Data-E

Fig. 7. Appearance of coated core-pins after 18 shots. The geometry of a pin is 8 mm diameter with 10 mm height. Severe soldered parts and the most slightly soldered part around a pin are shown.

Evaluation of Soldering on Surface-Treated Specimens with both Actual Die Casting and Dipping Test into Molten Al Alloy

This article introduces the paper ["Evaluation of Soldering on Surface-Treated Specimens with both Actual Die Casting and Dipping Test into ...

03/13/2025 / ADC12, Aluminium-E, aluminum alloy, Applications, CAD, Die casting, Technical Data-E

Fig. 1. Distribution of Fe and Al at soldering part. Fe/Al compound layer is observed.

Prediction and Evaluation of Ejecting Stress Distribution at Die Surface of Die-Casting through Numerical Analyses

This article introduces the paper ["Prediction and Evaluation of Ejecting Stress Distribution at Die Surface of Die-Casting through Numerical Analyses"] ...

03/13/2025 / ADC12, Aluminium-E, aluminum alloy, CAD, Die casting, Technical Data-E

Figura 1: rappresentazione in sezione di una macchina da pressocolata

Investigation on the Effects of Innovative Melt Treatments on Microstructure and Mechanical Behaviour of Diecast Al Alloys

This article introduces the paper ["INVESTIGATION ON THE EFFECTS OF INNOVATIVE MELT TREATMENTS ON MICROSTRUCTURE AND MECHANICAL BEHAVIOUR OF DIECAST ...

03/13/2025 / Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Permanent mold casting, Technical Data-E

Fig. 1: SEM images of (a) SiC and (b) Graphite particles.

Investigation on Microstructure and Wear Study on Al-Zn-Mg Alloy Hybrid Composites Fabricated Through Die Casting Process

This article introduces the paper ["Investigation on Microstructure and Wear Study on Al-Zn-Mg Alloy Hybrid Composites Fabricated Through Die Casting ...

03/13/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Casting Technique, Die casting, Microstructure, Review, Technical Data-E

Investigation of wear properties of magnesium and aluminum alloys for automotive applications

This article introduces the paper ["Investigation of wear properties of magnesium and aluminum alloys for automotive applications"] published by [Elsevier] ...

03/13/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Applications, AZ91D, CAD, IGS, Magnesium alloys, Microstructure, Technical Data-E

Figure 1. Schematic illustration of hydraulic injection system. 1

INFLUENCE OF INJECTION PARAMETERS ON THE POROSITY AND TENSILE PROPERTIES OF HIGH-PRESSURE DIE CAST AI-SI ALLOYS: A REVIEW

This article introduces the paper ["INFLUENCE OF INJECTION PARAMETERS ON THE POROSITY AND TENSILE PROPERTIES OF HIGH-PRESSURE DIE CAST AI-SI ...

03/13/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

FIGURE 3: HIGH EFFICIENCY INDUCTION MOTOR IMPROVEMENTS (SOURCE ISR-UC)

Motor System Efficiency Trends

This article introduces the paper ["D 4.1. MOTOR SYSTEM EFFICIENCY TRENDS"] published by [EU-MORE]. D 4.1. MOTOR SYSTEM EFFICIENCY TRENDS ...

03/12/2025 / Aluminium-E, Applications, automotive-E, CAD, Copper-E, Efficiency, Electric vehicles, Rare-earth elements, Review, STEP, Technical Data-E

Fig. 1. Electromotive force series [1-3].

Corrosion of Magnesium Alloys: A Review

This article introduces the paper ["Corrosion of Magnesium Alloys: A Review"] published by ["International Journal of Multidisciplinary and Current Research"] ...

03/12/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Magnesium alloys, Microstructure, Review, Taguchi method, Technical Data-E

Figure-4. Cause and effect diagram undercut cylinder components

Corrective and preventive actions of motor cycle cylinder component leak problem on casting process

This article introduces the paper ["Corrective and preventive actions of motor cycle cylinder component leak problem on casting process"] published ...

03/12/2025 / Aluminium-E, AUTOMOTIVE Parts, CAD, Die casting, ISO 9001, Quality Control, Review, STEP, Technical Data-E

Figure 3. Aluminium-alloy circuit breaker tank by gravity die casting

Co-operative Virtual Foundry for Cost-Effective Casting Simulation

This article introduces the paper ["Co-operative Virtual Foundry for Cost-Effective Casting Simulation"] published by [Technical paper for the 54th Indian ...

03/12/2025 / Al-Si alloy, Aluminium-E, Applications, CAD, Die casting, Efficiency, Microstructure, Sand casting, Technical Data-E, 견적, 제품 개발, 주조 기술

Figure 1. Proposed workflow of the optimization for the combination of topology optimization and process assurance. Starting from the initial design space, a TO with a volume target volume Vt and a parallel process simulation. The One-Step Optimization ends after the first iteration. In the iterative optimization, the design space VDS is modified for every new iteration with a step-length of λ on the basis of previous results.

Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts

This article introduces the paper ["Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts"] published by [MDPI ...

03/12/2025 / Aluminium-E, CAD, CFD, Die casting, Efficiency, finite element simulation, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Review, STEP, Technical Data-E

Fig. 1- Cross section of laser welded ZC 71, thickness 3 mm, 1.5 kW, 3 m/min (17X). Fig. 2- Cross section of laser welded WE 54 T6, thickness 5 mm (11X); A - without welding wire, 2 kW, 2 m/min; B - with 2.3-mm welding wire, 2 kW, 1.25 m/min.

CO2 Laser Beam Welding of Magnesium-Based Alloys

This article introduces the paper ["CO2 Laser Beam Welding of Magnesium-Based Alloys"] published by [Welding Research Supplement]. Fig. 1- Cross ...

03/12/2025 / Alloying elements, Aluminium-E, Applications, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Technical Data-E

Tesla’s new integrated die-casting technology simplifies complicatedmanufacturingprocess, shortens production cycle, and reduces manufacturing costs byat least20%

China’s Auto Makers are Revolutionizing Automotive Manufacturing

This article introduces the paper "China's Auto Makers are Revolutionizing Automotive Manufacturing" published by Horizon Insights Inc in April 2022 ...

03/12/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, Certificate, Die casting, Efficiency, Segment, STP, Technical Data-E

Figure 3. Workstation, Injection System and Coupling System and corresponding main components and location: (1) Cable trimming device; (2) Flower device and drive cylinder; (3) Mold closure system and drive cylinder; (4) Transfer and drive cylinder; (5) Mold and frame; (6) Air, water and oil hoses; (7) Coupling system; (8) Zamak container; (9) Zamak ingot; (10) Zamak injection nozzle; (11) Heating set; (12) Frame base; (13) Pump adaptor; (14) Support base; (15) Rotation mechanism; (16) Coupling tuning system; (17) Rotation drive system; (18) Dowel pins

Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research

This article introduces the paper ["Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research"] published ...

03/12/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Review, Technical Data-E

Figure 6. The HPDC mold setup (top) and demonstrator part (bottom)66

VIABILITY OF FLAX FIBER-REINFORCED SALT CORES FOR ALUMINUM HIGH-PRESSURE DIE CASTING IN EXPERIMENT AND SIMULATION

This article introduces the paper ['VIABILITY OF FLAX FIBER-REINFORCED SALT CORES FOR ALUMINUM HIGH-PRESSURE DIE CASTING IN EXPERIMENT AND SIMULATION'] ...

03/12/2025 / Aluminium-E, Aluminum Casting, Aluminum Die casting, automotive-E, CAD, Casting Technique, CFD, Computational fluid dynamics (CFD), Die casting, High pressure die casting, Microstructure, Salt Core, Technical Data-E

Efficiency and agility of a liquid CO2 cooling system for molten metal systems

This article introduces the paper ["Efficiency and agility of a liquid CO2 cooling system for molten metal systems"] published by ...

03/12/2025 / Aluminium-E, Applications, AZ91D, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Technical Data-E

CAE Modelling of Cast Aluminium in Automotive Structures

This article introduces the paper "CAE modelling of cast aluminium in automotive structures" published by Linköping University. 1. Overview: Title: ...

03/12/2025 / Aluminium-E, Applications, automotive-E, CAD, Efficiency, Electric vehicles, Review, Technical Data-E

Figure 1: Photograph of the produced Brembo brake calliper

New Generation of Brake Callipers to Improve Competitiveness and Energy Savings in Very High Performance Cars

This article introduces the paper "New Generation of Brake Callipers to Improve Competitiveness and Energy Savings in Very High Performance ...

03/12/2025 / Aluminium-E, aluminum alloy, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Microstructure, Review, STEP, Technical Data-E

Automotive Integrated Die Casting Industry Report, 2024

This article introduces the paper ['Automotive Integrated Die Casting Industry Report, 2024'] published by ['ResearchInChina']. Figure 1: 16000T Super-large Intelligent ...

03/12/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Technical Data-E

Cast aluminium engine cradle of the Mercedes-Benz C class (C204) (Photo: Aluminium Rheinfelden)

Die Casting Technology for Automotive Body Components: A Handbook Overview

This article introduces the paper "The Aluminium Automotive MANUAL" published by the European Aluminium Association. It focuses on the applications ...

03/11/2025 / Aluminium-E, Aluminum Casting, Applications, automotive-E, CAD, Die casting, High pressure die casting, radiator, STEP, Technical Data-E

Application of Aluminum Alloy Semi-Solid Processing Technology in Automobile: A Review

This article introduces the paper ['Application of Aluminum Alloy Semi-Solid Processing Technology in Automobile: A Review'] published by ['International Journal ...

03/11/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Sand casting, Technical Data-E

Figure 15. Side view and longitudinal cut of 10.9 steel bolt, zinc flake coated and sealed after 720 hours salt spray test

Applicability of high strength thread forming Aluminum bolts in magnesium power train components

This article introduces the paper 'Applicability of high strength thread forming Aluminum bolts in magnesium power train components' published by ...

03/11/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Magnesium alloys, STEP, STP, Technical Data-E

Figure. The principle of a low pressure die casting machine.

Analysis of alloying elements and Mechanical properties of T6 treated Aluminium Silicon Alloys

This article introduces the paper ['Analysis of alloying elements and Mechanical properties of T6 treated Aluminium Silicon Alloys'] published by ...

03/11/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Microstructure, Review, Technical Data-E

Figure 6. Internal Combustion Engine Block 2.7L

ANALIZE DIE CASTING PROCESS AND STRUCTURE OF MOLDING FOR INTERNAL COMBUSTION ENGINE VEHICLE

This article introduces the paper ['ANALIZE DIE CASTING PROCESS AND STRUCTURE OF MOLDING FOR INTERNAL COMBUSTION ENGINE VEHICLE'] published by ...

03/11/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Technical Data-E

Figure 19. Injected HPDC with core foam at standard parameters

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

This article introduces the paper 'Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting' published by 'MDPI'. 1 ...

03/11/2025 / Aluminium-E, AZ91D, CAD, Casting Technique, Die casting, Electric vehicles, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Salt Core, Technical Data-E

ALUMINIUM DIE CASTING: LUBRICATION TECHNOLOGY AND TRENDS

This article introduces the paper ['ALUMINIUM DIE CASTING: LUBRICATION TECHNOLOGY AND TRENDS'] published by ['Chem-Trend L.P']. 1. Overview: Title: ALUMINIUM ...

03/11/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Magnesium alloys, Technical Data-E

Figure 14. Overview of material usage in the PW4000 engine.

ALLOY 718 AT PRATT & WHITNEY-HISTORICAL PERSPECTIVE AND FUTURE CHALLENGES

This article introduces the paper ['ALLOY 718 AT PRATT & WHITNEY-HISTORICAL PERSPECTIVE AND FUTURE CHALLENGES'] published by ['TMS (The Minerals, ...

03/11/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Microstructure, Review, STP, Technical Data-E

Agile Methods on the Shop Floor: Towards a “Tesla Production System”?

This article introduces the paper ['Agile Methods on the Shop Floor: Towards a “Tesla Production System”?"'] published by ['Weizenbaum Institut'] ...

03/11/2025 / Aluminium-E, automotive-E, CAD, Review, Technical Data-E

Figure 3. Radio filter produced by means of the RSF/RheoMetalTM process. A unique feature of this product is the weight reduction of 1.6 kg facilitated by wall thicknesses as low as 0.4 mm at 40 mm height (aspect ratio 100). High conductivity low Si alloys were used, and thermal transport properties further increased by up to 20% depending on the alloy composition by means of heat treatments, as depicted in the top right diagram by means of arrows denoting the course of the latter (images provided by Comptech AB, Skillingaryd, Sweden).

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

This article introduces the paper 'Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part ...

Figure 2. Schematic diagrams of casters used in this study. (a) Melt spinning single roll caster, (b) melt drag single roll caster, (c) vertical type high-speed twin roll caster.

Fluidity of Pure Aluminum in a Narrow Channel Die Gap during Die Casting

This article introduces the paper ['Fluidity of Pure Aluminum in a Narrow Channel Die Gap during Die Casting'] presented at ...

03/11/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Heat Sink, High pressure die casting, Microstructure, Quality Control, Sand casting, Technical Data-E

Figure 3. Schematic drawing of the designated tee-joint (K0), the core (K1), the shell model (K2), and skin layer model (K3).

A Water-Soluble Core for Manufacturing Hollow Injection-Molded Products

This article introduces the paper 'A Water-Soluble Core for Manufacturing Hollow Injection-Molded Products' published by 'MDPI'. 1. Overview: Title: A ...

03/11/2025 / Aluminium-E, ANOVA, Applications, CAD, CFD, Die casting, Salt Core, Salt Core-E, STEP, Taguchi method, Technical Data-E

Warm forming of High-strength Aluminum alloys for the Automotive industry

This article introduces the paper ['Warm forming of High-strength Aluminum alloys for the Automotive industry'] published by ['Politecnico di Torino'] ...

03/11/2025 / Air cooling, Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Microstructure, Review, STEP, Technical Data-E

Fig. 1.Some automotive components made of Mg alloy and obtained weight reduction[14]

A Review on Corrosion behaviour of Mn added Magnesium and its alloys

This article introduces the paper ['A Review on Corrosion behaviour of Mn added Magnesium and its alloys'] published by ['International ...

03/11/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Magnesium alloys, Microstructure, Review, STEP, Technical Data-E

Figure 1. Microstructure of the Al-Cu alloy generated at different CRs with different methods: (a–c) using sand mold casting method, CR 1.65 K/s, (d–f) using cooper mold casting method, CR 5.7 K/s, (g–i) using twin-roll casting method, CR 117.3 K/s [4]. Reprinted with permission from the publisher.

A Comprehensive Study of Cooling Rate Effects on Diffusion, Microstructural Evolution, and Characterization of Aluminum Alloys

This article introduces the paper 'A Comprehensive Study of Cooling Rate Effects on Diffusion, Microstructural Evolution, and Characterization of Aluminum ...

03/11/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, CFD, Computational fluid dynamics (CFD), Die casting, Mechanical Property, Microstructure, secondary dendrite arm spacing, Technical Data-E

Fig. 2. Micrograph of Al-8%Si Alloy Sand Cast at a Pouring Temperature of 700o C (x125); white patches are primary α while dark patches are eutectic, α + Si.

A Comparative Analysis of Grain Size and Mechanical Properties of Al-Si Alloy Components Produced by Different Casting Methods

This article introduces the paper ['A Comparative Analysis of Grain Size and Mechanical Properties of Al-Si Alloy Components Produced by ...

03/11/2025 / Al-Si alloy, Aluminium-E, Applications, CAD, Die casting, Mechanical Property, Microstructure, Permanent mold casting, Sand casting, Technical Data-E

Figure 3: Effect of Zn content on the yield strength of crossover alloys. Plots in (a) after stabilization (250°C/1 h) [109]; (b) after solutionizing and natural aging for 60 days, where onset of serrated flow is shifted to higher strain levels [114]; (c) engineering stress-strain curves after solution annealing (430°C/10 min) and quenching; (d) engineering stress-strain curves after aging for 24 h at 120°C [117]. (Reprinted from [109,114,117] with permission from Elsevier and Trans Tech Publications, Ltd.)

On the potential of aluminum crossover alloys

This article introduces the paper ['On the potential of aluminum crossover alloys'] published by ['Elsevier']. 1. Overview: Title: On the ...

03/11/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Efficiency, Electric vehicles, High pressure die casting, Microstructure, Review, Technical Data-E

FIGURE 2. Light Vehicle Metallic Material Trends, North America [12, 13]

Advanced materials used in automotive industry-a review

This article introduces the paper ['Advanced materials used in automotive industry-a review'] published by ['AIP Publishing']. 1. Overview: Title: Advanced ...

03/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, ANOVA, Applications, CAD, Efficiency, Magnesium alloys, Review, Technical Data-E

Figure 1: Reference automotive backrest frame constructed from high-pressure die-cast AM50 Magnesium Alloy (Total Mass = 1.8 kg)

Topology and Free Size Optimization with Manufacturing Constraints for Lightweight Die Cast Automotive Backrest Frame

This article introduces the paper "Topology and Free Size Optimization with Manufacturing Constraints for Lightweight Die Cast Automotive Backrest Frame," ...

03/10/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Die casting Design, Efficiency, Magnesium alloys, Review, Technical Data-E

Fig. 1 Relationships among commonly used alloys in the 2xxx series (Al-Cu)

Aluminum and Aluminum Alloys

This article introduces the paper 'Aluminum and Aluminum Alloys' published by 'ASM International'. 1. Overview: Title: Aluminum and Aluminum Alloys ...

03/10/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Microstructure, Quality Control, Technical Data-E

Fig.1 Connection of Rear Suspension to Body experımental procedure

Aluminium High Pressure Die Casting Application on Rear Frame Rails

This article introduces the paper ['Aluminium High Pressure Die Casting Application on Rear Frame Rails'] published by ['European Mechanical Science'] ...

03/10/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Magnesium alloys, radiator, Review, Technical Data-E

Figure 3.2.1.3 Room temperature tensile properties of H-13 steel in relation to hardness and Charpy V-notch impact energy (Ref. 44)

Aerospace and High Performance Alloys Database Ferrous • FeUH H-13

This article introduces the paper "Aerospace and High Performance Alloys Database Ferrous • FeUH H-13 August 2008" published by "CINDAS ...

03/10/2025 / A380, Alloying elements, Aluminium-E, aluminum alloy, Aluminum Die casting, automotive-E, CAD, Copper-E, Die casting, Die Casting Congress, Mechanical Property, Microstructure, Review, Technical Data-E

Figure 2. Number of papers on Cast MMCs published from 1988 to 2018. 3

50 Years of Foundry Produced Metal Matrix Composites and Future Opportunities

This article introduces the paper '50 Years of Foundry Produced Metal Matrix Composites and Future Opportunities' published by '2019 AFS ...

03/10/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, automotive-E, CAD, Casting Technique, Copper-E, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

Figure 1. Intersection of a die mold of LPDC machine

INDUSTRY 4.0 FOUNDRY DATA MANAGEMENT AND SUPERVISED MACHINE LEARNING IN LOW-PRESSURE DIE CASTING QUALITY IMPROVEMENT

This article introduces the paper 'INDUSTRY 4.0 FOUNDRY DATA MANAGEMENT AND SUPERVISED MACHINE LEARNING IN LOW-PRESSURE DIE CASTING QUALITY IMPROVEMENT' ...

03/10/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, automotive-E, CAD, deep learning, Die casting, High pressure die casting, Microstructure, Quality Control, Sand casting, Segment, Technical Data-E

Figure 3 - View of the mold where the core pins were assembled for industrial tests

Increasing the Lifespan of High-Pressure Die Cast Molds Subjected to Severe Wear

This article introduces the paper ['Increasing the lifespan of high-pressure die cast molds subjected to severe wear'] published by ['Surface ...

03/10/2025 / Al-Si alloy, Aluminium-E, aluminum alloys, Aluminum Die casting, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, High pressure die casting, Microstructure, PACVD, Technical Data-E, Thin films

Figure 9a:The Prefil curve demonstrates improved fluidity with the filter compared with

Improving Die Casting Melt Quality and Casting Results with Melt Quality Analysis and Filtration

This article introduces the paper 'Improving Die Casting Melt Quality and Casting Results with Melt Quality Analysis and Filtration' published ...

03/10/2025 / A380, Aluminium-E, aluminum alloy, Aluminum Casting, CAD, Die casting, Efficiency, High pressure die casting, Mechanical Property, Permanent mold casting, Sand casting, Technical Data-E

The high-pressure die cast nodes in Castasil-37 for the ASF of the Lamborghini Gallardo Spyder a) rear connection node

PROGRESS IN DUCTILE ALUMINIUM HIGH PRESSURE DIE CASTING ALLOYS FOR THE AUTOMOTIVE INDUSTRY

This article introduces the paper['PROGRESS IN DUCTILE ALUMINIUM HIGH PRESSURE DIE CASTING ALLOYS FOR THE AUTOMOTIVE INDUSTRY'] published by ['la ...

03/10/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E

Fig. 1. Die casting parameters including filling speed (mm/s) and filling time (s) at different stages.

Improved tensile properties of a new aluminum alloy for high pressure die casting

This article introduces the paper 'Improved tensile properties of a new aluminum alloy for high pressure die casting' published by ...

03/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E

Figure 10: Optical micrograph from an industrially produced HPDC AM60 instrument panel. Etched microstructure: The large white particles are ESCs, whilst the gray structure is the fine grained matrix.

