Technical Resource For Aluminum Die Casting

Fig. 1 High-pressure die-cast specimens

Metallurgical Assessment of Novel Mg-Sn-La Alloys Produced by High-Pressure Die Casting

This introduction paper is based on the paper "Metallurgical Assessment of Novel Mg-Sn-La Alloys Produced by High-Pressure Die Casting" published ...
Permanent Mold Casting: An Excellent Manufacturing Method for Automotive Components

Permanent Mold Casting: An Excellent Manufacturing Method for Automotive Components

This introduction paper is based on the paper "Permanent Mold Casting" Excellent Casting Method for Manufacture of Automotive Components" published ...
FIG. 2 Door and window frames for a German sports car (Photo: Georg Fischer AG). Telai di portiere e finestrini di un’automobile sportiva tedesca (Photo: Georg Fischer AG).

The tool steel producer’s contribution to successful die casting of structural components

This introduction paper is based on the paper "The tool steel producer's contribution to successful die casting of structural components" ...
Fig. 1. The components of intermetallic phases examined using XRD and TEM in the Mg4LaxAl (x ¼ 08, wt.%) alloys fabricated by gravity die casting. The purple dotted lines correspond to the critical Al/La ratio for the formation of certain simplex intermetallic phase, and the dotted gray area corresponds to the Al/La range where only Mg12La phase forms. (For interpretation of the references to color in this figure legend, the reader is referred to the Web version of this article.)

Developing a die casting magnesium alloy with excellent mechanical performance by controlling intermetallic phase

This article introduces the paper "Developing a die casting magnesium alloy with excellent mechanical performance by controlling intermetallic phase". 1 ...
High-pressure die-cast (HPDC) aluminium alloys for automotive applications

High-pressure die-cast (HPDC) aluminium alloys for automotive applications

This article introduces the paper ['High-pressure die-cast (HPDC) aluminium alloys for automotive applications'] presented at the ['Advanced materials in automotive ...
Figure 3.3 grain structure of as cast meta ls (A) a pure zinc showing typical combination of columnar grains from the mold wall and equiaxed grains in the center, (B) as cast grain for magnesium can be refined by adding an inoculant (C) during the casting process.

General manufacturing route for medical devices

This article introduces the paper ['General manufacturing route for medical devices'] presented at the ['Metallic Biomaterials Processing and Medical Device ...
Figure 4. 3D scheme of the rolling process and 2D simplification in the FE simulation.

Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in Hybrid Components

This introduction paper is based on the paper "Double-Sided Surface Structures with Undercuts on Cold-Rolled Steel Sheets for Interlocking in ...
Fig. 5. (a) Mold lling with three overows attached model, (b) mold lling of part with ve overows.

A Simulation and Fabrication Works on Optimization of High Pressure Aluminum Die Casting Part

The content of this introduction paper is based on the article "A Simulation and Fabrication Works on Optimization of High ...
Figure 4: SEM images illustrating coating failure in two ways: (a) cracked and (b) detached.

Mechanism of Die Soldering During Aluminum Die Casting

The content of this introduction paper is based on the article "Mechanism of die soldering during aluminum die casting" published ...
Figure A. Outer rotor induction motor mesh operation and 2D FEA

High-Efficiency Outer Rotor Induction Machine Design for Diverse Industrial Applications

The content of this introduction paper is based on the article "For different industrial applications: Outer rotor and low speed ...
Fig. 4. Output Power vs Speed

Performance Enhancement of BLDC Motor for Electric Vehicle Applications

The content of this introduction paper is based on the article "Performance Enhancement of BLDC Motor for Electric Vehicle Applications" ...
Figure 3. Structure of rotor slots and tooth

Efficiency Improvement of Induction Motors via Rotor Slot and Tooth Structure Optimization

The content of this introduction paper is based on the article "Efficiency improvement of induction motors based on rotor slot ...
Fig.1 The growth trend of magnesium alloy in China’s automobile industry

Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology

This article introduces the paper "Application of Automobile Lightweight Alloys and the Development of its Die-Casting Technology". 1. Overview: Title: ...
FIG. 4 - 3D CuBar Rotor Cutaway View

Selection of Copper vs. Aluminum Rotors for Induction Motors

The content of this introduction paper is based on the article 'Selection of Copper vs. Aluminum Rotors for Induction Motors' ...
Figure 1. Die-Cast Copper Rotors

Copper Rotor Motors: A Step toward Economical Super-Premium Efficiency Motors?

The content of this introduction paper is based on the article 'Copper Rotor Motors: A Step toward Economical Super-Premium Efficiency ...
Fig. 1 Cross section of ceiling fan SPIM

Design and Development of Energy Efficient Single Phase Induction Motor For Ceiling Fan Using Taguchi’s Orthogonal Arrays

The content of this introduction paper is based on the article 'Design and Development of Energy Efficient Single Phase Induction ...
Fig. Gating System with Rotor.

Development of Customized Software for Designing Gating System of Compressor Rotor Dies

The content of this introduction paper is based on the article 'Development of Customized Software for Designing Gating System of ...
Fig. 6 - Photograph of copper rotor turned on the OD to expose the conductor bars. Trapped air bubbles are not seen in the bars but are clearly visible in the end ring.

DEVELOPMENT OF THE COPPER MOTOR ROTOR – MANUFACTURING CONSIDERATIONS AND MOTOR TEST RESULTS

The content of this introduction paper is based on the article 'DEVELOPMENT OF THE COPPER MOTOR ROTOR - MANUFACTURING CONSIDERATIONS ...
Figure 1. Schematic illustration of the placement of electric resistance heaters and insulation in the die material testing and now being adopted commercially by motor manufacturers

Copper in the Rotor for Lighter, Longer Lasting Motors

The content of this introduction paper is based on the article 'Copper in the Rotor for Lighter, Longer Lasting Motors' ...
Figure 4 – Photograph of the Cross Section of a Die-cast Copper Rotor

The die-cast copper motor rotor – a new copper market opportunity

This introductory paper is the research content of the paper "The die-cast copper motor rotor – a new copper market ...
Fig:6- Torque-speed and current-speed curve For a 5.5 kW motor

Analysis of Induction Motor with die cast rotor

This introductory paper is the research content of the paper "Analysis of Induction Motor with die cast rotor" published by ...
Fig. 1 – Exploded view of typical induction motor. The die cast aluminum end ring with cast fan blades is visible on the rotor. The mulitple conductor bars connecting the end rings are contained within the iron laminations.

Materials & Modifications to Die Cast the Copper Conductors of the Induction Motor Rotor

This introductory paper is the research content of the paper "Materials & Modifications to Die Cast the Copper Conductors of ...
Figure 3. Core and Rotor Assembly for prototype

Optimizing Design of High Efficiency Induction Motor Considering Cost Effect

This introductory paper is the research content of the paper "Optimizing Design of High Efficiency Induction Motor Considering Cost Effect" ...
Figure 5: Comparison of real cast part and simulation results regarding cold shuts [2]

Correlation between process parameters and quality characteristics in aluminum high pressure die casting

This introductory paper is the research content of the paper ["Correlation between process parameters and quality characteristics in aluminum high ...
Fig. 3 - Dies and prototypes

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

This introductory paper is the research content of the paper "Numerical and experimental analysis of a high pressure die casting ...
Fig. 3. Position of the thermographic camera and the die-casting machine

Temperature field and failure analysis of die-casting die

This introductory paper is the research content of the paper "Temperature field and failure analysis of die-casting die" published by ...
Aluminum Alloys for Structural Die Casting

Aluminum Alloys for Structural Die Casting

This introductory paper is the research content of the paper "Aluminum Alloys for Structural Die Casting" published by DIE CASTING ...
Fig. 1. Structure of die-casting motor

Design of Automated Production Line and Optimization of Production Scheduling for Die Casting of New Energy Vehicle Motor Shell

This introductory paper is the research content of the paper "Design of Automated Production Line and Optimization of Production Scheduling ...
Fig. 1. (a) Cu-die used for casting plates and (b) set-up for the casting process with Cu-die, vacuum pump, manometer and needle valve for controlling the applied vacuum.