High Pressure Die Casting of Aluminium and Magnesium Alloys – Grain Structure and Segregation Characteristics

This article introduces the paper 'High Pressure Die Casting of Aluminium and Magnesium Alloys - Grain Structure and Segregation Characteristics' ...

03/10/2025 / A380, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Mechanical Property, Microstructure, Technical Data-E

Fig. 2: Schematic diagram of pouring scheme

Finite element analysis for die casting parameters in high-pressure die casting process

This article introduces the paper ['Finite element analysis for die casting parameters in high-pressure die casting process'] presented at the ...

03/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Microstructure, Taguchi method, Technical Data-E

Fig. 1 FE-SEM micrograph of the eutectic phase formed in the AM50- 1.72 mass%Ca die-cast alloy

Eutectic Phase Investigation in a Ca-added AM50 Magnesium Alloy Produced by Die CastingPaper Summary:

This article introduces the paper 'Eutectic Phase Investigation in a Ca-added AM50 Magnesium Alloy Produced by Die Casting' published by ...

03/10/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Rare-earth elements, STEP, Technical Data-E

Figure 2. Magnesium front engine cradle casting (SCMD)

Magnesium Advances and Applications in North America Automotive Industry

This article introduces the paper ['Magnesium Advances and Applications in North America Automotive Industry'] published by ['Trans Tech Publications']. 1 ...

03/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, AZ91D, CAD, Computer simulation, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E

Fig. 1. Mold thermal evolution during pre-heating cycles simulation

Simplified models for high pressure die casting simulation

This article introduces the paper ['Simplified models for high pressure die casting simulation'] presented at the ['Procedia Engineering, The Manufacturing ...

03/09/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, CFD, Computational fluid dynamics (CFD), Die casting, High pressure die casting, High pressure die casting (HPDC), Technical Data-E, thermophysical properties

Figure 2.2-13 Ashby maps for comparison of strength and cost of materials

LIGHTWEIGHT DESIGN OF VEHICLE SIDE DOOR

This article introduces the paper ['LIGHTWEIGHT DESIGN OF VEHICLE SIDE DOOR'] published by ['POLITECNICO DI TORINO']. 1. Overview: Title: LIGHTWEIGHT ...

03/09/2025 / Aluminium-E, Applications, automotive-E, CAD, Efficiency, Review, Segment, Technical Data-E

Table 3. ZIN models developed in the first and second stages of development.

Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research

This article introduces the paper['Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research'] presented at ...

03/08/2025 / Aluminium-E, automotive-E, CAD, Die casting, Efficiency, Review, Technical Data-E

LEAN MANUFACTURING – PROCESS AUTOMATION AND ELIMINATION OF PRODUCTION LOSSES IN ROMANIAN AUTOMOTIVE INDUSTRY

This article introduces the paper ['LEAN MANUFACTURING - PROCESS AUTOMATION AND ELIMINATION OF PRODUCTION LOSSES IN ROMANIAN AUTOMOTIVE INDUSTRY'] published ...

03/08/2025 / Aluminium-E, automotive-E, CAD, Die casting, Efficiency, Quality Control, STEP, Technical Data-E

Figure 5 maps the four composition areas (A, B, C, D) predicted to have high strength based on deflection mechanism and factors reducing strength.

Bending Strength of Salt Core Comprised of KCI-NaCl-Na2CO3-K2CO3 Systems

This article introduces the paper ['Bending Strength of Salt Core Comprised of KCI-NaCl-Na2CO3-K2CO3 Systems'] published by ['The Japan Foundry Engineering ...

03/07/2025 / Aluminium-E, aluminum alloy, Applications, AUTOMOTIVE Parts, CAD, Die casting, Microstructure, Salt Core, Salt Core-E

Fig. 0.1: Automatic CAE Tool overview, fully-machined (fully-mach.), mold temperature (𝑇𝑚) cycling, flow length-dependent cooling rate 𝑇̇ 𝐹𝐿, engineering specification (eng. spec.), industrial prototypes (ind. prot.)

An Automatic CAE Tool for autonomous feasibility assessment of aluminum gravity die castings – development and calibration

This article introduces the paper 'An Automatic CAE Tool for autonomous feasibility assessment of aluminum gravity die castings – development ...

03/07/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, automotive-E, CAD, Die casting, Microstructure, Permanent mold casting, secondary dendrite arm spacing, Technical Data-E, temperature field

Effect of Cr Addition on Mechanical Properties and Wear Rate of Cast Al-Cu Alloy

This article introduces the paper['Effect of Cr Addition on Mechanical Properties and Wear Rate of Cast Al-Cu Alloy'] published by ...

03/07/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Copper-E, Die casting, Microstructure, Technical Data-E

Figure 2 Effective stress contours vs. Time

Development of Copper MIM Powders for Thermal Management Applications

This article introduces the paper 'Development of Copper MIM Powders for Thermal Management Applications' published by 'Not explicitly stated in ...

03/07/2025 / Aluminium-E, Applications, automotive-E, CAD, cooling solutions, Die casting, Heat Sink, Technical Data-E

Determination of interfacial heat transfer coefficient and its application in high pressure die casting process

This article introduces the paper ['Determination of interfacial heat transfer coefficient and its application in high pressure die casting process'] ...

03/07/2025 / Aluminium-E, aluminum alloy, aluminum alloys, AZ91D, CAD, Computer simulation, Die casting, High pressure casting, High pressure die casting, High pressure die casting (HPDC), Technical Data-E, temperature field

Design, Development and Analysis Wheel Rim by using Composite Material

This article introduces the paper ['Design, Development and Analysis Wheel Rim by using Composite Material'] published by ['International Journal For ...

03/07/2025 / Aluminium-E, Applications, CAD, Efficiency, Magnesium alloys, Technical Data-E

Design of Three Cavity Diecasting Die for Rotors

This paper introduction was written based on the ['Design of Three Cavity Diecasting Die for Rotors'] published by ['International Journal ...

03/07/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Efficiency, Technical Data-E

Design of Conformal Cooling Channels Using Numerical Methods in a Metal Mold and Calculating Exergy Destruction in Channels

This article introduces the paper ['Design of Conformal Cooling Channels Using Numerical Methods in a Metal Mold and Calculating Exergy ...

03/07/2025 / Aluminium-E, Applications, CAD, CFD, Computational fluid dynamics (CFD), conformal cooling, Die casting, Efficiency, Heat Sink, Technical Data-E

Design of an LED Thermal System for Automotive Systems

This article introduces the paper ['Design of an LED Thermal System for Automotive Systems'] published by ['2009 3rd International Conference ...

03/07/2025 / Aluminium-E, Applications, automotive-E, CAD, cooling solutions, Efficiency, Heat Sink, heat sink-E, Technical Data-E

DESIGN AND WEIGHT OPTIMIZATION OF OIL PAN BY FE ANALYSIS

This article introduces the paper 'DESIGN AND WEIGHT OPTIMIZATION OF OIL PAN BY FE ANALYSIS' published by 'INTERNATIONAL JOURNAL OF ...

03/07/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Draft, Efficiency, Technical Data-E

Cooling of Power Switching Device

This article introduces the paper ['Cooling of Power Switching Device'] published by ['Jurusan Teknik Elektro, Fakultas Teknik, Universitas Diponegoro']. 1 ...

03/07/2025 / Air cooling, Aluminium-E, Applications, CAD, cold plate, cooling solutions, Die casting, heat sink-E, Review, Technical Data-E

Figure 1. Standard dimensions (mm) of a 950 W electric power generator piston

Design and Analysis of Permanent Mould for Small Internal Combustion Engine Piston

This article introduces the paper ['Design and Analysis of Permanent Mould for Small Internal Combustion Engine Piston'] published by ['Jordan ...

03/07/2025 / Al-Si alloy, Aluminium-E, CAD, Casting Technique, Die casting, Heat Sink, High pressure die casting, Mechanical Property, Microstructure, Permanent mold casting, Sand casting, Technical Data-E

Figure 2: Heatsink geometry and dimensions

Characterization of Mixed Metals Swaged Heat Sinks for Concentrated Heat Source

This article introduces the paper['Characterization of Mixed Metals Swaged Heat Sinks for Concentrated Heat Source'] published by ['Proceedings of InterPACK’03®'] ...

03/07/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Heat Sink, heat sink-E, Technical Data-E

Figure 2: SEM micrographs of the PM AM50 alloy in: (a) skin region, and (b) central region, and the PM AC51 alloy in: (c) central region and the PM AC52 alloy in: (d) central region

Development of creep-resistant magnesium casting alloys for high temperature automotive applications

This article introduces the paper ['Development of creep-resistant magnesium casting alloys for high temperature automotive applications'] presented at the ['WIT ...

03/07/2025 / Alloying elements, Aluminium-E, automotive-E, CAD, Die casting, Magnesium alloys, Mechanical Property, Microstructure, Permanent mold casting, Review, secondary dendrite arm spacing, Technical Data-E

Casting of product of Al-25%Si with thin fins

This article introduces the paper['Casting of product of Al-25%Si with thin fins'] published by ['La Metallurgia Italiana']. 1. Overview: Title: ...

03/07/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, Applications, CAD, Die casting, Draft, Heat Sink, Microstructure, Technical Data-E

A Review on Anodizing Process of Aluminum and Non-Aluminium Alloys

This article introduces the paper 'A Review on Anodizing Process of Aluminum and Non-Aluminium Alloys' published by 'ResearchGate'. 1. Overview: ...

03/07/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, CAD, Efficiency, Magnesium alloys, Review, STEP, Technical Data-E

A Review of Heat Pipes: its Types and Applications

This article introduces the paper 'A Review of Heat Pipes: its Types and Applications' published by 'International Journal of Engineering ...

03/07/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, heat sink-E, Review, Technical Data-E

Fig. 1 – Position of the spoke and the rim zone in the wheels analysed.

Impact behaviour of A356 alloy for low-pressure die casting automotive wheels

This article introduces the paper ['Impact behaviour of A356 alloy for low-pressure die casting automotive wheels'] published by ['Journal of ...

03/07/2025 / Alloying elements, Aluminium-E, automotive-E, CAD, Die casting, Magnesium alloys, Microstructure, Quality Control, secondary dendrite arm spacing

A review of heat pipe application including new opportunities

This article introduces the paper 'A review of heat pipe application including new opportunities' published by 'Frontiers in Heat Pipes' ...

03/06/2025 / Air cooling, Aluminium-E, Applications, CAD, cooling solutions, Efficiency, Heat Sink, heat sink-E, heat spreader, Review, Technical Data-E

Fig. 3a–e Graphical illustration: ‘‘hole patching’’ algorithm

Development of a die design system for die casting

This article introduces the paper ['Development of a die design system for die casting'] presented at the ['Int J Adv ...

03/06/2025 / Aluminium-E, Applications, CAD, Die casting, Die casting Design, Efficiency, Technical Data-E

Fig.11 Die-cast products and conductivity under different conditions

Thermodynamic Design and Experiment on High Conductivity Die-casting Al-Si-Fe Aluminum Alloy for 5G Base Station Heat Sink

This article introduces the paper 'Thermodynamic Design and Experiment on High Conductivity Die-casting Al-Si-Fe Aluminum Alloy for 5G Base Station ...

03/06/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Efficiency, Heat Sink, heat sink-E, Mechanical Property, Microstructure, Technical Data-E

Figure 25. MMC uses in automotive applications as cylinder liners, brake rotors, intake and exhaust valves, and driveshaft, etc.

50 Years of Foundry-Produced Metal Matrix Composites and Future Opportunities

This article introduces the paper ['50 Years of Foundry-Produced Metal Matrix Composites and Future Opportunities'] published by ['Springer']. 1. Overview: ...

03/06/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, automotive-E, CAD, Casting Technique, Die casting, High pressure die casting, Microstructure, Semisolid slurries, Technical Data-E

Fig. 1. High pressure die casting plate for tensile test. Size: 220×65 mm, wall thickness 2, 3, 4 and 6 mm

New Die Casting Alloy with High Ductility in As Cast State for Automotive Structural Components

This article introduces the paper 'New Die Casting Alloy with High Ductility in As Cast State for Automotive Structural Components' ...

03/06/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Mechanical Property, Microstructure, STEP, Technical Data-E

Fig. 1 Process flow of die casting operation

Modeling alloy and energy utilization in high volume die casting

This article introduces the paper ['Modeling alloy and energy utilization in high volume die casting'] published by ['Springer-Verlag Berlin Heidelberg'] ...

03/06/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Review, Technical Data-E

Figure 1. Ashby diagrams used for material selection: ferrous metal alloys are represented in green, non-ferrous metal alloys in purple and red, plastics in blue, and composite materials with both plastic and metal matrices in brown and orange. The black lines are the maximum deterioration of parameters [53].

Optimizing Lightweight Material Selection in Automotive Engineering: A Hybrid Methodology Incorporating Ashby’s Method and VIKOR Analysis

This article introduces the paper 'Optimizing Lightweight Material Selection in Automotive Engineering: A Hybrid Methodology Incorporating Ashby's Method and VIKOR ...

03/06/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Efficiency, Electric vehicles, Review, Segment, Technical Data-E

Figure 2. Lightweight development in materials

Analysis on the Development of Light-Weight Automobile Body

This article introduces the paper 'Analysis on the Development of Light-Weight Automobile Body' published by 'ASCE'. 1. Overview: Title: Analysis ...

03/06/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Efficiency, Review, Technical Data-E

Figure 3. Simulation results of the melt filling process: (A) Case 1; (B) Case 2; (C) Case 3

Layout Design and Die Casting Using CAE Simulation for Household Appliances

This article introduces the paper ['Layout Design and Die Casting Using CAE Simulation for Household Appliances'] published by ['MDPI']. 1 ...

03/06/2025 / Aluminium-E, aluminum alloys, Aluminum Casting, Aluminum Die casting, AUTOMOTIVE Parts, automotive-E, CAD, Computer simulation, Die casting, Die casting Design, High pressure die casting, High pressure die casting (HPDC), Technical Data-E

Figure 2. SPN-IPF maps and grain size distributions of HPT-processed: (a) Mg-1.4Nd, (b) Mg-0.6Gd, (c) Mg-0.4Dy, annealed at 250 ◦C for 1 h: (d) Mg-1.4Nd, (e) Mg-0.6Gd, (f) Mg-0.4Dy and annealed at 450 ◦C for 1 h: (g) Mg-1.4Nd, (h) Mg-0.6Gd, and (i) Mg-0.4Dy alloys. The HAGBs are indicated by a black line. SPN denotes the shear plane normal direction.

Evaluation of Thermal Stability and Its Effect on the Corrosion Behaviour of Mg-RE Alloys Processed by High-Pressure Torsion

This article introduces the paper 'Evaluation of Thermal Stability and Its Effect on the Corrosion Behaviour of Mg-RE Alloys Processed ...

03/06/2025 / Aluminium-E, Applications, automotive-E, CAD, Magnesium alloys, Microstructure, Rare-earth elements, Review, Technical Data-E

Figure 2. Use of magnesium-based materials in the automotive industry. Reproduced with permission from Sankaranarayanan, S. and M. Gupta (2021). “Emergence of god’s favorite metallic element: Magnesium based materials for engineering and biomedical applications.”; published by Elsevier, 2021 [54].

Applications of Magnesium and Its Alloys: A Review

This article introduces the paper ['Applications of Magnesium and Its Alloys: A Review'] published by ['Applied Sciences']. 1. Overview: Title: ...

03/06/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Efficiency, Magnesium alloys, Mechanical Property, Microstructure, Review, STEP, Technical Data-E

Figure 9. Baseline part and demonstration part geometry (reproduced with permission from Reference [279]; copyright © 2024, The Minerals, Metals & Materials Society).

Current Trends in Metallic Materials for Body Panels and Structural Members Used in the Automotive Industry 2024

This article introduces the paper 'Current Trends in Metallic Materials for Body Panels and Structural Members Used in the Automotive ...

03/06/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Efficiency, Microstructure, Review, Segment, STEP, STP, Technical Data-E

Fig. 1.1 Gas porosity where the bubbles have been flattened by the pressure.

Effects of Casting Defects on Mechanical Properties of Aluminum Alloy Die-Casts

This article introduces the paper ['Effects of Casting Defects on Mechanical Properties of Aluminum Alloy Die-Casts'] published by ['Saitama University'] ...

03/06/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, CAD, Die casting, High pressure die casting, Microstructure, Quality Control, Segment, Technical Data-E

Optimization of Die casting process based on Taguchi approach

This article introduces the paper ['Optimization of Die casting process based on Taguchi approach'] published by ['Elsevier']. 1. Overview: Title: ...

03/05/2025 / Al-Si alloy, Aluminium-E, ANOVA, Applications, automotive-E, CAD, Die casting, Die Casting Congress, Efficiency, Quality Control, STEP, Taguchi method, Technical Data-E

Life Cycle Environmental Impact of Magnesium Automotive Components

This article introduces the paper 'Life Cycle Environmental Impact of Magnesium Automotive Components' published by 'TMS (The Minerals, Metals & ...

03/05/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Magnesium alloys, Review, Technical Data-E

Eco-sustainable lightweight automotive part manufacturing: GHGs-free die casting of brake leverage prototype made of AZ91D-1.5CaO magnesium alloy

This article introduces the paper ['Eco-sustainable lightweight automotive part manufacturing: GHGs-free die casting of brake leverage prototype made of AZ91D-1.5CaO ...

03/05/2025 / Aluminium-E, AUTOMOTIVE Parts, automotive-E, AZ91D, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Technical Data-E

Fig. 9 Examples of automotive components made of Mg alloys (a: Engine block, b: Steering column module, c: Door frame / Key lock housing, d: Oil pan, e: Steering wheel, f: Transfer case/Transmission housing, g: Seat frame, h: Wheel)

Magnesium and its alloys applications in automotive industry

This article introduces the paper ['Magnesium and its alloys applications in automotive industry'] published by ['Springer-Verlag London Limited']. 1. Overview: ...

03/04/2025 / Aluminium-E, AUTOMOTIVE Parts, automotive-E, AZ91D, CAD, Die casting, Efficiency, Magnesium alloys, Mechanical Property, Microstructure, Review, Technical Data-E

$Fig. 7 SEM on the fracture surfaces of the tensile samples$

Low Solution Temperature Heat Treatment of AlSi9Cu3(Fe) High-Pressure Die-Casting Actual Automotive Components

This article introduces the paper 'Low Solution Temperature Heat Treatment of AlSi9Cu3(Fe) High-Pressure Die-Casting Actual Automotive Components' published by 'Journal ...

03/04/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, automotive-E, CAD, Die casting, Die Casting Congress, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E

Fig 2.4 Relationship between die temperamre, cycle time and die coohng

COMPUTER AIDED COOLING DESIGN FOR DIE CASTING PROCESS

This article introduces the paper ['COMPUTER AIDED COOLING DESIGN FOR DIE CASTING PROCESS'] presented at the ['The Ohio State University'] ...

03/04/2025 / Aluminium-E, aluminum alloy, Aluminum Casting, Applications, AUTOMOTIVE Parts, CAD, Die casting, Die Casting Congress, Die casting Design, Draft, Efficiency, Electric vehicles, Review, Technical Data-E

Fig. 1. Austro Engine AE 300 diesel aircraft piston engine [7]

Diesel engine for aircraft propulsion system

This article introduces the paper 'Diesel engine for aircraft propulsion system' published by 'Combustion Engines'. 1. Overview: Title: Diesel engine ...

03/04/2025 / Aluminium-E, Applications, automotive-E, CAD, Efficiency, Review, Segment, Technical Data-E

DESIGNING AN INNOVATIVE MODULAR PLATFORM FOR SPORTS CARS USING THE GENERATIVE DESIGN METHOD

This article introduces the paper 'DESIGNING AN INNOVATIVE MODULAR PLATFORM FOR SPORTS CARS USING THE GENERATIVE DESIGN METHOD' published by ...

03/04/2025 / Aluminium-E, ANOVA, Applications, AUTOMOTIVE Parts, automotive-E, CAD, deep learning, Efficiency, Electric vehicles, Review, Segment, STEP, Technical Data-E

Figure 2: Building Block approach for a composite vehicle.

A design and analysis method for automotive and aerospace composite structures including manufacturing variations

This article introduces the paper ['A Design and Analysis Method for Automotive and Aerospace Composite Structures including Manufacturing Variations'] published ...

03/04/2025 / Aluminium-E, Applications, automotive-E, CAD, Technical Data-E

Fig. 1. Microstructure of the AM60 die-casting Mg-alloy: (a) with low magnification picture shows the skin and the interior regions; a high magnification picture of (b) the interior region, and (c) the skin region

Utility of micro-indentation technique for characterization of the constitutive behavior of skin and interior microstructures of die-cast magnesium alloys

This article introduces the paper 'Utility of micro-indentation technique for characterization of the constitutive behavior of skin and interior microstructures ...

03/04/2025 / Aluminium-E, Applications, CAD, Die casting, finite element simulation, Magnesium alloys, Microstructure, Stress–strain, Technical Data-E

Zinc alloy 8, a diecasting alloy with special relevance to underbonnet applications

This article introduces the paper 'Zinc alloy 8, a diecasting alloy with special relevance to underbonnet applications' published by 'Int ...

03/04/2025 / Aluminium-E, Applications, CAD, Die casting, Die Casting Congress, Technical Data-E

Figure 9. Defect caused by the unreasonable temperature distribution in the solidification process. (a) Simulation result; (b) real part.

Simulation-enabled casting product defect prediction in die casting process

This article introduces the paper ['Simulation-enabled casting product defect prediction in die casting process'] presented at the ['International Journal of ...

03/03/2025 / Aluminium-E, AZ91D, CAD, Computer simulation, Die casting, Efficiency, finite element simulation, High pressure die casting, High pressure die casting (HPDC), Quality Control, Technical Data-E

Figure 2. The Binary Phase Diagram of Al-Zn Alloy [1].

ANALYSIS OF MAGNESIUM ADDITION, HYDROGEN POROSITY AND T6 HEAT TREATMENT EFFECTS ON MECHANICAL AND MICROSTRUCTURAL PROPERTIES OF PRESSURE DIE CAST 7075 ALUMINUM ALLOY

This article introduces the paper "Analysis of Magnesium Addition, Hydrogen Porosity and T6 Heat Treatment Effects on Mechanical and Microstructural ...

03/03/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, CAD, Die casting, High pressure die casting, Microstructure, Technical Data-E

Cooling Performance of LED Head Lamp with Heat Sink and Cooling Fan

This article introduces the paper "Cooling Performance of LED Head Lamp with Heat Sink and Cooling Fan". 1. Overview: Title: ...

03/03/2025 / Aluminium-E, CAD, Heat Sink, heat sink-E, Technical Data-E, 수치해석, 자동차, 해석, 히트 싱크

Figure 2 Die dimension design of bicycle pedal forming and the final product [34].

Advancements in surface treatments for aluminum alloys in sports equipment

This article introduces the paper ['Advancements in surface treatments for aluminum alloys in sports equipment'] presented at the ['Reviews on ...

03/03/2025 / ADC12, Aluminium-E, aluminum alloy, aluminum alloys, CAD, finite element simulation, Magnesium alloys, Microstructure, Rare-earth elements, Review, Sand casting, Technical Data-E

Fig. 5. Double silica cooling structure with copper meshes (Ref. [186]).

A Review of Air-Cooling Battery Thermal Management Systems for Electric and Hybrid Electric Vehicles

This article introduces the paper "A review of air-cooling battery thermal management systems for electric and hybrid electric vehicles". 1 ...

03/03/2025 / Air cooling, Aluminium-E, Applications, Battery thermal management system, CFD, Computational fluid dynamics (CFD), Cooling Plate, Efficiency, Electric vehicles, Heat Sink, heat sink-E, Lithium-ion battery, Review, Technical Data-E, temperature field, thermophysical properties, 자동차

Fig. 5. Schematic of cooling system assembled with different number of heat pipes:(a) is 2 heat pipes, (b) is 3 heat pipes, (c) is 4 heat pipes, and (d) is 6 heat pipes.

A novel automated heat-pipe cooling device for high-power LEDs

This article introduces the paper "A novel automated heat-pipe cooling device for high-power LEDs". 1. Overview: Title: A novel automated ...

03/03/2025 / Aluminium-E, Applications, CFD, Copper Rotor, Efficiency, Electric vehicles, Heat Sink, heat sink-E, radiator, Review, Technical Data-E, temperature field, 수치해석, 자동차, 해석, 히트 싱크

Figure 6, This casting, produced in ZE41, weighs 620 Ibs. and is the main gearbox for the Westland WG34 helicopter.

Mg Casting Alloys for the Aerospace Challenge

This article introduces the paper ['Mg Casting Alloys for the Aerospace Challenge'] presented at the ['JOURNAL OF METALS'] 1. Overview: ...

03/03/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Casting Technique, Die casting, Efficiency, Magnesium alloys, Mechanical Property, Microstructure, Sand casting, Technical Data-E, 주조 기술

Fig. 1 Gating system design of clutch housing

Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing

This article introduces the paper ['Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch ...

03/03/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, AUTOMOTIVE Parts, CAD, Die casting, Microstructure, STEP, Technical Data-E

Fig. 4 : Robotic friction stir welding of an AM60 component

AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ITS ALLOYS

This article introduces the paper "AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ITS ALLOYS". 1. Overview: Title: AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ...

03/03/2025 / A380, Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Magnesium alloys, Review, STEP, Technical Data-E, 금형, 자동차, 자동차 부품, 자동차 산업, 주조 기술, 해석

The Impact of Increased Recycle Content on Microstructure, Tensile Properties and Hemming Capability in Automotive Al-Mg-Si Alloys

This article introduces the paper ['The Impact of Increased Recycle Content on Microstructure, Tensile Properties and Hemming Capability in Automotive ...

03/02/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, AUTOMOTIVE Parts, automotive-E, CAD, IGES, Mechanical Property, Microstructure, STEP, Technical Data-E

Figure 1: Current usage for structural components in the automotive market

The Future of Structural Components in HPDC.

This paper summary is based on the article ['The Future of Structural Components in HPDC.'] presented at the ['Bühler AG'] ...

03/02/2025 / A380, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Electric vehicles, High pressure die casting, High pressure die casting (HPDC), Quality Control, Segment, Technical Data-E

Figure 1. Structure of the AlSi10MnMg alloy cast into a sand mould (GSC): (A)—as-cast condition (HV 10 kV, BSE); (B)—as-cast condition (HV 10 kV, SE); (C)–condition after HT400 (HV 10 kV, BSE); and (D)—condition after HT400 (HV 10 kV, SE).

Thermal Conductivity of AlSi10MnMg Alloy in Relation to Casting Technology and Heat

This article introduces the paper ['Thermal Conductivity of AlSi10MnMg Alloy in Relation to Casting Technology and Heat Treatment Method'] presented ...

03/01/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, Heat Sink, Mechanical Property, Microstructure, Sand casting, Technical Data-E

Figure 3. The qualitative electron probe micro-analysis (EPMA) maps of Si and Mg segregation in three different casting conditions. The EPMA maps are purposefully enhanced to reveal the minor segregation bands. The line scans are indicated with white dashed lines. The concentration (at.%) vs distance (μm) plots correspond to the respective line scans in the EPMA maps.

Solute micro-segregation profile and associated precipitation in cast Al-Mg-Si alloy

This article introduces the paper ['Solute micro-segregation profile and associated precipitation in cast Al-Mg-Si alloy'] presented at the ['Philosophical Magazine'] ...

03/01/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, CAD, Die casting, Microstructure, Salt Core-E, STEP, Technical Data-E

Technical Cleanliness Process and Analysis for Aluminum Die Cast Component used in Automotive Applications

This article introduces the paper 'Technical Cleanliness Process and Analysis for Aluminum Die Cast Component used in Automotive Applications' published ...

03/01/2025 / Aluminium-E, Applications, automotive-E, CAD, Quality Control, STEP, Technical Data-E

igure 1. Mark Butterfield, president of Metal Exchange Corporation, speaks at the Aluminum Technology Forum in Detroit, which provided a venue for aluminum companies and OEMs to speak on the use of aluminum in vehicles.

Technology Forum Highlights Aluminum’s Value in Automotive Applications

This paper introduction was written based on the ['Technology Forum Highlights Aluminum’s Value in Automotive Applications'] published by ['Light Metal ...

03/01/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, Technical Data-E

Figure 26: Aluminum applications in a car [30].

Self hardening aluminum alloys for automotive applications

This article introduces the paper'Self hardening aluminum alloys for automotive applications' published by Politecnico di Torino. 1. Overview: Title: Self ...

03/01/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, automotive-E, CAD, Die casting, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E, Thin films

Figure 1: Geometrical configuration of the U-shaped cooling channel case.

Thermofluid topology optimization for cooling channel design

This article introduces the paper ['Thermofluid topology optimization for cooling channel design'] presented at the ['arXiv.org'] 1. Overview: Title: Thermofluid ...

03/01/2025 / Aluminium-E, Applications, CAD, conformal cooling, Die casting, Efficiency, Heat Sink, Review, STEP, Technical Data-E

Figure 90: real component after trimming

Simulation and validation of high-pressure die casting of an electric motor housing for automotive application

This article introduces the paper 'Simulation and validation of high-pressure die casting of an electric motor housing for automotive application' ...

03/01/2025 / Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, FLOW-3D, Technical Data-E

Fig. 2. Electricity consumption by category of use.

Benchmarking aluminium die casting operations

This article introduces the paper "Benchmarking aluminium die casting operations". 1. Overview: Title: Benchmarking aluminium die casting operations Author: A ...

03/01/2025 / ADC12, Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Review, Technical Data-E, 알루미늄 다이캐스팅, 자동차, 해석

Fig. 3. Machining operations of wheel alloys.

Manufacturing Processes of Car Alloy Wheels

This article introduces the paper ['Manufacturing Processes of Car Alloy Wheels'] published by ['HAL open science']. 1. Overview: Title: Manufacturing ...

02/28/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Computer simulation, Die casting, Efficiency, finite element simulation, Quality Control, Review, Technical Data-E

Characterization of Magnesium Automotive Components Produced by Super-Vacuum Die Casting Process

This article introduces the paper "Characterization of Magnesium Automotive Components Produced by Super-Vacuum Die Casting Process". 1. Overview: Title: Characterization ...

02/28/2025 / Aluminium-E, Aluminum Die casting, automotive-E, AZ91D, CAD, Die casting, Efficiency, High pressure die casting, Magnesium alloys, Microstructure, Technical Data-E, 금형, 알루미늄 다이캐스팅, 자동차, 자동차 부품, 해석

Figure 1. A Tesla Model Y giga-casting. (Source: S. Munro.)

The Impact of Giga-Castings on Car Manufacturing and Aluminum Content

This article introduces the paper ['The Impact of Giga-Castings on Car Manufacturing and Aluminum Content'] presented at the ['Light Metal ...

02/27/2025 / A380, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Electric vehicles, Quality Control, Technical Data-E

Figure 1. Candidate Parts for Ultra Large Castings

Ultra Large Castings to Produce Low Cost Aluminum Vehicle Structures

This article introduces the paper ['Ultra Large Castings to Produce Low Cost Aluminum Vehicle Structures'] presented at the ['SAE TECHNICAL ...

02/27/2025 / Aluminium-E, Aluminum Casting, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Computer simulation, Die casting, Efficiency, Technical Data-E

Advanced materials for application in the aerospace and automotive industries

This article introduces the paper ['Advanced materials for application in the aerospace and automotive industries'] presented at the ['CSIR Materials ...

02/27/2025 / Aluminium-E, Applications, automotive-E, CAD, Efficiency, Microstructure, Technical Data-E

Fig. 3: Six mega aluminum shape castings forming the entire lower body structure for Cadillac Celestiq vehicles [13]

Ultra-large aluminum shape casting: Opportunities and challenges

This article introduces the paper ['Ultra-large aluminum shape casting: Opportunities and challenges'] presented at the ['CHINA FOUNDRY'] 1. Overview: Title: ...

02/27/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Permanent mold casting, Quality Control, Sand casting, Technical Data-E

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part I: Changing Markets, Changing Products

This article introduces the paper ['Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part ...

02/26/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, cooling solutions, Die casting, High pressure die casting, Microstructure, Sand casting, Technical Data-E

Fig. 1. Typical creep strain vs. time curve showing the three stages of creep.

Magnesium Diecasting Alloys for High Temperature Applications

This article introduces the paper "Magnesium Diecasting Alloys for High Temperature Applications". 1. Overview: Title: Magnesium Diecasting Alloys for High ...

02/26/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, AZ91D, CAD, Die casting, Magnesium alloys, Microstructure, Review, Technical Data-E, 자동차, 자동차 산업, 해석

Fig. 1. casting schematic including three tensile bars with one diameter of 6.4 mm at the center and one plate sample with a thickness of 2.5 mm

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

This article introduces the paper ['3D characterization of pores expansion behavior in high pressure die castings during heat treatment'] presented ...

02/24/2025 / Aluminium-E, aluminum alloy, AZ91D, CAD, Die casting, heat sink-E, High pressure die casting, Microstructure, Review, Technical Data-E

Design of die casting process of top cover of automobile generator through numerical simulations and its experimental validation

This article introduces the paper ['Design of die casting process of top cover of automobile generator through numerical simulations and ...

02/24/2025 / ADC12, Aluminium-E, CAD, Die casting, Die casting Design, Efficiency, Technical Data-E

Figure 7. (a) Graphical illustration of a cold-chamber die casting machine. (b) Casting cycle for cold-chamber die casting [14].

Al Alloys and Casting Processes for Induction Motor Applications in Battery-Powered Electric Vehicles: A Review

This article introduces the paper "Al Alloys and Casting Processes for Induction Motor Applications in Battery-Powered Electric Vehicles: A Review" ...

02/24/2025 / Al-Si alloy, Aluminium-E, aluminum alloys, automotive-E, CAD, Casting Technique, Copper-E, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Sand casting, Technical Data-E

Fig. 1. Mg alloy in the development of automotive parts of the historical process.

Development and application of magnesium alloy parts for automotive OEMs: A review

This article introduces the paper "Development and application of magnesium alloy parts for automotive OEMs: A review". 1. Overview: Title: ...

02/24/2025 / Aluminium-E, AUTOMOTIVE Parts, automotive-E, AZ91D, CAD, Die casting, Microstructure, radiator, Review, STEP, Technical Data-E, thermophysical properties

Fig. 1. Engine bracket (chassis system) made from the JDA1 aluminum alloy. (a) Design drawings; (b) and (c) photograph of the casted component.

Automobile Lightweight Technology: Development Trends of Aluminum/Magnesium Alloys and Their Forming Technologies

This article introduces the paper "Automobile Lightweight Technology: Development Trends of Aluminum/Magnesium Alloys and Their Forming Technologies". 1. Overview: Title: ...

02/24/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, High pressure die casting, Magnesium alloys, Microstructure, Review, Technical Data-E, 자동차, 자동차 부품, 자동차 산업, 해석

Fig. 1. Sampling locations for fatigue testing and metallographic examination.

Fatigue behavior of A356-T6 aluminum cast alloys. Part I. Effect of casting defects

This article introduces the paper ['Fatigue behavior of A356-T6 aluminum cast alloys. Part I. Effect of casting defects'] presented at ...

02/21/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Die casting, Efficiency, Fillet, High pressure die casting, Mechanical Property, Microstructure, Quality Control, secondary dendrite arm spacing, Technical Data-E

Thermal study on novel spokes fin for high power LED

This article introduces the paper "Thermal study on novel spokes fin for high power LED" presented at the Engineering Research ...

02/21/2025 / Aluminium-E, Applications, CAD, CFD, Efficiency, Heat Sink, heat sink-E, Review, Semiconductor-E, Technical Data-E, 해석

Figure 2. Look-up-tables for basic motor characteristics.

Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles

This article introduces the paper "Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles" presented at the MDPI ...

02/20/2025 / Aluminium-E, Applications, AUTOMOTIVE Parts, CAD, Copper-E, Draft, Efficiency, Electric vehicles, Review, Technical Data-E, 자동차, 자동차 부품, 자동차 산업, 해석

Fig. 3 SCHEMATIC OF RUNNER SYSTEM FOR HOT CHAMBER DIACASTING MACHINE

Computer aided design of Gating systems for die casting dies

This article introduces the paper "Computer aided design of Gating systems for die casting dies" presented at ResearchGate 1. Overview: ...

02/19/2025 / Aluminium-E, CAD, Die casting, Technical Data-E, 금형, 해석

Fig. 1. Structure and dimension of (a) microchannel heat sink and (b) micro-pin-fin heat sink

Comparison of Micro-Pin-Fin and Microchannel Heat Sinks Considering Thermal-Hydraulic Performance and Manufacturability

This article introduces the paper "Comparison of Micro-Pin-Fin and Microchannel Heat Sinks Considering Thermal-Hydraulic Performance and Manufacturability" presented at the ...

02/19/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Heat Sink, heat sink-E, Microstructure, Review, STEP, Technical Data-E

Figure 3 A 3D schematic of the computational domain

An Experimental and Computational Study on the Thermal Performance of Phase Change

This article introduces the paper "An Experimental and Computational Study on the Thermal Performance of Phase Change Material Heatsink Assemblies" ...

02/19/2025 / Aluminium-E, Applications, Battery thermal management system, CAD, cooling solutions, Efficiency, Heat Sink, heat sink-E, heat spreader, Review, Technical Data-E

Advanced Thermal Management for High-Power ICs: Optimizing Heatsink and Airflow Design

This article introduces the paper "Advanced Thermal Management for High-Power ICs: Optimizing Heatsink and Airflow Design" presented at the Applied ...

02/19/2025 / Air cooling, Aluminium-E, Applications, CAD, CFD, Computational fluid dynamics (CFD), cooling solutions, Efficiency, Heat Sink, heat sink-E, heat spreader, Review, Technical Data-E

Fig. 3. Temperature capability of various material classes (courtesy NASA Lewis)

Advanced metals for aerospace and automotive use

This article introduces the paper "Advanced metals for aerospace and automotive use" presented at the Materials Science and Engineering, A184 ...

02/19/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Efficiency, IGS, Microstructure, Review, STP, Technical Data-E

A Study on Development of a Die Design System for Diecasting

This article introduces the paper "A Study on Development of a Die Design System for Diecasting" presented in The International ...

02/19/2025 / Aluminium-E, aluminum alloy, Aluminum Diecasting, CAD, Die casting, Efficiency, STEP, Technical Data-E

A runner-optimization design study of a die-casting die

This article introduces the paper"A runner-optimization design study of a die-casting die presented at the Journal of Materials Processing Technology" ...

02/19/2025 / Aluminium-E, aluminum alloy, Applications, CAD, Die casting, Efficiency, Technical Data-E

Fig. 8. Schematic illustration of spray/blow after part ejection.

A complete computer aided engineering (CAE) modelling and optimization of high pressure die casting (HPDC) process

This article introduces the paper "A complete computer aided engineering (CAE) modelling and optimization of high pressure die casting (HPDC) ...

02/19/2025 / Aluminium-E, aluminum alloy, aluminum alloys, CAD, CFD, Computational fluid dynamics (CFD), Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Technical Data-E

Fig. 4. Rounded corners and reinforcement ribs on the lower part (left) and the upper part (right).

RESEARCH ON THE DESIGN FOR PROTECTING THE ARDUINO-MEGA MICROCONTROLLER USED AT AQUATIC EXPLORATION

This article introduces the paper "RESEARCH ON THE DESIGN FOR PROTECTING THE ARDUINO-MEGA MICROCONTROLLER USED AT AQUATIC EXPLORATION" presented at ...

02/19/2025 / A380, Aluminium-E, Aluminum Die casting, Applications, CAD, Die casting, Draft, Efficiency, Heat Sink, heat sink-E, Technical Data-E

Aluminum High-Pressure Vacuum Die Casting Applications for the Multi-Material Lightweight Vehicle (MMLV) Body Structure

This article introduces the paper "Aluminum High Pressure Vacuum Die Casting Applications for the Multi Material Lightweight Vehicle Program (MMLV) ...

02/19/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Sand casting, Segment, Technical Data-E, 주조 기술, 해석

Figure 11. Backward-curved fan manufactured by sand casting with top-down gating system: (a) front; (b) back.

Casting Simulation-Based Design for Manufacturing Backward-Curved Fan with High Shape

This article introduces the paper "Casting Simulation-Based Design for Manufacturing Backward-Curved Fan with High Shape Difficulty" presented at Metals, MDPI ...

02/18/2025 / Aluminium-E, aluminum alloy, CAD, CFD, Computational fluid dynamics (CFD), Die casting, Mechanical Property, Microstructure, Sand casting, Technical Data-E, temperature field

Figure 1. Shape specifications of longitudinal carrier and sampling position of tensile sample. Figure 2. Dimensions of tensile specimen. Figure 1. Shape specifications of longitudinal carrier and sampling position of tensile sample.

Effect of Artificial Aging Treatment on the Mechanical Properties and Regulation of Precipitated Phase Particles of High-Pressure Die-Cast Thin-Wall AlSi10MnMg Longitudinal Carrier

This article introduces the paper "Effect of Artificial Aging Treatment on the Mechanical Properties and Regulation of Precipitated Phase Particles ...

02/18/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Efficiency, Electric vehicles, Microstructure, Review, STEP, Technical Data-E

Figure 7. Water testing results for Fr unmatched (left) vs. Fr matched (right) (a) 0.5 s after pullingplug, (b) 0.74 s (c) 1 s, (d) 1.24 s.

A Novel Approach to Visualize Liquid Aluminum Flow to Advance Casting Science

This paper summary is based on the article "A Novel Approach to Visualize Liquid Aluminum Flow to Advance Casting Science" ...

02/18/2025 / Aluminium-E, aluminum alloy, CAD, Die casting, High pressure die casting, Review, Sand casting, STEP, Technical Data-E

Figure 3. Squirrel cage rotor and its components manufactured from commercially pure aluminium via the high-pressure casting method.

Improving Electrical Conductivity of Commercially Pure Aluminium: The Synergistic Effect of AlB8 Master Alloy and Heat Treatment

This article introduces the paper "Improving Electrical Conductivity of Commercially Pure Aluminium: The Synergistic Effect of AlB8 Master Alloy and ...

02/18/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, ANOVA, automotive-E, CAD, Copper Rotor, Copper-E, Die casting, Microstructure, Technical Data-E, Thin films

Figure 1 Gating system nomenclature [Casting Plant & Technology]

Computer Aided Design Library of Gating System for Die Casting

This article introduces the paper "Computer Aided Design Library of Gating System for a Die Casting" presented at the "International ...

02/18/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Die casting Design, Efficiency, Review, STEP, Technical Data-E

Fig. 2 Clinching press of the company Eckold (down) and the company TOX (up); the used clinching tool system of the company BTM (down) and the company TOX (up)

Clinching of inductively heated aluminum die casting

This article introduces the paper "Clinching of inductively heated aluminum die casting" presented at the "Production Engineering" 1. Overview: Title: ...