Increasing the conductivity of aluminium high-pressure die casting alloy AlSi9Cu3Fe (226D) by Sr modification of eutectic and intermetallic phases

This introductory paper is the research content of the paper "Increasing the conductivity of aluminium high-pressure die casting alloy AlSi9Cu3Fe ...
Fig 7: Simulated results for 100S rotor for filling time

Thermal Factor of Aluminium High pressure Die Casting Container (Mould) to achieve Six Sigma Quality of Castings

This introductory paper is the research content of the paper "Thermal Factor of Aluminium High pressure Die Casting Container (Mould) ...
Figure 4. SF6 Dilution and Destruction: Machine BFigure 4. SF6 Dilution and Destruction: Machine B

MEASURED SF₆ EMISSIONS FROM MAGNESIUM DIE CASTING OPERATIONS

This introductory paper is the research content of the paper "MEASURED SF₆ EMISSIONS FROM MAGNESIUM DIE CASTING OPERATIONS" published by ...
Haitian 8,800 tons GIGA PRESS at Haitian Open Day

Giga Casting and Giga Presses in the Automotive Industry: A Market Overview

This paper introduction was written based on the "Market Overview Giga Casting and Giga Presses in the Automotive Industry" published ...
Fig. 5. STRATFLY MR3 Hypersonic vehicle concept by Fusaro et al. [78].

Medium temperature heat pipes – Applications, challenges and future direction

This introductory paper is the research content of the paper "Medium temperature heat pipes – Applications, challenges and future direction" ...
Figure 4.1 Ultracommuter Chassis design

Design of Lightweight Electric Vehicles

This article introduces the paper 'Design of Lightweight Electric Vehicles' submitted to the University of Waikato 1. Overview: Title: Design ...
Fig. 3.1 Removal of a die casting with side cores

A Hybrid Design Support System for Die Casting Scheme

This article introduces the paper "A Hybrid Design Support System for Die Casting Scheme" presented at The Hong Kong Polytechnic ...
Figure 1 Bar permanent casting

PROMISING CASTING ALUMINUM ALLOYS WITHOUT REQUIREMENT FOR HEAT TREATMENT

This introductory paper is the research content of the paper ["'PROMISING CASTING ALUMINUM ALLOYS WITHOUT REQUIREMENT FOR HEAT TREATMENT'"] published ...
Figure 9: Top: air-cooled example. Bottom: liquidcooled example.

Thermal Challenges of Wide Band Gap Power Electronics Component in Electrical Vehicle

This introductory paper is the research content of the paper "Thermal challenges of Wide Band Gap power electronics component in ...
Figure 1. Network layout and technology stack from the HDPC cell to the storage solution

Towards a Data Lake for High Pressure Die Casting

This introductory paper is the research content of the paper "Towards a Data Lake for High Pressure Die Casting" published ...
Source: VAW AP

Die Casting Technology: A Comprehensive Overview (Die Casting Automotive Body Components Handbook)

This paper introduction was written based on the "THE Aluminium Automotive MANUAL Manufacturing – Casting methods" published by the European ...
Figure1. Sludge factor versus temperature [14, 16].

Casting Characteristics of Aluminum Die Casting Alloys

This article introduces the paper "Casting Characteristics of Aluminum Die Casting Alloys" presented at the "US Department of Energy, Office ...
Figure 3.2: Shrinkage and porosity defect

Study of Process Parameters in High Pressure Die Casting

This introductory paper is the research content of the paper "Study of Process Parameters in High Pressure Die Casting" published ...
Figure 4-7. Cooling system of the 3D printed sliders

INNOVATIVE COOLING SOLUTIONS OF HPDC TECHNOLOGY

This introductory paper is the research content of the paper ["INNOVATIVE COOLING SOLUTIONS OF HPDC TECHNOLOGY"] published by [Multidiszciplináris Tudományok] ...
Figure 2. Three-phase injection system.

Injection Parameters Setting in High-Pressure Die Casting

This introductory paper is the research content of the paper "Injection Parameters Setting in High-Pressure Die Casting" published by STM ...
Fig. 1. Schematic presentation of the location of samples AZ80DL and AZ80DS taken from the tensile sample.

Influence of microstructure on the corrosion of diecast AZ91D

This introductory paper is the research content of the paper "Influence of microstructure on the corrosion of diecast AZ91D" published ...
Figure: 6.4 Fill time for the 1st experiment

IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OF COMPLEX HOUSINGS

This introductory paper is the research content of the paper "IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OF COMPLEX HOUSINGS" ...
Figure 6: A multiple test bar mold is used to cast specimens for mechanical testing. (N-Tec)

Improving Die Casting Melt Quality and Casting Results with Melt Quality Analysis and Filtration

This introductory paper is the research content of the paper ["Improving Die Casting Melt Quality and Casting Results with Melt ...
Fig. 5 – Coated areas in the case of a HPDC mould for a pinion housing

Improvement of the Die Casting Molds Cavities by Ceramic Surface Treatment

This introductory paper is the research content of the paper "Improvement of the Die Casting Molds Cavities by Ceramic Surface ...
Figure 1. Change in mould temperature during the cast of ZSA.