02/18/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, automotive-E, CAD, Die casting, Efficiency, Quality Control, Technical Data-E

Causes of Casting Defects with Remedies

This article introduces the paper "Causes of Casting Defects with Remedies" presented at the "International Journal of Engineering Research & ...

02/18/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, Applications, CAD, Die casting, Efficiency, Quality Control, Review, Technical Data-E

Figure 3: Composite Mg/Al cylinder crankcase

BMW’s Magnesium-Aluminium Composite Crankcase, State-of-the-Art Light Metal Casting and Manufacturing

This article introduces the paper "BMW's Magnesium-Aluminium Composite Crankcase, State-of-the-Art Light Metal Casting and Manufacturing" presented at the SAE International ...

02/18/2025 / Aluminium-E, automotive-E, CAD, Computer simulation, Die casting, Magnesium alloys, Microstructure, STEP, Technical Data-E

Figure 1. A solid model representation of a part showing features critical to die-casting.

AUTOMATED MANUFACTURABILTY ANALYSIS FOR INJECTION-MOLDED AND DIE-CAST PARTS

This article introduces the paper "automated manufacturability analysis for injection-molded and die-cast parts". 1. Overview: Title: AUTOMATED MANUFACTURABILTY ANALYSIS FOR ...

02/18/2025 / Aluminium-E, Applications, CAD, Die casting, STEP, Technical Data-E

FIGURE 1: SCHEMATIC OF A DIE CASTING DIE [1]

An Automated System for Design for Manufacturability Analysis for Die-Casting

This article introduces the paper "An Automated System for Design for Manufacturability Analysis for Die-Casting" presented at the Proceedings of ...

02/18/2025 / Aluminium-E, Applications, CAD, Die casting, Draft, Efficiency, STEP, Taguchi method, Technical Data-E

Fig.5: (a) Hollow aluminum casting; and (b) welded engine cradle for Cadillac CTS

Advanced Casting Technologies for Lightweight Automotive Applications

This article introduces the paper "Advanced casting technologies for lightweight automotive applications". 1. Overview: Title: Advanced casting technologies for lightweight ...

02/18/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, Aluminum Casting, Applications, automotive-E, CAD, Die casting, High pressure die casting, Microstructure, Permanent mold casting, Review, Technical Data-E, 자동차, 자동차 산업, 주조 기술

Fig 5a: Shows the 3 main zones (boss) which are mandatory for this part to be considered porosity free

Added Value of Process Modelling in Development of Automotive Die Casting Parts

This article introduces the paper [Added Value of Process Modelling in Development of Automotive Die Casting Parts] presented at the ...

02/17/2025 / A380, Aluminium-E, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, Die Casting Congress, High pressure die casting, High pressure die casting (HPDC), Microstructure, STEP, Technical Data-E

Fig. 1. Handle for X-Ray machine made out of V Process.

Studies on performance and process improvement of implementing novel vacuum process for new age castings

This article introduces the paper "Studies on performance and process improvement of implementing novel vacuum process for new age castings" ...

02/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, CAD, Die casting, Draft, Efficiency, Permanent mold casting, Review, Sand casting, Technical Data-E

Fig. 2. Steps after part solidification for molding external undercuts using slider

Geometrical algorithms for automated design of side actions in injection moulding of complex parts

This article introduces the paper "Geometrical algorithms for automated design of side actions in injection moulding of complex parts" presented ...

02/17/2025 / Aluminium-E, Applications, CAD, Efficiency, Salt Core-E, STEP, Technical Data-E

Fig. 1: Geometry of Ladder frame part used for simulation

Numerical determination of process parameters for fabrication of automotive component

This article introduces the paper "Numerical determination of process parameters for fabrication of automotive component" presented at the Conference Tools ...

02/17/2025 / A380, Aluminium-E, aluminum alloy, Aluminum Die casting, Applications, automotive-E, CAD, Computer simulation, Die casting, Efficiency, High pressure die casting, Technical Data-E

Figure 4. (a) Backscattered SEM micrograph showing the distribution of intermetallics along grain boundaries in Al-5Mg-1.5Si die-cast alloy, and (b) EDS diagram showing the elements in particle A.

A super-ductile alloy for the die-casting of aluminium automotive body structural components

This article introduces the paper "A super-ductile alloy for the die-casting of aluminium automotive body structural components". 1. Overview Title: ...

02/17/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, AUTOMOTIVE Parts, automotive-E, Die casting, Efficiency, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E, 자동차, 자동차 부품, 자동차 산업, 해석

Figure1: Compressive stress and strain curves of wax and core material

Development of water soluble cores for investment casting – A review

This article introduces the paper "Development of water soluble cores for investment casting – A review" presented in INDIAN ENGINEERING ...

02/14/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Casting Technique, Die casting, Efficiency, High pressure die casting, Review, Salt Core, Salt Core-E, Technical Data-E

Figure 4: Plastic deformation of salt samples

DEVELOPMENT OF FOUNDRY CORES BASED ON INORGANIC SALTS

This article introduces the paper "DEVELOPMENT OF FOUNDRY CORES BASED ON INORGANIC SALTS" presented at the Materials and technology 1 ...

02/14/2025 / Aluminium-E, Applications, CAD, Die casting, Salt Core, Salt Core-E, Technical Data-E

Figure 1: Bending strength of the composite salt cores prepared with the WARM-BOX method

DEVELOPMENT OF COMPOSITE SALT CORES FOR FOUNDRY APPLICATIONS

This article introduces the paper "Development of Composite Salt Cores for Foundry Applications" presented at the Materials and technology 1 ...

02/14/2025 / Aluminium-E, aluminum alloy, Applications, CAD, Die casting, Magnesium alloys, Salt Core, Salt Core-E, Technical Data-E

Fig. 1 Components of a air-conditioning compressor

Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting

This article introduces the paper "Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting" presented at ...

02/14/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, automotive-E, CAD, Die casting, Efficiency, STP, Technical Data-E

FIGURE 1 Target components in a vehicle transmission which were chosen at Voit for defined manufacturing technologies (stamping and/or bending technology) (© Voit Automotive)

Cooperation of Development and Manufacturing for Up-to-date Transmission Parts

This article introduces the paper "Cooperation of Development and Manufacturing for Up-to-date Transmission Parts" presented at the ATZ 1. Overview: ...

02/14/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Technical Data-E

Fig. 2. Permanent mould casting machine for casting single pistons [8]

Casting of Combustion Engine Pistons Before and Now on the Example of FM Gorzyce

This article introduces the paper "[Casting of Combustion Engine Pistons Before and Now on the Example of FM Gorzyce]" 1 ...

02/14/2025 / Al-Si alloy, Aluminium-E, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Microstructure, Permanent mold casting, Salt Core, Technical Data-E

Fig.12 Effect of particle size on bending strength of potassium chloride with mullite cores.

Castability and Strength of Potassium Chloride-Ceramic Composite Salt Cores

This article introduces the paper "Castability and Strength of Potassium Chloride-Ceramic Composite Salt Cores" presented at the Journal of Japan ...

02/14/2025 / Aluminium-E, Applications, CAD, Die casting, Microstructure, Salt Core, Salt Core-E

Figure 3: Developed Mg oil pan and cooling lines.

A Study on Die Casting Process of the Automobile Oil Pan Using the Heat Resistant Magnesium Alloy

This article introduces the paper "A Study on Die Casting Process of the Automobile Oil Pan Using the Heat Resistant ...

02/14/2025 / ADC12, Aluminium-E, aluminum alloys, Aluminum Die casting, Applications, AUTOMOTIVE Parts, automotive-E, CFD, Computational fluid dynamics (CFD), Die casting, Die casting Design, FLOW-3D, Magnesium alloys, Technical Data-E, 금형, 자동차, 자동차 부품, 자동차 산업, 해석

Fig. 1 Liquidus surface and eutectic line of Na⁺-K⁺-Cl⁻-CO₃²⁻ system calculated with Thermo-Calc¹⁵).

Bending Strength of Salt Core Comprised of KCl-NaCl-Na₂CO₃-K₂CO₃ Systems

This article introduces the paper "Bending Strength of Salt Core Comprised of KCl-NaCl-Na2CO3-K2CO3 Systems" presented at the J. JFS, Vol ...

02/14/2025 / Aluminium-E, aluminum alloy, Applications, AUTOMOTIVE Parts, CAD, Die casting, Efficiency, Mechanical Property, Microstructure, Salt Core, Salt Core-E

Figure 2. (a) 3D rod design; and (b) detail of the placement and example of an aluminium foam core

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

This article introduces the paper "Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting" presented in Metals, MDPI ...

02/14/2025 / Aluminium-E, AZ91D, CAD, Casting Technique, Die casting, Efficiency, Electric vehicles, High pressure die casting, High pressure die casting (HPDC), Salt Core, Technical Data-E

Fig. 3. Shattered surface of crushed rock salts (samples Nos 1, 2) and EDX analysis of chemical composition

Advances in Technology of Soluble Cores for Die Castings

This article introduces the paper "Advances in Technology of Soluble Cores for Die Castings" presented at the Archives of Foundry ...

02/14/2025 / Aluminium-E, Applications, CAD, Casting Technique, Die casting, Die Casting Congress, Efficiency, High pressure die casting, Microstructure, Salt Core, Salt Core-E

Fig. 14. An open-ended integrally-stiffened prepreg panel (a) NT Core in position and (b) after NT Core removal, showing blind hole.

A Water-Soluble Core Material for Manufacturing Hollow Composite Sections

This article introduces the paper "A water-soluble core material for manufacturing hollow composite sections presented in Composite Structures". 1. Overview: ...

02/14/2025 / Aluminium-E, Applications, CAD, Casting Technique, Die casting, Efficiency, Mechanical Property, Salt Core, Salt Core-E, Taguchi method, Technical Data-E, thermophysical properties

Figure 3.17: AM cylinder heads post support removal, pre-machining

Feasibility of Metal Additive Manufacturing for Internal Combustion Engines

This article introduces the paper "Feasibility of Metal Additive Manufacturing for Internal Combustion Engines" by Jamee Gray, submitted to the ...

02/14/2025 / Aluminium-E, Applications, CAD, Efficiency, Technical Data-E

$Figure 3.5: SEM images on the fracture surface of HPDC processed primary alloy showing: (a) gas pores, and (b) shrinkage pore. (adapted from [79])$

Influence of Die Temperature in High Pressure Die Casting of Thin-Walled Components

This article introduces the paper "Influence of Die Temperature in High Pressure Die Casting of Thin-Walled Components" by M. Wessén ...

02/14/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, automotive-E, CAD, Die casting, Die Casting Congress, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, STEP, Technical Data-E

Figure 1. Organic cores production by the cold-box process: (a) half core box, (b) organic cores.

A COMPARATIVE ANALYSIS ON ORGANIC AND INORGANIC CORE BINDERS FOR A GRAVITY DIECASTING AL ALLOY COMPONENT

This article introduces the paper "A COMPARATIVE ANALYSIS ON ORGANIC AND INORGANIC CORE BINDERS FOR A GRAVITY DIECASTING AL ALLOY ...

02/13/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Microstructure, Salt Core-E, secondary dendrite arm spacing, STEP, Technical Data-E

Figure 8 A casting of the presented case study from Al-Si7Mg, Source: Walter Frank & Sons Ltd., Barnsley, UK

THE DIRECTOOL SOFTWARE – TOOL DESIGN ON FACET GEOMETRIES WITH DECISION SUPPORT

This article introduces the paper "The DIRECTOOL Software – Tool Design on Facet Geometries with Decision Support" presented at the ...

02/13/2025 / Aluminium-E, aluminum alloy, CAD, CFD, Computational fluid dynamics (CFD), Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Sand casting, STEP, Technical Data-E

Fig. 2. Description of the mould structures with the mould inserts docked

Improvement and Validation of Zamak Die Casting Moulds

This article introduces the paper "Improvement and validation of Zamak die casting moulds" presented at the Procedia Manufacturing 1. Overview: ...

02/13/2025 / Aluminium-E, aluminum alloy, CAD, CFD, Computational fluid dynamics (CFD), Die casting, High pressure die casting, High pressure die casting (HPDC), Technical Data-E

Fig. 2.1 Graphical illustration of hot chamber diecasting [5].

Development of High Strength Al-Mg2Si-Mg Based Alloy for High Pressure Diecasting Process

This article introduces the paper "Development of High Strength Al-Mg2Si-Mg Based Alloy for High Pressure Diecasting Process" presented as a ...

02/13/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloys, Aluminum Die casting, Applications, CAD, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Permanent mold casting, Technical Data-E

Fig. 3 The gating system of a die casting die

Development of a Semi-Automated Die Casting Die Design System

This article introduces the paper "Development of a semi-automated die casting die design system" presented at the Proceedings of the ...

02/13/2025 / Aluminium-E, Applications, CAD, Die casting, Die casting Design, Draft, Efficiency, Technical Data-E

Quality Improvement of Welded Joints of Die-Cast Al Alloys Using Oscillation and Current Modulation of the Electron Beam

This article introduces the paper "The quality improvement of welded joints of die-cast Al alloys using oscillation and current modulation ...

02/13/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Electric vehicles, Technical Data-E

Figure 5. Flow characteristics at different velocities of injection: : (a1–a6) 1.0 m/s, (b1–b6) 1.5 m/s

Study on the Influence of Injection Velocity on Hole Defects in Die-Cast Aluminum Alloy

This article introduces the paper "Study on the Influence of Injection Velocity on the Evolution of Hole Defects in Die-Cast ...

02/13/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Microstructure, STEP, Technical Data-E

Figure 1. Structure of the vacuum die-cast equipment

Study on Microstructures and Properties of Al. Alloy Vacuum Die-Cast Parts

This article introduces the paper "Study on Microstructures and Properties of the Al. Alloy Vacuum Die-Cast Parts of TL117 and ...

02/13/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, AZ91D, CAD, Die casting, Mechanical Property, Microstructure, Review, STEP, Technical Data-E

Figure 13. The schematic diagrams of the ACSR Rheo-HPDC process (reprinted with permission from ref. [36], 2022, Elsevier).

Research Progress on Thermal Conductivity of High-Pressure Die-Cast Aluminum Alloys

This article introduces the paper "Research Progress on Thermal Conductivity of High-Pressure Die-Cast Aluminum Alloys" presented at the Metals, MDPI ...

02/13/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Rheo-HPDC, Technical Data-E

Figure 1. Sampling region on the plate manufactured by HPDC.

Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting

This article introduces the paper "Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting" presented in Metals. 1 ...

02/13/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Technical Data-E

Figure 5. Results of constrained rod casting: (a) AA7075; (b) AA7068; (c) AA7055.

Development of Low-Pressure Die-Cast Al–Zn–Mg–Cu Alloy Propellers—Part I: Hot Tearing Simulations for Alloy Optimization

This article introduces the paper "Development of Low-Pressure Die-Cast Al–Zn–Mg–Cu Alloy Propellers—Part I: Hot Tearing Simulations for Alloy Optimization" presented ...

02/13/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Copper-E, Die casting, finite element simulation, Mechanical Property, Microstructure, Review, Technical Data-E

$Figure 11. Micrographs of fractured (a) α-Al15(Fe,Mn,Cr)3Si2 particle and (b) β-Al5FeSi platelet after wear testing.$

Designing Wear-Resistant Diecast AlSi9Cu3(Fe) Alloys for High-Temperature Components

This article introduces the paper [Design of Wear-Resistant Diecast AlSi9Cu3(Fe) Alloys for High-Temperature Components] published in the journal [Metals]. 1 ...

02/12/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Diecasting, automotive-E, CAD, Die casting, Microstructure, Review, Technical Data-E, 알루미늄 다이캐스팅, 자동차 산업, 해석

Figure 1. Geometrical model of the variable thickness plate casting with sprue and top riser. Node numbers are marked

Simulation of variable thickness aluminum alloy plate casting

This article introduces the paper "Simulation of variable thickness aluminum alloy plate casting". 1. Overview: Title: Simulation of variable thickness ...

02/12/2025 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, CAD, Casting Technique, Microstructure, Review, Sand casting, Technical Data-E

Fig. 1 Pictures of one of the better castings a and c die temperature 250 °C and injection velocity 2.0 m/s, and worst castings b and d die temperature 180 °C and injection velocity 1.3 m/s for AS31

Mechanical Properties and Deformation Behaviour of High-Pressure Die-Cast Magnesium-Aluminium Based Alloys

This article introduces the paper "Mechanical Properties and Deformation Behaviour of High-Pressure Die-Cast Magnesium-Aluminium Based Alloys". 1. Overview: Title: Mechanical ...

02/12/2025 / A380, Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Review, Technical Data-E

Magnesium Alloys and Applications in Automotive Industry

This article introduces the paper "Magnesium Alloys and Applications in Automotive Industry". 1. Overview: Title: Magnesium alloys and applications in ...

02/12/2025 / Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Electric vehicles, Magnesium alloys, Review, Technical Data-E

Figure 9 A part of Al die cast product where internal soundness was improved by the application of DHA-THERMO core pins

High Thermal Conductivity Steel and its Application to Die Casting Tools

This article introduces the paper "High Thermal Conductivity Steel and its Application to Die Casting Tools" presented at the NADCA ...

02/12/2025 / ADC12, Aluminium-E, Aluminum Die casting, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Die Casting Congress, Efficiency, Microstructure, Technical Data-E

Figure 2. EPMA micrograph and chemical element distribution maps of crept AA365 alloy at 373 K: Al, Mg, Fe, Si, Mn

Evaluation of Corrosion Behavior on Crept AlSi10MnMg (AA365) Alloy Produced by High-Pressure Die-Casting (HPDC)

This article introduces the paper "Evaluation of Corrosion Behavior on Crept AlSi10MnMg (AA365) Alloy Produced by High-Pressure Die-Casting (HPDC)". 1 ...

02/12/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Mechanical Property, Microstructure, Technical Data-E

Fatigue behavior of magnesium alloy and application in auto steering wheel frame

This article introduces the paper "Fatigue behavior of magnesium alloy and application in auto steering wheel frame," published in Transactions ...

02/12/2025 / Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, AZ91D, CAD, Die casting, FLOW-3D, Magnesium alloys, Microstructure, Technical Data-E

Figure 1. Schematic illustration of the rheodiecasting (RDC) process.

Development of the Rheo-Diecasting Process for Mg-Alloys

This article introduces the paper "Development of the Rheo-Diecasting Process for Mg-Alloys" by Z. Fan, S. Ji, and G. Liu, ...

02/12/2025 / Aluminium-E, Applications, automotive-E, AZ91D, CAD, Die casting, Magnesium alloys, Mechanical Property, Microstructure, Semisolid slurries, Technical Data-E

Fig. 1. Design comparison with steel armrest and magnesium armrest design.

Development of a bus armrest fabrication process with a high-vacuum, high-pressure die-casting process using the AM60 alloy

This article introduces the paper "Development of a bus armrest fabrication process with a high-vacuum, high-pressure die-casting process using the ...

02/12/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, Magnesium alloys, Mechanical Property, Microstructure, Technical Data-E

Fig. 1. 2017 Chrysler Pacifica showing the liftgate assembly highlighted by a magnesium die-cast inner [4] (Copyright 2018 by FCA. Used with permission. Chrysler is a registered trademark of FCA US LLC).

Exploring the Concept of Castability in Magnesium Die-Casting Alloys

This article introduces the paper"Exploring the concept of castability in magnesium die-casting alloys" published in the Journal of Magnesium and ...

02/12/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, AZ91D, CAD, Die casting, Efficiency, High pressure die casting, Microstructure, Technical Data-E

Front Aluminum Subframe of High Level Vacuum Die-casting

This article introduces the paper "Front Aluminum Subframe of High Level Vacuum Die-casting," published in Transactions of KSAE, Vol. 20, ...

02/12/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Efficiency, Mechanical Property, Microstructure, Technical Data-E

Fig. 6. Micro-morphologies of die cast AZ91D specimens after immersion in 5 wt

Effect of Aging on Yield Stress and Corrosion Resistance of Die Cast Magnesium Alloy

This article introduces the paper "Effect of Aging on Yield Stress and Corrosion Resistance of Die Cast Magnesium Alloy". 1 ...

02/12/2025 / Alloying elements, Aluminium-E, Applications, automotive-E, AZ91D, CAD, Die casting, Die Casting Congress, heat sink-E, Magnesium alloys, Microstructure, Review, Technical Data-E

Figure 8 Appearance of fastened AE44 plates pretreated with fluorozirconate and a metallic-looking epoxy-based powder coat.

Corrosion Protection of Joining Areas in Magnesium Die-Cast and Sheet Products

This article introduces the paper "Corrosion Protection of Joining Areas in Magnesium Die-Cast and Sheet Products." 1. Overview: Title: Corrosion ...

02/12/2025 / Aluminium-E, aluminum alloy, Applications, automotive-E, CAD, Die casting, Magnesium alloys, Technical Data-E

Figure 12: Short shot: experiment (left), simulation (right).

SPH: A NEW WAY OF MODELLING HIGH PRESSURE DIE CASTING

This article introduces the paper "SPH: A NEW WAY OF MODELLING HIGH PRESSURE DIE CASTING," presented at the Third International ...

02/12/2025 / Aluminium-E, Applications, automotive-E, CAD, CFD, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), STEP, Technical Data-E, 생산성, 자동차, 자동차 부품, 자동차 산업, 제품 개발, 해석

Optimization in Novel Partial-Solid High Pressure Aluminum Die Casting by Taguchi Method

This article introduces the paper "Optimization in Novel Partial-Solid High Pressure Aluminum Die Casting by Taguchi Method," providing a comprehensive ...

02/12/2025 / Aluminium-E, aluminum alloys, Aluminum Die casting, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Taguchi method, Technical Data-E, 금형, 알루미늄 다이캐스팅, 자동차, 자동차 부품, 해석

Fig. 1. Fog lights attached to the vehicle

Thermal Flow Analysis for Development of LED Fog Lamp for Vehicle

This article introduces the paper "Thermal Flow Analysis for Development of LED Fog Lamp for Vehicle". 1. Overview: Title: Thermal ...

02/11/2025 / Aluminium-E, automotive-E, CAD, CFD, Efficiency, Heat Sink, Technical Data-E, 열유동 해석, 자동차, 자동차 산업, 해석

Fig. 1 Domain discretization and two different joint elements

Multi-component topology optimization for die casting (MTO-D)

This article introduces the paper "Multi-component topology optimization for die casting (MTO-D)" published in Structural and Multidisciplinary Optimization in 2019 ...

02/11/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Microstructure, Review, Technical Data-E

Figure 8. Schematic diagram of cooling system in LED headlamp.

Application Specific LED Packaging for Automotive Forward-lighting Application and Design of Whole Lamp Module

This article introduces the paper "Application Specific LED Packaging for Automotive Forward-lighting Application and Design of Whole Lamp Module". 1 ...

02/11/2025 / Aluminium-E, Applications, automotive-E, Efficiency, heat sink-E, Technical Data-E, 자동차, 해석

Figure 4: Runner System Example (with Die Cavities, NADCA [29])

Visualization for Runner System Design in Die Casting

This article introduces the paper "Visualization for Runner System Design in Die Casting" by Zhaohui Ning, presented to The Ohio ...

02/11/2025 / Aluminium-E, Applications, CAD, Die casting, Die casting Design, Efficiency, Review, STEP, Technical Data-E

Analytical Cost Estimation Model in High Pressure Die Casting

This article introduces the paper "Analytical cost estimation model in High Pressure Die Casting" published in Procedia Manufacturing in 2017 ...

02/11/2025 / Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, heat sink-E, High pressure die casting, High pressure die casting (HPDC), Salt Core-E, STEP, Technical Data-E

Fig. 1: Die-casting process terminology.

Computer Aided Manufacturability Analysis of Die-cast Parts

This article introduces the paper "Computer Aided Manufacturability Analysis of Die-cast Parts". 1. Overview: Title: Computer Aided Manufacturability Analysis of ...

02/11/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Review, STEP, Technical Data-E

Fig1. a) Fatturato relativo al mercato italiano ed estero nei diversi settori di applicazione dei prodotto pressocolati in lega di alluminio. b) Ripartizione dell’Impiego di lega di alluminio nelle 5 famiglie di getti pressocolati [6].

PROPOSAL OF A CLASSIFICATION OF DEFECTS OF HIGH-PRESSURE DIECAST PRODUCTS

This article introduces the paper "PROPOSAL OF A CLASSIFICATION OF DEFECTS OF HIGH-PRESSURE DIECAST PRODUCTS". 1. Overview: Title: PROPOSAL OF ...

02/11/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Microstructure, Quality Control, Review, Technical Data-E

Die Casting Technology for Welding Application: A Detailed Summary

This article introduces the paper "[Original Paper Title]" focusing on die casting technology for welding applications, originally published in the ...

02/11/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Casting Technique, Die casting, Quality Control, Technical Data-E

Figure 2. Illustration of boundary conditions for the finite element model; (a) conventional die casting die, (b) lightweight design die; see Table 1 for notes on 1–8.

AN INITIAL STUDY OF A LIGHTWEIGHT DIE CASTING DIE USING A MODULAR DESIGN APPROACH

This article introduces the paper "An Initial Study of a Lightweight Die Casting Die Using a Modular Design Approach," published ...

02/11/2025 / Aluminium-E, aluminum alloy, Aluminum Casting, Applications, AZ91D, CAD, conformal cooling, Die casting, Die Casting Congress, die temperature uniformity, Efficiency, High pressure die casting, Review, Technical Data-E

Fig. 4: Cross section of channel with undercut and inner notch, (𝜀𝜀ℎ,1 = 18% and 𝜀𝜀ℎ,2 = 33%)

Optimization of the Surface Geometry in Structured Cold Rolling for Interlocking of Formed and Die-Cast Metal Components

This article introduces the paper "Optimization of the Surface Geometry in Structured Cold Rolling for Interlocking of Formed and Die-Cast ...

02/11/2025 / Aluminium-E, automotive-E, CAD, Die casting, Fillet, High pressure die casting, Review, Salt Core-E, Technical Data-E

Figure 14: Biscuity, runner, gating, and venting system on casting (photo permission from Mercury Marine)

SYSTEM UNDERSTANDING OF HIGH PRESSURE DIE CASTING PROCESS AND DATA WITH MACHINE LEARNING APPLICATIONS

This article introduces the paper "SYSTEM UNDERSTANDING OF HIGH PRESSURE DIE CASTING PROCESS AND DATA WITH MACHINE LEARNING APPLICATIONS". Overview: ...

02/11/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Applications, automotive-E, CAD, deep learning, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Review, Salt Core-E, STEP, Technical Data-E

Die-Casting Feature Recognition for Automated Parting Direction and Parting Line Determination

This article introduces the paper "Die-Casting Feature Recognition for Automated Parting Direction and Parting Line Determination" published in the Journal ...

02/11/2025 / Aluminium-E, CAD, Die casting, Efficiency, Salt Core-E, STEP, Technical Data-E

Figure 7. Instances of undercut features: (a) blind undercut features, (b) through undercut features, (c) tapered through depression feature, (d) through depression feature intersecting with the undercut region, (e) unbounded undercut feature and (f) nested depression and protrusion features.

Automated identification of complex undercut features for side-core design for die-casting parts

This article introduces the paper "Automated identification of complex undercut features for side-core design for die-casting parts". 1. Overview: Title: ...

02/11/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Review, Salt Core-E, STEP, Technical Data-E

Figure 35: Comparison of the contact pressure scaled by UTS in MAGMA (a) and (c) with the production die casting die at the end of a production run (b) and (d).

THERMOMECHANICAL MECHANISMS THAT CAUSE ADHESION OF ALUMINUM HIGH PRESSURE DIE CASTINGS TO THE DIE

This article introduces the paper "THERMOMECHANICAL MECHANISMS THAT CAUSE ADHESION OF ALUMINUM HIGH PRESSURE DIE CASTINGS TO THE DIE". Overview: ...

02/11/2025 / Al-Si alloy, Aluminium-E, Aluminum Casting, Aluminum Die casting, CAD, coated cores, Die casting, Die Casting Congress, Draft, High pressure die casting, High pressure die casting (HPDC), Salt Core-E, Technical Data-E

Strength Analysis of Aluminum Alloy Window Wiper Manufactured by Die Casting

This article introduces the paper "Strength Analysis of Aluminum Alloy Window Wiper Manufactured by Die Casting," published in the Journal ...

02/11/2025 / Aluminium-E, aluminum alloy, aluminum alloys, AUTOMOTIVE Parts, automotive-E, CAD, Computer simulation, Die casting, Efficiency, Fillet, STEP, Technical Data-E

Figure 2.3: Die distortion process in a die casting cycle

STUDY OF THE EFFECT OF STRUCTURAL DIE AND MACHINE VARIABLES ON DIE DEFLECTIONS

This article introduces the paper "STUDY OF THE EFFECT OF STRUCTURAL DIE AND MACHINE VARIABLES ON DIE DEFLECTIONS". Overview: Title: ...

02/11/2025 / Aluminium-E, aluminum alloy, CAD, Computer simulation, Die casting, STEP, Technical Data-E

Fig. 1: Actual casting EP20, Fig. 2: Monthly rejection rate of EP 20

A Review on Casting Defect Minimization Through Simulation

This article introduces the paper"A Review on Casting Defect Minimization Through Simulation". 1. Overview: Title: A Review on Casting Defect ...

02/11/2025 / Aluminium-E, Applications, automotive-E, CAD, Casting Technique, Die casting, Efficiency, Review, Sand casting, STEP, Technical Data-E, 생산성, 주조 기술, 해석

Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the Products in High-Pressure Die-Casting Process

This article introduces the paper "Experimental and Theoretical Studies on the Effect of Die Temperature on the Quality of the ...

02/11/2025 / A380, Aluminium-E, aluminum alloy, aluminum alloys, Applications, automotive-E, CAD, Die casting, High pressure die casting, Quality Control, STEP, Technical Data-E

Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components

This article introduces the paper "Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components". 1 ...

02/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Microstructure, Technical Data-E, Thin films

Effect of melt cleanliness on the formation of porosity defects in automotive aluminium high pressure die castings

This article introduces the paper "Effect of melt cleanliness on the formation of porosity defects in automotive aluminium high pressure ...

02/10/2025 / ADC12, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, automotive-E, CAD, Die casting, High pressure die casting, Quality Control, Technical Data-E, 해석

Figure 1. Developed hollow aluminum subframe

Development of Aluminium Hollow Subframe Using High-Pressure Die Casting

This article introduces the paper "Development of Aluminium Hollow Subframe Using High-Pressure Die Casting". 1. Overview: Title: Development of Aluminium ...

02/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, automotive-E, CAD, Die casting, Efficiency, Mechanical Property, Technical Data-E

Figure 18 Comprehensive opportunities for polymers and polymer composites with associated manufacturing processes for lightweighting in vehicles. Abbreviations: BMC, bulk molding compound; HP RTM, high-pressure resin transfer molding; LFT, long-fiber thermoplastic; SMC, sheet molding compound. Adapted from Reference 105.

Materials for Automotive Lightweighting

This article introduces the paper "Materials for Automotive Lightweighting". 1. Overview: Title: Materials for Automotive Lightweighting Authors: Alan Taub, Emmanuel ...

02/10/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Magnesium alloys, Microstructure, Review, STEP, Technical Data-E

Fig 1. Microstructure alloy MCMgAl6Zn1: a) without heat treatment – 0, b) after heat treatment – 2, c) after heat treatment – 3, d) after heat treatment – 4

Heat Treatment Impact on the Structure of Die-Cast Magnesium Alloys

This article introduces the paper "Heat treatment impact on the structure of die-cast magnesium alloys" published in the Journal of ...

02/10/2025 / Air cooling, Aluminium-E, Applications, automotive-E, AZ91D, CAD, Die casting, Magnesium alloys, Mechanical Property, Microstructure, Technical Data-E

Fig. 4. Z-shaped section of the cylinder block

Materials in Automotive Engineering

This article introduces the paper "Materials in Automotive Engineering". 1. Overview: Title: Materials in Automotive Engineering Authors: Jeremija JEVTIC Radinko ...

02/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Efficiency, Magnesium alloys, Microstructure, Technical Data-E, 자동차, 자동차 부품, 자동차 산업, 주조 기술, 해석

Defect reduction using Lean Six Sigma and DMAIC

This article introduces the paper "Defect reduction using Lean Six Sigma and DMAIC," providing a detailed overview of its methodology, ...

02/10/2025 / Aluminium-E, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Efficiency, Quality Control, Review, STEP, Technical Data-E

Fig. 1. Life cycle boundary of vehicle Al DCs and detailed processes in the manufacturing stage.

Critical life cycle inventory for aluminum die casting: A lightweight-vehicle manufacturing enabling technology

This article introduces the paper "Critical life cycle inventory for aluminum die casting: A lightweight-vehicle manufacturing enabling technology". 1. Overview: ...

02/10/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, Applications, automotive-E, CAD, Die casting, Efficiency, High pressure die casting, Microstructure, Review, Technical Data-E

Fig. 1. Life cycle assessment flow-chart.

Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

This article introduces the paper "Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component". 1. Overview: Title: Cradle-to-Gate Impact ...

02/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Efficiency, Review, STEP, Technical Data-E, 자동차, 자동차 부품, 자동차 산업, 해석

Fig. 1: Illustration of engine block with 6 ingates and the vacuum channels.

Correlation Between Microstructure and Mechanical Properties of Al-Si Diecast Engine Blocks

This article introduces the paper "Correlation Between Microstructure and Mechanical Properties of Al-Si Diecast Engine Blocks" 1. Overview: Title: Correlation ...

02/10/2025 / Al-Si alloy, Aluminium-E, aluminum alloys, Aluminum Casting, automotive-E, CAD, Die casting, High pressure die casting, Mechanical Property, Microstructure, Quality Control, secondary dendrite arm spacing, Technical Data-E

Fig. 4 Operations for forging control arm a bending, b flattening, and c forging. (Color figure online)

Magnesium 2021: Proceedings of the 12th International Conference on Magnesium Alloys and their Applications

This article introduces the paper "Magnesium 2021: Proceedings of the 12th International Conference on Magnesium Alloys and their Applications". 1 ...

02/10/2025 / Alloying elements, Aluminium-E, aluminum alloy, Applications, CAD, Die casting, Efficiency, Magnesium alloys, Mechanical Property, Microstructure

Fig. 1(a) 3D Model of assembly of wheel and lift tube (b) results after mesh generation of physical model.

Compute-Aided Design of Low Pressure Die-Casting Process of A356 Aluminum Wheels

This article introduces the paper "Compute-Aided Design of Low Pressure Die-Casting Process of A356 Aluminum Wheels". 1. Overview: Title: Compute-Aided ...

02/10/2025 / Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Technical Data-E, temperature field

OPTIMAL PLATE-FIN DESIGN FOR IMPROVING HEAT DISSIPATION PERFORMANCE OF AUTOMOBILE LAMP REFLECTORS

This article introduces the paper "OPTIMAL PLATE-FIN DESIGN FOR IMPROVING HEAT DISSIPATION PERFORMANCE OF AUTOMOBILE LAMP REFLECTORS". 1. Overview: Title: ...

02/10/2025 / Aluminium-E, ANOVA, Heat Sink, heat sink-E, Technical Data-E, 열유동 해석, 자동차, 해석

Fig. 4. Detail of the core balance volume.

About the impact on gravity cast salt cores in high pressure die casting and rheocasting

This article introduces the paper "About the impact on gravity cast salt cores in high pressure die casting and rheocasting" ...

02/07/2025 / Aluminium-E, Aluminum Casting, CAD, Casting Technique, CFD, Die casting, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Microstructure, Salt Core, Salt Core-E, Technical Data-E

Figure 20: The deformation of the salt core in a casting experiment; Uin = 30 ms−1

On determining lost core viability in high-pressure die casting using Computational Continuum Mechanics

This article introduces the paper "On determining lost core viability in high-pressure die casting using Computational Continuum Mechanics". 1. Overview: ...

02/07/2025 / Al-Si alloy, Aluminium-E, Applications, automotive-E, CAD, CFD, Die casting, Efficiency, Electric vehicles, High pressure die casting, Microstructure, Salt Core, Salt Core-E, STEP, Technical Data-E, 자동차, 해석

Effect of Applying Pressure of High Pressure Diecasting Process Using Salt core

This article introduces the paper "Effect of Applying Pressure of High Pressure Diecasting Process Using Salt core". 1. Overview: Title: ...

02/07/2025 / Aluminium-E, aluminum alloy, aluminum alloys, CAD, Die casting, High pressure casting, High pressure die casting, Microstructure, Salt Core, Salt Core-E, Technical Data-E, 금형, 생산성, 주조 기술, 해석

LED Headlamp Development for Mass Production

This article introduces the paper "LED Headlamp Development for Mass Production". 1. Overview: Title: LED Headlamp Development for Mass Production ...

02/07/2025 / Aluminium-E, Applications, automotive-E, CAD, Efficiency, Heat Sink, heat sink-E, Technical Data-E, 자동차, 자동차 산업, 해석

Fig. 9 A model proto-typed for experiment

Effect of Heat Sink Structure on Cooling Performance of LED Bulb

This article introduces the paper "Effect of Heat Sink Structure on Cooling Performance of LED Bulb". 1. Overview: Title: Effect ...

02/07/2025 / Aluminium-E, Efficiency, Heat Sink, heat sink-E, Technical Data-E, 해석

Fig. 14. Heat pipe heat sink for low beam LED package cooling

Cooling of LED headlamp in automotive by heat pipes

This article introduces the paper "Cooling of LED headlamp in automotive by heat pipes". 1. Overview: Title: Cooling of LED ...

02/07/2025 / Aluminium-E, Applications, automotive-E, CAD, cooling solutions, Efficiency, Heat Sink, heat sink-E, Review, Technical Data-E, 자동차, 해석

Fig. 3: Application of Mg alloys center console frame in automobile: (a) Porsche [6]; (b) Volvo; (c) Hongqi

Thin-walled and large-sized magnesium alloy die castings for passenger car cockpit: Application, materials, and manufacture

This article introduces the paper "Thin-walled and large-sized magnesium alloy die castings for passenger car cockpit: Application, materials, and manufacture" ...

02/06/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, AUTOMOTIVE Parts, automotive-E, AZ91D, CAD, Die casting, High pressure die casting, Mechanical Property, Microstructure, Review, Technical Data-E, 금형, 생산성, 자동차, 자동차 부품, 해석

Figure 2.6: Teslas’ and Volvos’ mega-castings of the rear floor

Improving Quality in Mega-Casted Products: Identification of contributors to geometrical variation

This article introduces the paper "Improving Quality in Mega-Casted Products: Identification of contributors to geometrical variation". 1. Overview: Title: Improving ...

02/06/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, AZ91D, CAD, CFD, Die casting, finite element simulation, High pressure die casting, Microstructure, Technical Data-E, 자동차, 해석

Figure 3. Thermocouple mounting positions in the heatsink and headlamp reflector

AUTOMOTIVE HEADLAMP HIGH POWER LED COOLING SYSTEM AND ITS EFFECT ON JUNCTION TEMPERATURE AND LIGHT INTENSITY

This article introduces the paper "AUTOMOTIVE HEADLAMP HIGH POWER LED COOLING SYSTEM AND ITS EFFECT ON JUNCTION TEMPERATURE AND LIGHT ...

02/05/2025 / Aluminium-E, Applications, Efficiency, Heat Sink, heat sink-E, Review, Technical Data-E, 자동차, 해석

Figure 16. DC-Bus IGBT heatsink and capacitance.

Three-Phase 75 kW Brushless Direct Current Motor for Electric Vehicles: Different Power Stage Design, Calculation of Losses, Cooling Techniques, and Comparison

This article introduces the paper "Three-Phase 75 kW Brushless Direct Current Motor for Electric Vehicles: Different Power Stage Design, Calculation ...

02/04/2025 / Air cooling, Aluminium-E, Applications, Battery thermal management system, CAD, Copper-E, Efficiency, Electric vehicles, Review, Technical Data-E, 버스바, 자동차, 해석

Influence of Different Rapid Injection Velocity on Forming Quality of Magnesium Alloy Vacuum Die Casting

This article introduces the paper "Influence of Different Rapid Injection Velocity on Forming Quality of Magnesium Alloy Vacuum Die Casting" ...

02/04/2025 / Aluminium-E, automotive-E, AZ91D, Die casting, Efficiency, Heat Sink, Magnesium alloys, Microstructure, Technical Data-E, 해석

Figure 5 Aluminum wiring in automotive vehicles: a time line of application of aluminum in automotive wiring, reproduced from [53]; b high-strength aluminum alloy wire installed in the engine harness, reproduced from [57]; c die-cast aluminum coil for motor winding with seven turns and a conductor height of approx. 1.5 mm along with d coil arrangement, reproduced from [264]; e hairpin motor using aluminum V-cat windings, reproduced from [59]; f insulated and bare AA1350 aluminum of 7 AWG square tested for hairpin winding of electric motors and copper wire for comparison along with stress vs strain elongation curves, reproduced from [11].

Aluminum alloys for electrical engineering: a review

This article introduces the paper "Aluminum alloys for electrical engineering: a review". 1. Overview: Title: Aluminum alloys for electrical engineering: ...

02/04/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Bus bar, CAD, Casting Technique, Copper-E, Die casting, Electric vehicles, Heat Sink, Mechanical Property, Microstructure, Review, Technical Data-E, thermophysical properties, 자동차, 해석

A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced Convection

This article introduces the paper "A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced ...

02/04/2025 / Aluminium-E, Applications, CFD, Computational fluid dynamics (CFD), Cooling Plate, Efficiency, Heat Sink, heat sink-E, Technical Data-E, 자동차, 해석

Fig .4 Thermal management of LED head lamp

Heat Dissipation Design of High Power LED Headlamp

This article introduces the paper "Heat Dissipation Design of High Power LED Headlamp". 1. Overview: Title: Heat Dissipation Design of ...

02/04/2025 / Air cooling, Aluminium-E, Applications, cooling solutions, Efficiency, Heat Sink, heat sink-E, radiator, Technical Data-E, 자동차, 자동차 산업, 해석

Figure 4. Cross Section of Stator of 3‐F Induction Motor.

A Review of Recent Trends in High Efficiency Induction Motor Drives

This article introduces the paper "A Review of Recent Trends in High Efficiency Induction Motor Drives". 1. Overview: Title: A ...

02/04/2025 / Aluminium-E, Applications, Bus bar, CAD, CFD, Copper Rotor, Copper-E, Efficiency, Electric vehicles, Heat Sink, IGS, Review, STEP, Technical Data-E, 고효율 모터, 자동차, 해석

Fig. 1. (a)Diagram of gravity heat pipe exchanger in setting machine, (b) Working mechanism of gravity heat pipe.