Improvement and stabilization of the electrochemical properties of zinc alloys during casting

This introductory paper is the research content of the paper "Improvement and stabilization of the electrochemical properties of zinc alloys ...
Figure 5. Cause-effect Diagram Flowline Defect

Implementation Six Sigma and Data Mining to Improve Die Casting Production Process at PT. AB

This introductory paper is the research content of the paper "Implementation Six Sigma and Data Mining to Improve Die Casting ...
Fig.1. Illustrations of heat sink samples according to the manufacturing method.

AN OVERVIEW OF HEAT SINK TECHNOLOGY

This article introduces the paper "An Overview of Heat Sink Technology" presented at the IJME 1. Overview: Title: AN OVERVIEW ...
Figure 1. Various matrix and strengthening materials are utilized for MMC production[25].

Identify Microstructure and Mechanical Behavior of Aluminum Hybrid Nano Composite Prepared by Casting Technique

This introductory paper is the research content of the paper "Identify Microstructure and Mechanical Behavior of Aluminum Hybrid Nano Composite ...
Figure 1: In a high-speed, automatic helix in-line CT unit the gantry, which accommodates the x-ray tube and the multi-line detector arranged opposite, rotates about the specimens on the conveyor belt [6]

High-speed computer tomography employed in pressure die casting

This introductory paper is the research content of the paper "High-speed computer tomography employed in pressure die casting" published by ...
Figure 1. Car body concepts as a function of production volume.

High Strength Aluminum Alloys in Car Manufacturing

This introductory paper is the research content of the paper "High strength aluminum alloys in car manufacturing" published by IOP ...
Figure 9- Left: Schematics of a conventional HPDC cold chamber machine [14]; Right: Typical layout of a component produced by a cold chamber machine [15].

High Pressure Die Casting of Zamak alloys

This introductory paper is the research content of the paper "High Pressure Die Casting of Zamak alloys" published by [FEUP ...
Figure 3. Mould surface repaired by TIG welding

High pressure die casting mould repair technologies

This introductory paper is the research content of the paper "High pressure die casting mould repair technologies" published by MTSM2017 ...
Figure 7: Effect of Pressure Head and Change in Gate Design on the Velocity of Metal Flow: (a) 90° Bend; (b) r/d = 1; (c) r/d = 6; (d) Multiple 90° Bends. The Variables r and d are the Radius of Curvature and the Diameter of the Runner, Respectively

GATING DESIGN CRITERIA FOR SOUND CASTING

This introductory paper is the research content of the paper "GATING DESIGN CRITERIA FOR SOUND CASTING" published by IJMERR. Figure ...
Figure 1. Calculated isothermal section at 298 K for MgAl-Ca alloy system [3].

Fundamental Research Needs for the Magnesium Powertrain Cast Components (MPCC) Project

This introductory paper is the research content of the paper "Fundamental Research Needs for the Magnesium Powertrain Cast Components (MPCC) ...
Fig. 2 – Schematic picture of a four-chamber casting refining furnace7

Final Report on Refining Technologies of Magnesium

This introductory paper is the research content of the paper "Final Report on Refining Technologies of Magnesium" published by Government ...
Fig. 3 - Hydrogen removal to gas bubbles in a degasser.

Final Report on Refining Technologies of Aluminum

This introductory paper is the research content of the paper "Final Report on Refining Technologies of Aluminum" published by Government ...
Conceptualization of Mega-Casting Concepts

Fields of Action in Mega-Casting for the Industrialization of Automotive Car Bodies

This introductory paper is the research content of the paper "Fields of Action in Mega-Casting for the Industrialization of Automotive ...
Fig. 1. Die-cast sample shape

Features and Vehicle Application of Heat Resistant Die Cast Magnesium Alloy

This introductory paper is the research content of the paper "Features and Vehicle Application of Heat Resistant Die Cast Magnesium ...
Fig. 5. Field of reduced instantaneous thermal stresses induced by temperature field

Experimental-Numerical Model of the Initiation and Propagation of Cracks in Die Inserts

This introductory paper is the research content of the paper ["Experimental-Numerical Model of the Initiation and Propagation of Cracks in ...
Fig. 1. Gating system nomenclature [22].

Feature Library of Gating System for a Die-Casting Die

This introductory paper is the research content of the paper "Feature Library of Gating System for a Die-Casting Die" published ...
Fig. 9. comparison between the experimental sample and simulation result.

Experimental Material Characterization and Formability studies on Aluminium Alloy (AA 8011)

This introductory paper is the research content of the paper ["Experimental Material Characterization and Formability studies on Aluminium Alloy (AA ...
Figure 3. Setup for hybrid joining through compound sand casting and induction heating

Expanding Lightweight Design Potential by Hybrid Joining of Aluminum Sheets with Aluminum Casting Through Compound Sand Casting and Induction Heating

This introductory paper is the research content of the paper ["Expanding Lightweight Design Potential by Hybrid Joining of Aluminum Sheets ...
Fig. 1. A suction-cast ø3×55 mm Fe-25Ni rod

Estimation of Cooling Rates in Suction Casting and Copper-Mould Casting Processes

This introductory paper is the research content of the paper "Estimation of Cooling Rates in Suction Casting and Copper-Mould Casting ...
Figure 1: Swaging process

Characterization of Mixed Metals Swaged Heat Sinks for Concentrated Heat Source

This introductory paper is the research content of the paper "Characterization of Mixed Metals Swaged Heat Sinks for Concentrated Heat ...
Figure 1. a) Photograph of the as-solidified top surface of a sample of AM-HP2 cast in air and b) an optical photomicrograph near the ‘free’ surface of a section through the diameter of the casting shown in (a) and showing a very limited extent of oxidation.

AM-HP2: A New Magnesium High Pressure Diecasting Alloy for Automotive Powertrain Applications

This article introduces the paper "AM-HP2: A New Magnesium High Pressure Diecasting Alloy for Automotive Powertrain Applications" by Mark A ...
Figure 8. Developed Al-6Zn-2Mg-1.5Cu alloy propeller

Development of Low-Pressure Die-Cast Al-Zn-Mg-Cu Alloy Propellers Part II: Simulations for Process Optimization

This article introduces the paper "Development of Low-Pressure Die-Cast Al-Zn-Mg-Cu Alloy Propellers Part II: Simulations for Process Optimization". 1. Overview: ...
Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts

Establishing Guidelines to Improve the High-Pressure Die Casting Process of Complex Aesthetics Parts

This introductory paper is the research content of the paper ["Establishing Guidelines to Improve the High-Pressure Die Casting Process of ...
EFFECTS OF THERMOMECHANICAL TREATMENTS ON THE CHEMICAL AND MECHANICAL PROPERTIES OF Al-Cu Alloy

EFFECTS OF THERMOMECHANICAL TREATMENTS ON THE CHEMICAL AND MECHANICAL PROPERTIES OF Al-Cu Alloy

This introductory paper is the research content of the paper ["EFFECTS OF THERMOMECHANICAL TREATMENTS ON THE CHEMICAL AND MECHANICAL PROPERTIES ...
Fig. 1. Stages of Heat Sinks design, simulation and manufacturing.

ECO-DESIGN OF HEAT SINKS BASED ON CAD/CAE TECHNIQUES

This introductory paper is the research content of the paper ["ECO-DESIGN OF HEAT SINKS BASED ON CAD/CAE TECHNIQUES"] published by ...
Figure 1 Body with self-supporting shell construction ([3], p.18)

Die Casting or Sheet Metal Forming: A Comparison of Car Body Manufacturing in Times of the “Giga Press”

This introductory paper is the research content of the paper ["Die Casting or Sheet Metal Forming: A Comparison of Car ...
Figure 13. Pouring process to assembled mould

Development of water-based core technology for light alloys

This introductory paper is the research content of the paper ["Development of water-based core technology for light alloys"] published by ...
Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper Alloy Chill Vent for High Pressure Die Casting

This introductory paper is the research content of the paper ["Development of High Performance Copper Alloy Chill Vent for High ...
Figure 9: Aluminum extruded 2D heat sinks (top left), aluminum machined heat sink (top right), zinc cast heat sinks (bottom left) [8], and new generation zinc cast heat sink (bottom right).

Development of a New High Fluidity Zinc Die Casting Alloy

This introductory paper is the research content of the paper ["Development of a New High Fluidity Zinc Die Casting Alloy"] ...
FIGURE 1. Schematic of the cup designs A, (left) and B, (right)

Developing a patient individualized flexible silicone implant using SLS and vacuum die casting

This introductory paper is the research content of the paper ["Developing a patient individualized flexible silicone implant using SLS and ...
Figure 7.4: Manufacturing of the demo prototype. Pictures courtesy of Leichtmetallkompetenzzentrum Ranshofen.