Design of gravity assisted heat exchanger and its application on enhanced waste heat recuperation utilizing organic Rankine and LNG system

This article introduces the paper "Design of gravity assisted heat exchanger and its application on enhanced waste heat recuperation utilizing ...

02/04/2025 / Air cooling, Aluminium-E, Applications, CAD, Die casting, Efficiency, heat sink-E, IGES, Review, Technical Data-E, 해석

Figure 59: HX Prototype 10-E2: (Top) Tube bundle; (Middle) Header after casting; (Bottom) Cut header with tube ends showing.

Design and Manufacturing of High Performance, Reduced Charge Heat Exchangers

This article introduces the paper "Design and Manufacturing of High Performance, Reduced Charge Heat Exchangers". 1. Overview: Title: Design and ...

02/03/2025 / Air cooling, Aluminium-E, CAD, CFD, Computational fluid dynamics (CFD), Computer simulation, Efficiency, Heat Sink, heat sink-E, IGS, Mechanical Property, Microstructure, radiator, Review, STP, Technical Data-E, thermophysical properties, 해석

Fig 1: Growing demand of Aluminum into the Automotive World

Study of Porosity Defect in Aluminum Die Castings and its Evaluation and Control for Automotive Applications

This article introduces the paper 'Study of Porosity Defect in Aluminum Die Castings and its Evaluation and Control for Automotive ...

02/01/2025 / Aluminium-E, Aluminum Die casting, AUTOMOTIVE Parts, automotive-E, CAD, Casting Technique, Die casting, Efficiency, High pressure die casting, Microstructure, Quality Control, Technical Data-E

Figure 1. Fin designs on heat sinks: left with all parallel fins, right with angled fins increasing turbulence in the air (cooling medium) and increasing air exchange between the fins to maximize cooling [2].

Vacuum Rheocasting Heat Sinks with Significantly Improved Performance

This article introduces the paper "Vacuum Rheocasting Heat Sinks with Significantly Improved Performance". 1. Overview: Title: Vacuum Rheocasting Heat Sinks ...

01/31/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, Die casting, Die Casting Congress, Fillet, Heat Sink, High pressure die casting, High pressure die casting (HPDC), Technical Data-E, 금형, 자동차, 해석

Figure 31. Photograph of high-ceiling LED lamp heat sink cast using Al-25%Si.

Die Casting of Lightweight Thin Fin Heat Sink Using Al-25%Si

1. Overview: Title: Die Casting of Lightweight Thin Fin Heat Sink Using Al-25%Si Authors: Toshio Haga and Hiroshi Fuse Year ...

01/29/2025 / ADC12, Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, ANOVA, Applications, Die casting, Draft, Heat Sink, Microstructure, Technical Data-E, 자동차, 해석

Figure 1. The heat exchangers are modeled from bottom to top as layers 1 to 14, where the odd-numbered layers are water-side fins and the even-numbered layers are oil-side fins: (a) Heat exchangers model, (b) Simplified model of heat exchangers.

Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing

This article introduces the paper "Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing". 1. Overview: Title: Multi-Objective Optimization of ...

01/24/2025 / Aluminium-E, Applications, CFD, cold plate, Computational fluid dynamics (CFD), convolutional neural network, Efficiency, Review, Technical Data-E, 자동차, 해석

Thermo-economic optimization for the advanced material selection of fins and heat sinks

This article introduces the paper "Thermo-economic optimization for the advanced material selection of fins and heat sinks". 1. Overview: Title: ...

01/24/2025 / Aluminium-E, Applications, CFD, Computer simulation, Efficiency, Heat Sink, Review, Technical Data-E, 알루미늄 다이캐스팅, 자동차, 자동차 산업, 해석

Vehicle giga-casting Al alloys technologies, applications, and beyond

This article introduces the paper "Vehicle giga-casting Al alloys technologies, applications, and beyond". Author links open overlay panelJian Yang abc, ...

01/23/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, Casting Technique, Die casting, Draft, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E

Die tool: (a) both tool half and the vacuum valve connection; (b) vacuum unit.

Influence of Vacuum Support on the Fatigue Life of AlSi9Cu3(Fe) Aluminum Alloy Die Castings

This article introduces the paper "Influence of Vacuum Support on the Fatigue Life of AlSi9Cu3(Fe) Aluminum Alloy Die Castings". Péter ...

01/23/2025 / ADC12, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, AZ91D, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

Fig. 1. Paper's Methodology for analysing a production concept for vehicle production with Mega-casting and evaluation of its potential.

Mega-casting in the automotive production system: Expert interview-based impact analysis of large-format aluminium high-pressure die-casting (HPDC) on the vehicle production

This article introduces the paper "Mega-casting in the automotive production system: Expert interview-based impact analysis of large-format aluminium high-pressure die-casting ...

01/23/2025 / Aluminium-E, Die casting, Draft, Efficiency, Electric vehicles, High pressure die casting, Microstructure, Quality Control, Review, Segment, STEP, Technical Data-E

Fig. 6. Pit-tail test result of HPDC MRI 260D tensile bar (as-cast).

Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications

This article introduces the paper "Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications". Gerry GangWangJ.P.WeilerMeridian Lightweight ...

01/23/2025 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, AZ91D, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Review, Technical Data-E, thermophysical properties

Influence of introducing Zr, Ti, Nb and Ce elements on externally solidified crystals and mechanical properties of high-pressure die-casting Al–Si alloy

This article introduces the paper "Influence of introducing Zr, Ti, Nb and Ce elements on externally solidified crystals and mechanical ...

01/22/2025 / Aluminium-E, aluminum alloy, Aluminum Casting, Die casting, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Review, Technical Data-E, 자동차, 자동차 산업

Fig. 14. Pratt & Whitney F119 auxiliary casing in ELEKTRON WE43 alloy [37].

Magnesium casting technology for structural applications

This article introduces the paper "Magnesium casting technology for structural applications". Fig. 19. Magnesium powertrain components from the USCAR magnesium ...

01/21/2025 / Aluminium-E, aluminum alloy, AZ91D, CAD, Casting Technique, Die casting, Die Casting Congress, High pressure die casting, Magnesium alloys, Microstructure, Permanent mold casting, Technical Data-E, 자동차 산업, 주조 기술

Advanced Metals for Aerospace and Automotive Use

This article introduces the paper "Advanced Metals for Aerospace and Automotive Use". Abstract Core Objective of the Research: To develop ...

01/21/2025 / Aluminium-E, aluminum alloy, Applications, Efficiency, Microstructure, STEP, STP, Technical Data-E, 자동차, 자동차 산업

Fig. 3 Point selecting positions for analysis of numerical values

NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK

This article introduces the paper "NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK". Abstracts ...

01/20/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Casting Technique, Die casting, Efficiency, FLOW-3D, Heat Sink, High pressure die casting, STEP, Technical Data-E

High Density Die Casting (HDDC): New Frontiers in the Manufacturing of Heat Sinks

This article introduces the paper "High Density Die Casting (HDDC): New Frontiers in the Manufacturing of Heat Sinks". - Core ...

01/20/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Casting Technique, CFD, Computational fluid dynamics (CFD), Die casting, Heat Sink, heat sink-E, High pressure die casting, Microstructure, Technical Data-E

Figure 2.1.3 : Tool Cavity & Core Assembly

Design and Analysis of Pressure Die Casting Die for Automobile Component

This paper summary is based on the article ['Design and Analysis of Pressure Die Casting Die for Automobile Component'] presented ...

01/17/2025 / Aluminium-E, aluminum alloy, CAD, Die casting, Efficiency, STEP, Technical Data-E

Fig. 2. Location of pressure sensors on the RF filter body casting.

The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components

This article introduces the paper "The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components". Core ...

01/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, Die casting, Efficiency, Technical Data-E

Aluminum High-Pressure Die Casting

1. Introduction to High-Pressure Die Casting: High-pressure die casting (HPDC) is a metal casting process characterized by injecting molten metal ...

01/17/2025 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Die casting, Efficiency, Technical Data-E

Heat Sink by High conductivity Aluminum Alloy

Heat Sinks

High-Pressure Aluminum Die Casting and Copper Die Casting Heatsinks CASTMAN's high-pressure die casting is a manufacturing process that injects liquid ...

01/17/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, Applications, CFD, Contact us, Copper Die casting, Die casting, Efficiency, Heat Sink, Quality Control

A heat sink is designed to maximize its surface area in contact with the cooling medium surrounding it, such as the air

Aluminum Diecasting Parts

CASTMAN has been introducing outstanding die-casting products through leading activities in the die-casting industry, and continuously contributing to the manufacturing ...

01/17/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, Aluminum Diecasting, CFD, Contact us, Copper Die casting, Die casting, Fixed Page-E, Heat Sink, High pressure die casting, Salt Core, Technical Data-E, 금형, 알루미늄 다이캐스팅, 히트 싱크

Automobile Parts Casting – Methods and Materials Used: A Review

This paper summary is based on the article Automobile Parts Casting-Methods and Materials Used: A Review presented at the Materials ...

01/16/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, AUTOMOTIVE Parts, CAD, Casting Technique, Die casting, Efficiency, Microstructure, Review, Sand casting, STEP, Technical Data-E

Figure 4. Salt core laser scanning compared with 3D data model.

Development of Salt Core Use as an Alternative in Aluminum Alloy Castings

This paper summary is based on the article "Development of Salt Core Use as an Alternative in Aluminum Alloy Castings" ...

01/15/2025 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Applications, CAD, Casting Technique, Die casting, Efficiency, High pressure die casting, Salt Core, Salt Core-E, Technical Data-E

Examples of components manufactured with casting core

Application of Cores and Binders in Metalcasting

Title: Application of Cores and Binders in Metalcasting - Core Research Objective: To provide a comprehensive overview of the fundamental ...

01/15/2025 / Aluminium-E, Applications, Die casting, Review, Salt Core, Salt Core-E, STEP, Technical Data-E

Components appropriate for salt core process

Aluminum high-pressure die casting is a widely used manufacturing process known for its high efficiency and precision. However, producing parts ...

01/15/2025 / Aluminium-E, aluminum alloy, Aluminum Die casting, Applications, AUTOMOTIVE Parts, Die casting, Efficiency, Heat Sink, Salt Core, Salt Core-E, STEP

Semiconductor Manufacturing Equipment Parts

List of Semiconductor Manufacturing Equipment Parts This list provides potential components for semiconductor manufacturing equipment that could be, or are, ...

01/14/2025 / Aluminium-E, Aluminum Die casting, Applications, AUTOMOTIVE Parts, Cooling Plate, Die casting, Efficiency, Heat Sink

Aluminum High-Pressure Die Casting (HPDC) for Automotive Parts

Automotive Parts Group Summary 1. Engine Accessories: Lightweight and precision-critical parts Throttle body, fuel pump, fuel nozzle, tensioner, cylinder block, ...

01/14/2025 / Aluminium-E, Aluminum Die casting, Applications, AUTOMOTIVE Parts, Contact us, Die casting, Efficiency, Electric vehicles, radiator

Sketch showing the three computational regions and the lattice structure sleeves around the cooling pipe.

Lattice Structure for Improving Cooling Uniformity in HPDC Mould Corners

This article introduces the paper "Lattice Structure for Improving Cooling Uniformity in HPDC Mould Corners". Title and Summary Research Objective:The ...

01/09/2025 / Aluminium-E, Applications, CAD, Die casting, Efficiency, Salt Core-E, STEP, Technical Data-E

Figure 2. Throttle body with the marked value of the bearing surface roughness specified by the customer (Ra = max. 2.5 μm).

Study of PVD-Coated Inserts’ Lifetime in High-Pressure Die Casting Regarding the Requirements for Surface Quality of Castings

by Andrea Sütőová 1,*, Róbert Kočiško 1,*, Patrik Petroušek 1, Martin Kotus 2, Ivan Petryshynets 3 and Andrii Pylypenko 4 Abstract The wear and degradation of tools applied ...

12/13/2024 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Die casting, Draft, Efficiency, High pressure die casting, Microstructure, PACVD, Technical Data-E, Thin films

Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Anthony Lombardi, Glenn Byczynski, Anton Dmitrienko, Michelle Dao & V. Nicholas Vukotic 98 Accesses Explore all metrics Abstract Lightweighting of electric vehicles ...

11/08/2024 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, Die casting, Efficiency, Electric vehicles, High pressure die casting, Technical Data-E

IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OFCOMPLEX HOUSINGS

Naveen SinghalResearch ScholarDept of Mechanical Engineering Arni University-H.P. Dr. Sangeeth GuptaProfessorArni University-H.P Dr.Krishnamachary P CProfessor & PrincipalJ.B.Institute of Engineering & ...

10/27/2024 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Applications, AUTOMOTIVE Parts, Die casting, Efficiency, Electric vehicles, High pressure die casting, Sand casting, Taguchi method, Technical Data-E

Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

SOCIETAL LCA Open access Published: 26 April 2024 Cite this article You have full access to this open access articleThe International ...

10/13/2024 / Alloying elements, Aluminium-E, aluminum alloy, Applications, CAD, Die casting, News & Notify-E, Review, STEP, Technical Data-E

Development and Validation using Casting Simulation of a Multi-point Remote Monitoring System for High-Pressure Die-Casting (HPDC) Mold Cavity

Seungcheol Lee, Dosuck Han & Naksoo Kim 28 Accesses Explore all metrics Abstract This research presents the design and implementation process of ...

10/04/2024 / Aluminium-E, aluminum alloy, Applications, Copper-E, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Permanent mold casting, Taguchi method, Technical Data-E

Data extension-based analysis and application selection of process-composition-properties of die casting aluminum alloy

Jian Yang ab, Bo Liu ab, Yunbo Zeng c, Yiben Zhang ab, Haiyou Huang de, Jichao Hong bShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.engappai.2024.108514Get rights and content Abstract This research aims to provide a solution to the scarcity and ...

09/29/2024 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, deep learning, Die casting, Draft, Mechanical Property, Microstructure, Review, STEP, Technical Data-E

Exploded view of the mold halves with insert and casting.

Investigation of the Compound Strength of Hybrid Casting Components with Different Variations of Coated and Undercut Sheet Metal

Technical Paper Open access Published: 17 May 2024 Cite this article Download PDF You have full access to thisopen accessarticle International ...

09/15/2024 / Aluminium-E, aluminum alloy, Aluminum Die casting, Applications, Die casting, Efficiency, News & Notify-E, Review, Sand casting, STEP, Technical Data-E

Design of Non-Heat Treatable High Pressure Die Casting Al Alloys: A Review

Hongyi Zhu, Cunjuan Xia, Huawei Zhang, Dechao Zhao, Mingliang Wang & Haowei Wang Abstract In recent years, Non-Heat Treatable High ...

09/01/2024 / A380, ADC12, Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Applications, AZ91D, Die casting, High pressure die casting, Magnesium alloys, Microstructure, Review, Technical Data-E

Study on the Effect and Mechanism of Mold Temperature and Ceramic Particle Alumina on the Strength and Water Solubility of NaCl–Na2CO3 and NaCl–Na2SO4 Composite Cores

Xiaorou Ning, Keke Zuo, Yang Li, Wanting Guo, Xiao Peng, Jianguo Su, Lai Song, Weihua Liu, Tongyu Liu & Yuyan Ren Abstract In the process of pouring salt cores, it ...

08/27/2024 / A380, ADC12, Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Applications, Casting Technique, Computer simulation, Die casting, High pressure die casting, Mechanical Property, Microstructure, Review, Salt Core, Sand casting, Technical Data-E

Fig. 4. Microstructure and α1- AlSiMnFe and α2- AlSiMnFe intermetallics in the F (a) and T6 (b) samples.

Comparison of As Cast and T6 heat treatment on high end-of-life-scrap secondaryaluminium alloy for High-Pressure Die Casting automotive structural components

A. Bongiovanni 1 *, M. Da Silva 2 , A. Castellero1 1 Department of Chemistry, NIS, University of Turin, Turin, ...

08/18/2024 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Die casting, Draft, High pressure die casting, Microstructure, Technical Data-E

Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

Vladislav Andronov, Zdeněk Pitrmuc, Jan Zajíc, Pavel Šotka, Libor Beránek & Martin Bock Abstract This study addresses a critical issue in mass-producing gearbox housing MQ200GA at ...

08/13/2024 / Aluminium-E, CFD, conformal cooling, Copper-E, Die casting, Efficiency, High pressure die casting, Review, Technical Data-E, temperature field

Modelling the Impregnation of a Pressure-Tight Casting

Technical Paper Open access Published: 05 March 2024 Cite this article Download PDF Abstract Pressure tightness is important for many die-cast ...

08/04/2024 / Aluminium-E, aluminum alloy, Aluminum Die casting, Casting Technique, Die casting, Die Casting Congress, Efficiency, High pressure die casting, Magnesium alloys, Microstructure, Quality Control, Review, STEP, Technical Data-E

Numerical Simulations of Filling Flows in Die-Casting Molding of the Thin-Walled LED Heat Sink

Rong-Yuan JouNational Formosa University, Huwei, Yunlin, TaiwanPaper No: ESDA2014-20373, V001T06A004; 9 pageshttps://doi.org/10.1115/ESDA2014-20373Published Online: October 23, 2014 In this study, the mold filling ...

07/29/2024 / Aluminium-E, Computer simulation, Die casting, Efficiency, FLOW-3D, Heat Sink, Technical Data-E

Recent progress on cast magnesium alloy and components

Hecong Xie, Hua Zhao, Xin Guo, Yongfeng Li, Hengrui Hu, Jiangfeng Song, Bin Jiang & Fusheng Pan Abstract The application of cast magnesium alloy components is increasing in ...

07/21/2024 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, AZ91D, Casting Technique, Die casting, Efficiency, Forced convection stirring process, High pressure die casting, Magnesium alloys, Mechanical Property, Microstructure, Review, Rheo-HPDC, Technical Data-E, 주조 기술

A Study on Solidification Behavior of a High Pressure Die Cast Aluminum Swing Arm Using Commercial Modeling Software To Predict Porosity Level

Nitin Choudhari & Dinesh Y. Dhande Abstract In the automobile industry, aluminum casting is a commonly utilized production process for structural components ...

07/16/2024 / A380, ADC12, Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Casting Technique, Computer simulation, Die casting, High pressure die casting, Microstructure, Sand casting, Technical Data-E

Development of High Performance Copper AlloyChill Vent for High Pressure Die Casting

Duoc T Phan, Syed H Masood*, Syed H Riza, and Harsh ModiDepartment of Mechanical and Product Design Engineering, Swinburne University ...

07/09/2024 / ADC12, Aluminium-E, AZ91D, Copper-E, Die casting, Efficiency, Heat Sink, High pressure die casting, Technical Data-E

Progress in the preparation, forming and machining of metallic glasses

Xiaoke Li, Gaohui Li, Jun Ma, Yang Cao, Yapeng Xu, Wuyi MingShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jmapro.2024.03.022Get rights and content Highlights •The latest development of preparation, forming and processing of MGs is ...

07/07/2024 / Aluminium-E, Applications, Die casting, Review, Technical Data-E

Advances in Metal Casting Technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

by Dirk Lehmhus Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM, Wiener Straße 12, 28359 Bremen, GermanyMetals 2024, 14(3), 334; https://doi.org/10.3390/met14030334Submission received: ...

Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

Yu-Tong Yang, Zhong-Yuan Qiu, Zhen Zheng, Liang-Xi Pu, Ding-Ding Chen, Jiang Zheng, Rui-Jie Zhang, Bo Zhang & Shi-Yao Huang Abstract High-pressure die casting (HPDC) is one of the most ...

05/19/2024 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Applications, Die casting, finite element simulation, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Review, Rheo-HPDC, Segment, Technical Data-E

Figure 1. Illustration of LED lighting application and thermal network model.

Savings in Cooling Energy with a Thermal Management System for LED Lighting in Office Buildings

by Byung-Lip Ahn 1,2,Ji-Woo Park 1,Seunghwan Yoo 1,Jonghun Kim 1,Seung-Bok Leigh 2 andCheol-Yong Jang 1,* Abstract Light-emitting diode (LED) lighting should be considered for lighting efficiency enhancement, however, ...

05/05/2024 / Aluminium-E, Copper-E, Efficiency, Heat Sink, Review, STEP, Technical Data-E

Fig. 4. Pictorial views of simple, circular pin-fin and copper foam-based heat sinks.

Experimental investigation for thermal performance enhancement of various heat sinks using Al2O3 NePCM for cooling of electronic devices

Imran Zahid ab, M. Farhan a, M. Farooq a, M. Asim a, M. Imran c Abstract Electronic devices are being used extensively for different applications, where the thermal management of these devices is still ...

04/28/2024 / Air cooling, Aluminium-E, Applications, CFD, Copper-E, Draft, Efficiency, Electric vehicles, Heat Sink, Lithium-ion battery, radiator, Review, Technical Data-E, thermophysical properties

Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Yiwu Xu ab1, Yuxin Zhang c1, Jinping Li d, Pan Wang e, Jianfeng Wang e, Houwen Chen c, Houqing Sun f, Hongyi Zhan e Abstract Chromium (Cr) is rarely added to Al–Si die cast alloys as it has a strong tendency to induce the formation ...

04/14/2024 / A380, ADC12, Aluminium-E, aluminum alloy, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, Review, Technical Data-E

7. Appearance of texturized surfaces: (a) stochastic and (b) regular arrangemen

Research on the Tribological Properties of a New Generation ofMulti-Layer Nanostructured PVD Coatings for Increasing theTechnological Lifetime of Moulds

Janette Brezinová1,* , Miroslav Džupon 2, Viktor Puchý2, Jakub Brezina 3, Pavlo Maruschak 4,Anna Guzanová3, Lýdia Sobotová5 and Miroslav Badida ...

03/17/2024 / Al-Si alloy, Aluminium-E, Aluminum Die casting, CAD, Copper-E, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

03/03/2024 / A380, ADC12, Aluminium-E, aluminum alloy, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, Review, Technical Data-E

High-Pressure Die Casting of Al–Ce–La–Ni–Fe Alloys

Benjamin E. MacDonald, Stuart Wiesner, Ryan Holdsworth, Carl Söderhjelm & Diran ApelianORCID:orcid.org/0000-0001-9743-606X Abstract The effects on phase equilibria of La and Fe additions to the ...

02/25/2024 / Air cooling, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, Casting Technique, Die casting, IGS, Microstructure, secondary dendrite arm spacing, Segment, STEP, Technical Data-E

The characterization of porosity and externally solidified crystals in a high pressure die casting hypoeutectic Al-Si alloy using a newly developed ceramic shot sleeve

X.Y. Jiao ab, P.Y. Wang c, Y.X. Liu d, W.N. Liu e, A.X. Wan d, L.J. Shi c, C.G. Wang c, S.M. Xiong dShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matlet.2024.136045Get rights and content Abstract The effective methods to regulating porosity and externally solidified crystals (ESCs) ...

02/11/2024 / Al-Si alloy, Aluminium-E, Applications, AUTOMOTIVE Parts, Die casting, Draft, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, News & Notify-E, Review

High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks

Andrea Sce1 and Lorenzo Caporale1 Published under licence by IOP Publishing LtdJournal of Physics: Conference Series, Volume 525, Eurotherm Seminar 102: Thermal ...

02/07/2024 / Aluminium-E, CFD, Copper-E, Die casting, Heat Sink, Technical Data-E

Analytical study of optimization of the cost of a high-pressure die casting(HPDC) die

Satyam Singh; Manish Dixit; Vikash Dwivedi Abstracts High pressure die casting (HPDC) is particularly suitable for high production rate and ...

02/04/2024 / Aluminium-E, Applications, CAD, Die casting, High pressure die casting, High pressure die casting (HPDC), STEP, Technical Data-E

Temperature dependence of mechanical strength in HPDC Mg–6Y–3Zn–1Al alloy with LPSO phase

Xin Yu a, Yafeng Li b, Yang Bai a, Wei Huang c, Bing Ye a, Xiangyang Kong d Abstract The temperature dependence of mechanical strength including yield strength (YS) and ultimate tensile strength (UTS) in HPDC WZA631 ...

01/28/2024 / A380, Aluminium-E, aluminum alloy, Die casting, Draft, Magnesium alloys, Microstructure, Review, Technical Data-E

Effect of Thermal Treatment (T5) on Microstructure and Tensile Properties of Vacuum High Pressure Die Cast Al–Si–Mg Alloy

Henry Hu, Ali Dhaif & Kazi Ahmed Conference paper First Online: 09 February 2023 1634 Accesses Part of the The ...

01/15/2024 / A380, Aluminium-E, aluminum alloy, aluminum alloys, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

Effect of Thermal Treatment (T5) on Microstructure and Tensile Properties of Vacuum High Pressure Die Cast Al–Si–Mg Alloy

Henry Hu, Ali Dhaif & Kazi Ahmed Conference paper First Online: 09 February 2023 1634 Accesses Part of the The ...

01/02/2024 / A380, Aluminium-E, aluminum alloy, aluminum alloys, Die casting, High pressure die casting, Microstructure, Review, STEP, Technical Data-E

Fig. 2. TEM images of X (Mg12YZn(LPSO)) phase and W(Mg3Zn3Y2) phase in the Mg–5Zn–5Y-0.6Zr (wt%) alloy, (a) ZW55-I, (b) ZW55-II, (c) ZW55-III and (d) W(Mg3Zn3Y2) phase in ZW55-III [19].

Recent advances of high strength Mg-RE alloys: Alloy development, forming and application

Recent advances of high strength Mg-RE alloys: Alloy development, forming and application Author links open overlay panelYongfeng Li a, Ang ...

12/11/2023 / Aluminium-E, Applications, Casting Technique, Die casting, Efficiency, High pressure die casting, Magnesium alloys, Microstructure, Rare-earth elements, Review, Sand casting, Technical Data-E

$Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model$

Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model

Ductile fracture prediction of HPDC aluminum alloy based on a shear-modified GTN damage model Author links open overlay panelYongfa Zhang ...

11/13/2023 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Applications, Die casting, Draft, Efficiency, finite element simulation, High pressure die casting, Microstructure, Review, Technical Data-E

Semi-solid Die Casting of Some Aluminum Alloys for Lightweight Automotive Components

Semi-solid Die Casting of Some Aluminum Alloys for Lightweight Automotive Components Guochao Gu, Ruifen Li, Lixin Xiang, Hongliang Zheng & ...

10/30/2023 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Applications, Die casting, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Review, Rheo-HPDC, Technical Data-E

Fig. 3. (a) Schematic of four-point reversed bending set-up used in this study. Dimensions in mm. (b) Picture of the bending fatigue test set-up. The specimen was fixed by four fixtures, where two outer fixtures were connected to upper moveable shaft for applying the loading. The two internal fixtures were connected to the fixed base in the bottom. Between the fixture and the shaft/base were thin steel spring to ensure that the specimens can bend flexibly. To show the details more clearly, the distance between each fixture shown in the picture is larger than the actual distances used in this study.

Four-point bending fatigue behavior of rheocast AlSi7Mg0.3 alloy: Role of the surface liquid segregation

Author links open overlay panelQing Zhang a, Stefan Jonsson b, Anders E.W. Jarfors aShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.ijfatigue.2023.107791Get rights and ...

10/16/2023 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Casting Technique, Die casting, Draft, IGS, Microstructure, Review, secondary dendrite arm spacing, Technical Data-E

Four-point bending fatigue behavior of rheocast AlSi7Mg0.3 alloy: Role of the surface liquid segregation

Qing Zhang a, Stefan Jonsson b, Anders E.W. Jarfors a aJönköping University, School of Engineering, Materials and Manufacturing, 551 11 Jönköping, SwedenbKTH Royal Institute of Technology, School of ...

10/02/2023 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Casting Technique, Die casting, Draft, IGS, Microstructure, Review, secondary dendrite arm spacing, Technical Data-E

Volumetric distribution of porosities in a 3D reconstructed CT image at 60% transparency.

Detection of Porosity in Impregnated Die-Cast Aluminum Alloy Piece by Metallography and Computer Tomography

by Mihály Réger 1, József Gáti 1, Ferenc Oláh 1,2, Richárd Horváth 1,*, Enikő Réka Fábián 1 and Tamás Bubonyi 3 1Bánki Donát Faculty of Mechanical and ...

09/18/2023 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Die casting, Draft, Efficiency, Microstructure, Quality Control, Review, Segment, STEP, Technical Data-E

$Kaolinite and SiO2 ink coating fracture surface EDS & SEM images.$

Energy efficiency of smelting of scrap aluminium in HPDC facilities

So-Yeon Yoo1,2, Ahrom Ryu1,2, Min-Seok Jeon3, Dongkyun Kim4, Kiwon Hong4, Sahn Nahm2, and Ji-Won Choi1,5,+ Abstract The aluminium industry is ...

09/04/2023 / Aluminium-E, CAD, Die casting, Efficiency, Electric vehicles, High pressure die casting, Review, Salt Core, Segment, Technical Data-E

Fig. 1. Photograph of the project under analysis. View: a) from the fixed half; b) from the mobile halfFig. 2. Thermal images of the mould used in the study: a) fixed half; b) mobile halfFig. 3. The result of an input simulationa)b)a)b)

Effect of Cavitation Phenomenon on the Quality ofHigh-Pressure Aluminium Alloy Castings

Marcin BrzezińskiAGH University of Krakow, Al. A. Mickiewicza 30, 30-059, Krakow https://orcid.org/0000-0002-3989-3657 Jakub WiśniowskiAGH University of Krakow, Al. A. Mickiewicza ...

07/26/2023 / Aluminium-E, aluminum alloy, Aluminum Die casting, Die casting, High pressure die casting, IGS, Technical Data-E

Figure 6. Fluid velocity vector of the cylindrical riser tube (left) and the cone-shaped tube (right) [33]

Low- and High-Pressure Casting Aluminum Alloys: A Review

This paper summary is based on the article "Low and High-Pressure Casting Aluminum Alloys: A Review" presented on DOI: 10.5772/intechopen.109869 ...

07/17/2023 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, CAD, Casting Technique, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Microstructure, Review, Sand casting, secondary dendrite arm spacing, Technical Data-E

Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

Yoshihiro Nagata, Kiyotaka Kato, Takuma Shishido, Ao Tsuchiya, Sanji Kitaoka, Naoto Oshiro, Naomi Nishi, Naoki Nonaka, Takayuki Koike, Toshimitsu Oike, ...

07/03/2023 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Die casting, High pressure die casting, Review, Technical Data-E

Figure 4. General scheme of the LPC cycle [33].

Low- and High-Pressure Casting Aluminum Alloys: A Review

WRITTEN BY Helder Nunes, Omid Emadinia, Manuel F. Vieira and Ana Reis Submitted: December 5th, 2022 Reviewed: January 7th, 2023 ...

06/05/2023 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Casting Technique, Die casting, Efficiency, High pressure die casting, Microstructure, Review, Sand casting, secondary dendrite arm spacing, Technical Data-E

Figure 3. Casting of SB 55 variant with gating system.

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing Marek Brůna 1, Martin Medňanský 1,*, Marek Matejka 1 and Radka Podprocká 2 ...

05/22/2023 / Al-Si alloy, Aluminium-E, aluminum alloy, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Microstructure, radiator, Review, Sand casting, Segment, Technical Data-E

Figure 1. High pressure die-casting [1].

An Industrial Perspective on Magnesium Alloy Wheels: A Process and Material Design

An Industrial Perspective on Magnesium Alloy Wheels: A Process and Material Design Miaomiao Wang1,21China Copper Institute of Engineering and Technology, ...

05/08/2023 / Alloying elements, Aluminium-E, aluminum alloy, Applications, CAD, Casting Technique, Die casting, Efficiency, High pressure die casting, Magnesium alloys, Microstructure, Permanent mold casting, Quality Control, Review, Sand casting, STEP, Technical Data-E

A study on the construction of die-casting production prediction model by machine learning with Taguchi methods

Yung-Tsan Jou, Riana Magdalena Silitonga & Ronald Sukwadi Received 05 Jan 2022, Accepted 16 Jan 2023, Published online: 30 Apr 2023 ...

05/04/2023 / Aluminium-E, Die casting, Taguchi method, Technical Data-E, 자동차 산업

High Pressure Die Casting of Zamak Alloys

Steven Richard Pires de OliveiraDissertação de MestradoOrientador na FEUP: Prof. Doutor Rui Jorge de Lemos NetoOrientador no INEGI: Doutora Inês ...

04/17/2023 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Applications, AZ91D, Die casting, Die Casting Congress, Efficiency, High pressure die casting, High pressure die casting (HPDC), Magnesium alloys, Microstructure, Review, Salt Core, STEP, STP, Technical Data-E

The concept of net shape for castings

JCampbellIRC in Materials, The University of Birmingham, Birmingham B15 2TT, UK Abstract A quantitative study of the factors influencing the ...

04/03/2023 / Aluminium-E, Die casting, Sand casting, Technical Data-E

Al Alloys and Manufacturing Processes for Lightweight Applications in Electric Vehicles

Anita Hu, Henry Hu, Yuxian Li, Sufeng Liu & Wutian Shen Conference paper First Online: 06 January 2023 27 Accesses ...

02/27/2023 / Aluminium-E, aluminum alloy, aluminum alloys, Copper-E, Die casting, Efficiency, Electric vehicles, Microstructure, Review, Technical Data-E, 자동차 산업

A heuristic approach to meet geometric tolerance in High Pressure Die Casting

G.CampatelliA.Scippa Abstract In High Pressure Die Casting (HPDC), geometrical distortions usually happen during the cooling phase, due to the reduced ...

02/13/2023 / Air cooling, Aluminium-E, Aluminum Casting, CAD, CFD, Computational fluid dynamics (CFD), Copper-E, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Technical Data-E

Fig. 2—Surface appearances of the alloy 360 in the as-cast condition and after different solution-treatment schedules. Metal velocity at the gate was 26 m/s.

Heat Treatment of High-Pressure Die Castings

고압 다이캐스팅의 열처리 R.N. Lumley, R.G. O’Donnell, D.R. Gunasegaram & M. Givord Metallurgical and Materials Transactions A volume 38, pages2564–2574 ...

02/01/2023 / Aluminium-E, Copper-E, Die casting, Microstructure, Review, Technical Data-E

Fig. 3. Axisymmetric FE model of the solid, containing an elliptic pore with applied boundary conditions and inner pore pressure.

Conditions for blister formation during thermal cycles of Al–Si–Cu–Fe alloys for high pressure die-casting

OksanaOzhoga-MaslovskajaElisabettaGariboldiJannis NicolasLemkeShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matdes.2015.12.003Get rights and content Highlights • Critical conditions for blister formation of Al–9Si–3Cu–Fe alloy are ...

01/23/2023 / A380, Aluminium-E, aluminum alloy, Copper-E, Die casting, High pressure die casting, High pressure die casting (HPDC), radiator, Technical Data-E

Fig. 1. (a) Cold chamber high pressure die casting machine and (b) dieeset in the machine, and (c) cross section of dieeset showing the round tensile test bars casted by the die.

High strength and ductility aluminium alloy processed by high pressure die casting

XixiDongaHailinYangbXiangzhenZhuaShouxunJiaShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jallcom.2018.09.260Get rights and content Abstract A high strength (Yield strength ≥ 320 MPa) and high ductility (Tensile elongation ≥ 10%) die–cast ...

01/09/2023 / Aluminium-E, aluminum alloy, Aluminum Casting, Die casting, Efficiency, High pressure die casting, High pressure die casting (HPDC), Mechanical Property, Microstructure, Technical Data-E

Fig. 1 – Typical aluminum rotor and squirrel cage structure after dissolution of the iron laminations

Use Of High Temperature Die Material & Hot Dies For
High Pressure Die Casting Pure Copper & Copper Alloys

D. T. PetersCopper Development Association Inc.Hilton Head Island, SCJ. G. CowieCopper Development Association Inc.New York, NYE. F. Brush, Jr.Copper Development ...

01/01/2023 / Aluminium-E, Copper Rotor, Copper-E, Die casting, High pressure die casting, Technical Data-E

Fig.3 Three representative morphologies and compositions of pores : (a) shrinkage (b) micro porosity (c) gas pore

The influence of different vacuum degree on the porosity and mechanical properties of aluminum die casting

진공도가 알루미늄 다이캐스팅의 다공성과 기계적 성질에 미치는 영향 Author links open overlay panelHanxueCaoabMengyaoHaoaChaoShenaPengLiangaShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.vacuum.2017.09.048Get rights and content ...

12/14/2022 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, AZ91D, Copper-E, Die casting, High pressure die casting, Microstructure, PACVD, Technical Data-E, 알루미늄 다이캐스팅

Figure 10.2. Salt core produced in high temperature and long time

Development of Salt Core Use as an Alternative in Aluminum Alloy Castings.

Tülay Hançerlioğlu 1*1 R&D Department Nemak İzmir Döküm San.A.Ş. tulay.hancerlioglu@nemak.comOrcid: 0000-0003-2373-4405Received: 6 December 2021Accepted: 1 June 2022DOI: 10.18466/cbayarfbe.1033177 Abstract For ...

10/12/2022 / Al-Si alloy, Aluminium-E, aluminum alloy, Copper-E, Die casting, Efficiency, Salt Core, Salt Core-E, Technical Data-E

Figure 4. Water-soluble experiments of the KNO3-based salt core strengthened by 30 wt.% glass fiber (size = 25 lm) in 80 C water: (a) 0 min; (b) 6 min; (c) 12 min; (d) 18 min

Effects of glass fiber size and content on microstructures and properties of KNO3-based water-soluble salt core for high pressure die casting

Xiaolong Gong, Wenming Jiang , Fuchu Liu, Zhiyuan Yang, Feng Guan, and Zitian FanState Key Laboratory of Materials Processing and ...

10/06/2022 / Aluminium-E, aluminum alloy, Casting Technique, Die casting, High pressure casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Salt Core, Salt Core-E, Technical Data-E

A predictive model for the evolution of the thermal conductance at the casting–die interfaces in high pressure die casting

A.HamasaiidaG.DouraT.LouloucM.S.DarguschbaUniversité de Toulouse, INSA, UPS, Mines Albi, ISAE, ICA (Institut Clément Ader), CROMeP, Campus Jarlard, F-81013 Albi Cedex 09, FrancebCAST ...

09/22/2022 / Aluminium-E, Die casting, High pressure die casting, Microstructure, Review, Technical Data-E

In-Mold Coating in Pressing of Natural-Fiber-Reinforced Salt Cores for High-Pressure Die-Casting Applications

Patricia Erhard, Dominik Boos & Daniel Günther Proceedings of the Munich Symposium on Lightweight Design 2021 pp 35–43Cite as In-Mold ...

09/14/2022 / Aluminium-E, Die casting, Salt Core, Salt Core-E, Technical Data-E

Macro Porosity Formation: A Study in High Pressure Die Casting

David Blondheim Jr. & Alex Monroe Abstract Porosity formation in high pressure die casting (HPDC) impacts mechanical properties and casting quality. Much ...

09/07/2022 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, Applications, Die casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Review, Taguchi method, Technical Data-E

$Ductility prediction of HPDC aluminum alloy using a probabilistic ductile fracture model$

Ductility prediction of HPDC aluminum alloy using a probabilistic ductile fracture model

YongfaZhangabc FuhuiShenb JiangZhengcd SebastianMünstermannb TianjiaoLic WeijianHanef ShiyaoHuangef Highlights •The microstructure and ductile fracture characteristics of the aluminum alloy (Aural-2) produced by high-pressure die casting ...

08/31/2022 / Aluminium-E, aluminum alloy, Aluminum Casting, Die casting, Microstructure, Technical Data-E

The Local Squeeze Technology for Challenging Aluminium HPDC Automotive Components

도전적인 알루미늄 HPDC 자동차 부품을 위한 로컬 스퀴즈 기술 Elisa Fracchia, Federico Simone Gobber, Claudio Mus, Raul Pirovano & Mario ...

08/17/2022 / Aluminium-E, Aluminum Die casting, Applications, AUTOMOTIVE Parts, Die casting, Microstructure, Technical Data-E, 자동차, 자동차 부품

Numerical and experimental analysis
of a high pressure die casting Aluminum
suspension cross beam
for light commercial vehicles

S. Cecchel, D. FerrarioThe purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, in ...

06/28/2022 / Aluminium-E, aluminum alloy, Die casting, High pressure die casting, Salt Core, Technical Data-E

Injection moulding of automotive components: comparison between hot runner systems for a case study

R.SpinaDipartimento di Ingegneria Meccanica e Gestionale, Politecnico di Bari, Bari, Italy Abstract This paper studies the fabrication of a plastic ...

06/21/2022 / Aluminium-E, AUTOMOTIVE Parts, Efficiency, Review, STEP, Technical Data-E, temperature field

Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles

by Francesco Del Pero *,Lorenzo Berzi,Andrea Antonacci andMassimo DeloguDepartment of Industrial Engineering, University of Florence, Via di S. Marta 3, ...

06/14/2022 / Aluminium-E, Applications, AUTOMOTIVE Parts, CAD, Copper-E, Draft, Efficiency, Electric vehicles, Review, Segment, STEP, Technical Data-E

$FIGURE 3 Soot deposition on throttle valve (Configuration-1), left: CFD results showing cycle averaged EGR fraction contours on throttle valve, right: sample of throttle valve in test$

Hot Spot on Plastic Duct & Soot Deposition on Throttle Valve Using CFD Simulation

CFD 시뮬레이션을 사용하여 플라스틱 덕트의 열 핫스팟 및 스로틀 밸브의 그을음 침착을 최소화하기 위한 EGR 믹서 최적화 In recent time, ...

06/14/2022 / Aluminium-E, CFD, EGR MIXER, Salt Core-E, Technical Data-E

Figure 3. Experimental setup of test cell

Experimental Study of EGR Mixture Design and its Influence on EGR Distribution Across the Cylinder for NOx – PM Tradeoff

Hardik Lakhlani, Jyotirmoy Barman, Karan Rajput, and Angshuman GoswamiVE Commercial Vehicles Ltd ABSTRACT Future emissions regulations like BSIV and above ...

06/14/2022 / Aluminium-E, Efficiency, EGR MIXER, Technical Data-E

Figure 1. Photographs of ‘‘triplet’’ salt core and ‘‘triplet’’ die casting blank.

Study on the Composition and Properties of Salt Cores for Zinc Alloy Die Casting

Renhe Huang &aamp; Baoping Zhang International Journal of Metalcasting volume 11, pages440–447 (2017)Cite this article Metricsdetails Abstract Soluble salt cores ...

05/24/2022 / Aluminium-E, aluminum alloy, Casting Technique, Die casting, High pressure die casting, High pressure die casting (HPDC), News & Notify-E, Salt Core, Salt Core-E, Technical Data-E, 솔트 코어

Fig.5 Gating system of horn with overflow

Design of gating system for radiator die castings based on FLOW-3D software

Sitao Chen1 and Feng Zhou1 Published under licence by IOP Publishing LtdJournal of Physics: Conference Series, Volume 2044, The 2nd ...

04/25/2022 / Aluminium-E, AZ91D, Die casting, FLOW-3D, Heat Sink, High pressure die casting, Magnesium alloys, radiator, Technical Data-E, temperature field

$Figure 5. Solidification direction - represented by cut-off view at solid fraction = 0.7.$

Modelling of an industrial die casting process for the production of aluminum automotive parts

J Ou1, C Wei1,2, D Maijer1, S Cockcroft1, L A2, Y Zhang2, Z Chen2 and Z Zhu2 Published under licence ...

04/12/2022 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, AUTOMOTIVE Parts, Die casting, Efficiency, Microstructure, STEP, Technical Data-E, temperature field, thermophysical properties

Figure 5. Piston mesh for HT modelling (cooling gallery in blue)

Improving Heat Transfer and Reducing Mass in a Gasoline Piston Using Additive Manufacturing

Miguel Angel Reyes Belmonte and Colin D. CopelandUniversity of BathDrummond Hislop, George Hopkins, and Adrian SchmiederHiETA Technologies LtdScott BreddaGE PrecisionSam ...

03/28/2022 / Aluminium-E, aluminum alloy, CFD, Efficiency, Salt Core, Salt Core-E, Technical Data-E, temperature field, 자동차, 해석

The new generation of the Audi 3.0 L V6 TDI engine

Part 1 — Design and mechanics Richard Bauder, Andreas Fröhlich & Danilo Rossi MTZ worldwide volume 71, pages20–27 (2010)Cite this ...

03/24/2022 / Aluminium-E, Salt Core-E, Technical Data-E

Fig. 6. H 2400 during dissolution of the glued core

Advances in Technology of Soluble Cores for Die Castings

AUTHORS P. Jelínek1, E. Adámková1, F. Mikšovský1, J. Beňo1 ABSTRACT A number of technologies is developed that substitute simple metal cores in the high-pressure ...

03/07/2022 / Aluminium-E, CAD, Casting Technique, Die casting, Die Casting Congress, High pressure die casting, Salt Core, Salt Core-E, Technical Data-E

Figure 2 CAD model of the sample geometry in 3D (see online version for colours)

Comparative RANS turbulence modelling of lost salt core viability in high pressure die casting

Sebastian Kohlstädt* and Michael VynnyckyDepartment of Materials Science and Engineering,KTH Royal Institute of Technology,Brinellvägen 23,100 44 Stockholm, SwedenEmail: skoh@kth.seEmail: michaelv@kth.se*Corresponding ...

03/07/2022 / Aluminium-E, CAD, CFD, Computational fluid dynamics (CFD), Die casting, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Salt Core, Salt Core-E, Technical Data-E

Casting Design of Oil Pan : (A) Case 1; (B) Case 2; (C) Case 3

Casting Layout Design Using CAE Simulation : Automotive Part(Oil Pan_BR2E)

산업경영시스템학회지 = Journal of society of Korea industrial and systems engineeringv.40 no.1 , 2017년, pp.35 - 40 권홍규 (남서울대학교 산업경영공학과) ...

02/14/2022 / Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, Computer simulation, Die casting, Technical Data-E

Fig. 10. Photograph of (a) the composite salt core and (b) hollow-structure zinc alloy castings by this composite salt core: b1-without and b2 with water soluble removing.

Comparative study on performance and microstructure of composite
water-soluble salt core material for manufacturing hollow zinc
alloy castings

FuchuLiuabSuoTubXiaolongGongbGuanjinLibWenmingJiangbXinwangLiubZitianFanbaSchool of Mechanical Engineering and Electronic Information, China University of Geosciences, Wuhan, 430074, ChinabState Key Laboratory of Materials Processing and ...

02/04/2022 / Aluminium-E, Applications, Casting Technique, Die casting, High pressure casting, High pressure die casting, Magnesium alloys, Microstructure, Salt Core, Salt Core-E, Technical Data-E, 주조 기술

Figure 1 – Stresses occur if the liquid aluminum hits the salt core. These can be computed and subsequently displayed by means of simulation.

Use of Simulation to Predict the Viability of Salt Cores in the HPDC Process- Shot Curve as a Decisive Criterion

Martin Lagler, Process Engineer ApplicationsBühler AG Uzwil, Switzerland Abstract Lost Core is a technology which is becoming increasingly more popular ...

02/04/2022 / Aluminium-E, Die casting, Salt Core, Salt Core-E, Technical Data-E, 솔트 코어

Figure 1. SEM morphologies of the glass fibers: (a) sample 1 (size = 74 lm), (b) sample 2 (size = 25 lm) and (c) sample 3 (size = 12.5 lm)

Effects of glass fiber size and content on microstructures and properties of KNO3-based water-soluble salt core for high pressure die casting

Xiaolong Gong, Wenming Jiang, Fuchu Liu, Zhiyuan Yang, Feng Guan & Zitian Fan International Journal of Metalcasting volume 15, pages520–529 ...

02/04/2022 / Aluminium-E, aluminum alloy, Casting Technique, Die casting, High pressure casting, High pressure die casting, High pressure die casting (HPDC), Microstructure, Salt Core, Technical Data-E

Figure 7. Detail of fixing pins in the fixed die cavity for placing the aluminium foam.

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

by Iban Vicario 1,*,Ignacio Crespo 2,†,Luis Maria Plaza 2,Patricia Caballero 1,† andIon Kepa Idoiaga 3,‡1Department of Foundry and Steel making, ...

02/04/2022 / Alloying elements, Aluminium-E, AZ91D, CAD, Casting Technique, Die casting, Electric vehicles, High pressure die casting, High pressure die casting (HPDC), Salt Core, Technical Data-E

Fig. 1. Image of the engine module with Oil Pan [5].

Computer aided engineering (CAE) simulation for the design optimization of gate system on high pressure die casting (HPDC) process

Hyuk-JaeKwonaHong-KyuKwonbaDepartment of Civil Engineering, Cheongju University, Cheongju-city, Choongnam, South KoreabDepartment of Industrial & Management Engineering, Namseoul University, Cheonan-city, Choongnam, South ...

01/23/2022 / Aluminium-E, Aluminum Die casting, CAD, Casting Technique, Die casting, finite element simulation, High pressure die casting, High pressure die casting (HPDC), Review, STEP, Technical Data-E

Figure 1. Schematics explaining the vehicle Life Cycle Assessment that encompasses all phases of the product cycle, from raw material extraction to end-of-life recycling and disposal.

Current Trends in Automotive Lightweighting Strategies and Materials

settingsOpen AccessReview Current Trends in Automotive Lightweighting Strategies and Materials by Frank CzerwinskiCanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5, ...

01/18/2022 / Aluminium-E, aluminum alloy, aluminum alloys, Applications, AUTOMOTIVE Parts, AZ91D, CAD, Copper-E, Die casting, Efficiency, Electric vehicles, Magnesium alloys, Microstructure, Review, Sand casting, Segment, Technical Data-E

Design and Material Optimization of Cooling Fins in Electric Motors

Dr. C. Ramesh, A. Subbiah, K. Sivakumar, T. Sri Gokul Abstract This project is about a comparative study of different ...

01/03/2022 / Aluminium-E, CFD, Copper-E, Heat Sink, Technical Data-E

Effect of Applying Pressure of High Pressure Diecasting Process Using Salt core

용탕단조 시 저온염코어 적용 가압력의 영향 Lee, Jun-Ho (R & D Division for Hyundai Motor Co. & Kia Motors Corp.) ...

11/15/2021 / Aluminium-E, aluminum alloy, aluminum alloys, Die casting, Draft, High pressure die casting, Microstructure, Salt Core, Salt Core-E, Technical Data-E, 금형, 생산성, 자동차

Figure 16. Cross-sectional view of a cast part with a salt core.

Effects of Composition on the Physical Properties of Water-Soluble Salt Cores

Cihan Cantas & Bedri Baksan International Journal of Metalcasting volume 15, pages839–851 (2021)Cite this article 175 Accesses 1 Citations Metrics ...

11/11/2021 / Aluminium-E, Aluminum Casting, Aluminum Die casting, CAD, Casting Technique, Die casting, Die Casting Congress, Draft, High pressure die casting, Microstructure, Salt Core, Salt Core-E, Technical Data-E, 금형, 솔트 코어

Core Viability Simulation for Salt Core Technology in High-Pressure Die Casting

This paper summary is based on the article [CORE VIABILITY SIMULATION FOR SALT CORE TECHNOLOGY IN HIGH-PRESSURE DIE CASTING] presented ...

08/30/2021 / Aluminium-E, Applications, CAD, CFD, Die casting, Draft, FLOW-3D, Mechanical Property, Review, Salt Core, Salt Core-E, Technical Data-E

$Fig. 2. Comparison of strengths of salt cores squeezed and shot from different salt kinds (mean value of 6 cores; fraction 0.063 – 1.0 mm; A = squeezed cores (104 MPa); B = shot ones (binder Na – water glass 7.5 – 8.0 bars)$

Lost Cores for High-Pressure Die Casting

. Jelínek, E. Adámková*Department of Metallurgy and Foundry Engineering, VŠB-Technical University of Ostrava, listopadu 2172/15, 708 33 Ostrava – Poruba, ...

07/30/2021 / Al-Si alloy, Aluminium-E, Applications, Copper-E, Die casting, Draft, High pressure die casting, Review, Salt Core, Salt Core-E, Technical Data-E

Application of cores and binders in metalcasting

1. Overview: Title: Application of cores and binders in metalcasting Author: F. Czerwinski, M. Mir, and W. Kasprzak Publication Year: ...

07/13/2021 / Aluminium-E, Aluminum Casting, CAD, Casting Technique, Die casting, Draft, Efficiency, High pressure die casting, Review, Salt Core, STEP, Technical Data-E

Optimizing process parameters to reduce blowholes in high pressure die casting using Taguchi methodology

N. Rathinam ⇑, R. Dhinakaran, E. SharathDepartment of Mechanical Engineering, Pondicherry Engineering College, Pillaichavady, Puducherry, 605014, India View PDF Abstract ...

06/30/2021 / ADC12, Aluminium-E, ANOVA, Copper-E, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Review, Salt Core-E, Taguchi method, Technical Data-E, 생산성, 자동차

Metal casting modeling software for small scale enterprises to improve efficacy and accuracy

I.Rajkumar, N.RajiniDepartment of Mechanical Engineering, Centre for Composite Materials, International Research Center, Kalasalingam University, Krishnankoil 626126, Tamil Nadu, India Abstract ...

06/29/2021 / Aluminium-E, Copper-E, Draft, Salt Core-E, Technical Data-E

Sustainable casting processes through simulation-driven optimization

Michail Papanikolaou, Prateek SaxenaSustainable Manufacturing Systems Centre, Manufacturing Theme, Cranfield University, Cranfield, United Kingdom Available online 1 April 2021. Abstract ...

06/23/2021 / Aluminium-E, CAD, Copper-E, Draft, Efficiency, Salt Core-E, Technical Data-E

Experimental and simulation analysis on multi-gate variants in sand casting process

I.Rajkumara N.Rajinia A.Alavudeena T.Ram Prabhub S.O.Ismailc FaruqMohammadd Hamad A.Al-Lohedand a Department of Mechanical Engineering, International Research Centre, Kalasalingam Academy of ...

06/23/2021 / Aluminium-E, CAD, Draft, FLOW-3D, Sand casting, Technical Data-E, 금형

Thermal hot spot prediction in high pressure die casting by determination of Chvorinovs rule shape constant

Suraj Marathea Carmo QuadrosbaDepartment of Mechanical, Don Bosco College of Engineering, Fathorda, Madgoa Goa 403602, IndiabDepartment of Mechanical, Assam Don ...

06/23/2021 / Aluminium-E, Die casting, Draft, High pressure die casting, High pressure die casting (HPDC), Technical Data-E, 금형

Figure 15. R-HPDC automobile shock absorber part.

R-HPDC Process with Forced Convection Mixing Device for Automotive Part of A380 Aluminum Alloy

by Bing Zhou,Yonglin Kang *,Mingfan Qi,Huanhuan Zhang andGuoming ZhuSchool of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China*Author ...

06/22/2021 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Aluminum Die casting, AZ91D, CFD, Die casting, Efficiency, FLOW-3D, High pressure die casting, High pressure die casting (HPDC), Microstructure, Technical Data-E, temperature field, 자동차 산업

Fig. 1. a) Pin holes observed in the top side casting; b) Blow holes observed in tapped holes; c) Porosity is observed in top side of the casting.

Numerical and experimental approach to eliminate defects in al alloy pump- crank case processed through gravity die casting route

S.AravindP.RagupathiG.VigneshDepartment of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, Tamil Nadu 641 021, India Received 30 June 2020, Accepted ...

06/14/2021 / Aluminium-E, aluminum alloy, aluminum alloys, CAD, CFD, Computer simulation, Die casting, Microstructure, Permanent mold casting, Review, Technical Data-E, 금형

Spatial point pattern methodology for the study of pores 3D patterning in two casting aluminium alloys

DrissEl KhoukhiabcNicolasSaintierbFranckMorelaDanielBellettaPierreOsmondcViet-DucLeaaLAMPA, Arts et Métiers Institute of Technology, Angers, 49 035 Cedex, FrancebI2M, Arts et Métiers Institute of Technology, Talence, ...

06/14/2021 / Aluminium-E, Die casting, Microstructure, Technical Data-E

Figure 1. Sketches of selected specimens for microstructure observation.

Crack Initiation Mechanism in Casting AC4B Aluminum Alloy Parts with Complex Structure

by Daliang Yu 1,Wen Yang 2,Wanqing Deng 2,Songzhu Zhu 2,Qingwei Dai 1,3,* andDingfei Zhang 31School of Metallurgy and Materials Engineering, ...

06/14/2021 / Alloying elements, Aluminium-E, aluminum alloy, Aluminum Casting, CAD, Casting Technique, Die casting, Draft, Efficiency, Microstructure, Review, secondary dendrite arm spacing, Technical Data-E, temperature field

Fig. 1 Schematic diagram of a typical stir casting apparatus for the production of MMCs. Reproduced from Kok, M., 2005. Production and mechanical properties of Al2O3 particle-reinforced 2024 aluminium alloy composites. Journal of Materials Processing Technology 161, 381–387.

Casting Routes for Production of Metallic Based Composite Parts

R Palanivel, Shaqra University, Riyadh, Saudi ArabiaI Dinaharan, Tsinghua University, Beijing, ChinaRF Laubscher, University of Johannesburg, Johannesburg, South Africa 금속 ...

06/11/2021 / Aluminium-E, aluminum alloy, Applications, Casting Technique, Copper-E, Die casting, Draft, Microstructure, Review, Taguchi method, Technical Data-E

Casting defects and microstructure distribution characteristics of aluminum alloy cylinder head-gr1

Casting defects and microstructure distribution characteristics of aluminum alloy cylinder head with complex structure

YuanLia, JinxiangLiua, QiangZhangb, WeiqingHuangaa School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, Chinab Liaoshen Industries Group Co. Ltd, ...

06/11/2021 / Aluminium-E, aluminum alloy, aluminum alloys, Draft, Microstructure, secondary dendrite arm spacing, Technical Data-E

Fig. 2. Schematic of the sampling position of the connecting rod (A = microstructure observation and hardness test samples; B = tensile test sample).

Mechanical properties and microstructures of a modified Al–Si–Cu alloy prepared by thixoforming process for automotive connecting rods

SazianaSamat, Mohd Zaidi, OmarAmir Hossein Baghdadi, Intan Fadhlina Mohamed, Ahmad Muhammad AzizDepartment of Mechanical and Manufacturing Engineering, Faculty of Engineering ...

06/11/2021 / Al-Si alloy, Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, AUTOMOTIVE Parts, Casting Technique, Copper-E, Die casting, Efficiency, Mechanical Property, Microstructure, secondary dendrite arm spacing, Semisolid slurries, Taguchi method, Technical Data-E

Figure 1. Schematic diagram of (a) the preparation of 4 wt%TiB2/Al-9Si-3Cu-0.8Zn composite; (b) HPDC mold; (c)HPDC casting.

Microstructures and mechanical properties of 4 wt%TiB2/Al-Si-Cu-Zn (T6) composite thin-walled shell housing fabricated by high pressure die casting

06/10/2021 / Aluminium-E, aluminum alloy, Die casting, High pressure die casting, Microstructure, Review, Rheo-HPDC, Technical Data-E

Fig. 7. Cost and mass scaling for the motor subsystems to estimate motor costs for the AHSS and Al lightweight design.

Improvements in electric vehicle battery technology influence vehicle lightweighting and material substitution decisions

Joshua Thomas JamesonBurda, Elizabeth A.Moorea, HeshamEzzatbRandolphKirchainaRichardRothaa Materials Systems Laboratory, Massachusetts Institute of Technology, 77 Massachusetts Ave, E19-695, Cambridge, MA 02139, ...

06/09/2021 / Air cooling, Aluminium-E, Battery thermal management system, CAD, Copper-E, Electric vehicles, Lithium-ion battery, Review, Salt Core-E, Technical Data-E

Automobile Parts Casting-Methods and Materials Used: A Review

Summary of "Automobile Parts Casting-Methods and Materials Used: A Review" This material is based on the paper "Automobile Parts Casting-Methods ...

06/07/2021 / Al-Si alloy, Aluminium-E, aluminum alloy, Aluminum Die casting, AUTOMOTIVE Parts, CAD, Casting Technique, Copper-E, Die casting, Draft, Microstructure, Permanent mold casting, Review, Sand casting, Segment, Technical Data-E

Figure 6. The pressure field at the times of impact and immediately afterwards

On the CFD Modelling of Slamming of the Metal Melt in High-Pressure Die Casting Involving Lost Cores

by Sebastian Kohlstädt 1,2,Michael Vynnycky 1,3,* andStephan Goeke 41Division of Processes, Department of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 100 ...

06/07/2021 / Aluminium-E, CAD, Casting Technique, CFD, Computational fluid dynamics (CFD), Copper-E, Die casting, Draft, Efficiency, FLOW-3D, High pressure die casting, Review, Salt Core, Salt Core-E, Segment, Technical Data-E

Fig. 2. Photographs of the four different parts formed by FCS Rheo-HPDC technology

A forced convection stirring process for Rheo-HPDC aluminum and magnesium alloys

Mingfan Qi a,∗, Yonglin Kanga, Bing Zhoua, Wanneng Liaoa, Guoming Zhua, Yangde Li b,Weirong Li ba School of Materials Science ...

06/04/2021 / Al-Si alloy, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Die casting, AZ91D, Die casting, Efficiency, FLOW-3D, Forced convection stirring process, Microstructure, Review, Rheo-HPDC, Semisolid slurries, Technical Data-E, temperature field

Figure 1.Base shell configuration of notebook computer.

Die-Casting Parameter Sizing for AZ91D in Notebook Computer Base Shell

Yung-Kuang Yang and Chorng-Jyh Tzeng Keywords: ANOVA, AZ91D, Die-casting, Taguchi method, Stress–strain. Introduction Magnesium and its alloys are becoming increasingly ...

06/03/2021 / Aluminium-E, ANOVA, AZ91D, Die casting, Die-casting, FLOW-3D, Microstructure, Quality Control, Stress–strain, Taguchi method, Technical Data-E

Figure 6. Steering knuckle die model (a) and finite element model (b).

Accurate Simulation of Complex Temperature Field in Counter-Pressure Casting Process Using A356 Aluminum Alloy

Yuncan Tian, Dongye Yang, Mengqi Jiang, and Bo HeResearch Center of High-Temperature Alloy Precision Forming, School of Materials Engineering, Shanghai ...

06/02/2021 / Aluminium-E, aluminum alloy, aluminum alloy; counter-pressure casting; finite element simulation; thermophysical properties; temperature field; shrinkage and porosity prediction, aluminum alloys, Aluminum Casting, counter-pressure casting, Die casting, finite element simulation, High pressure die casting, High pressure die casting (HPDC), Microstructure, Permanent mold casting, Review, Sand casting, shrinkage and porosity prediction, Technical Data-E, temperature field, thermophysical properties

$Fig. 1. XRD profile of the ADC12 alloy sample produced by the diecasting process. Bragg diffractions of Al and Si polycrystals are observed. Note that the Bragg diffractions of Au2Si and AuCu3 alloys are detected. The XRD profile of the ADC12 ingot sample was also displayed for comparison.$

Effect of vacuum annealing and characterization of diecast ADC12 aluminum alloys

Effect of vacuum annealing and characterization of diecast ADC12 aluminum alloys Jo, Jihoon (Department of Materials Science and Engineering, Chosun ...

06/02/2021 / Alloying elements, Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, Casting Technique, Die casting, Draft, High pressure die casting, Microstructure, Technical Data-E, 금형

Fig. 2. Baseline and Optimized plunger speed profiles.

On the probabilistic nature of high-pressure die casting

EwanLordanaYijieZhangaKunDouabAlainJacotacChrysoulaTzileroglouaPaulBlakedZhongyunFanaaBrunel Centre for Advanced Solidification Technology, Brunel University London, Uxbridge, Middlesex, UB83PH, UKbSchool of Metallurgy and Environment, Central South University, ...