Design and Computational Analysis of Compound Castings and other Multi-Material Structures

This introductory paper is the research content of the paper ["Design and Computational Analysis of Compound Castings and other Multi-Material ...
Fig. 4. Integrated magnesium door cast inner developed as part of a DOEsponsored project led by GM, right, and equivalent steel stamped door inner, left [10] (Copyright 2015 by IMA. Used with permission).

A review of magnesium die-castings for closure applications

This article introduces the paper "A review of magnesium die-castings for closure applications". 1. Overview: Title: A review of magnesium ...
Fig.1 Schematic diagram of CDS process

Influence of Casting Distance on Microstructure of Simultaneously Mixed Controlled Diffusion Solidified Al-Si Alloys

This introductory paper is the research content of the paper ["Influence of Casting Distance on Microstructure of Simultaneously Mixed Controlled ...
Fig.7 Product of impeller casting

Manufacturing of Thin-walled Impeller Based on Optimization of Sand Mold 3D Printing Forming Process

This introductory paper is the research content of the paper ["Manufacturing of Thin-walled Impeller Based on Optimization of Sand Mold ...
FIGURE 2 | Possible Mg-based alloys/hybrid materials for application in aerial vehicle construction like a quadcopter. Exemplified sources for further information about the materials are a: Naghdi et al. (2016), b: Dieringa et al. (2004), c: Gavras et al. (2019), d: Dieringa et al. (2017).

Novel Magnesium Based Materials

This introductory paper is the research content of the paper ["Novel Magnesium Based Materials: Are They Reliable Drone Construction Materials? ...
Fig. 1 Illustration of important terms used in the gating-system

A computer-aided system for multi-gate gating-system design for die-casting dies

This article introduces the paper "A computer-aided system for multi-gate gating-system design for die-casting dies" presented at the The International ...
Figure 13. Line scan of solute elements in the Al-Fe-Mn-Si system at a specific time step along the FCC-A1 and liquid phases (shown by the white line). (a–c) Show the mole fractions of Fe, Mn, and Si, respectively. (d,e) highlights the phases presence, where Fe and Mn depleted, while Si is segregated.

Phase Field Simulation of Al–Fe–Mn–Si Quaternary Eutectic Solidification

This introductory paper is the research content of the paper ["Phase Field Simulation of Al–Fe–Mn–Si Quaternary Eutectic Solidification"] published by ...
Fig.1 Die casting and local structure of automobile rear cabin

Process Analysis and Defect Improvement of Integrated Die Casting Parts for a Certain Automobile Rear Cabin

This introductory paper is the research content of the paper ["Process Analysis and Defect Improvement of Integrated Die Casting Parts ...
Fig. 7. Appearance of coated core-pins after 18 shots. The geometry of a pin is 8 mm diameter with 10 mm height. Severe soldered parts and the most slightly soldered part around a pin are shown.

Evaluation of Soldering on Surface-Treated Specimens with both Actual Die Casting and Dipping Test into Molten Al Alloy

This article introduces the paper ["Evaluation of Soldering on Surface-Treated Specimens with both Actual Die Casting and Dipping Test into ...
Fig. 1. Distribution of Fe and Al at soldering part. Fe/Al compound layer is observed.

Prediction and Evaluation of Ejecting Stress Distribution at Die Surface of Die-Casting through Numerical Analyses

This article introduces the paper ["Prediction and Evaluation of Ejecting Stress Distribution at Die Surface of Die-Casting through Numerical Analyses"] ...
Fig. 1: SEM images of (a) SiC and (b) Graphite particles.

Investigation on Microstructure and Wear Study on Al-Zn-Mg Alloy Hybrid Composites Fabricated Through Die Casting Process

This article introduces the paper ["Investigation on Microstructure and Wear Study on Al-Zn-Mg Alloy Hybrid Composites Fabricated Through Die Casting ...
Fig. 1. Wear track profile sections used for LSCM.

Investigation of wear properties of magnesium and aluminum alloys for automotive applications

This article introduces the paper ["Investigation of wear properties of magnesium and aluminum alloys for automotive applications"] published by [Elsevier] ...
FIGURE 3: HIGH EFFICIENCY INDUCTION MOTOR IMPROVEMENTS (SOURCE ISR-UC)

Motor System Efficiency Trends

This article introduces the paper ["D 4.1. MOTOR SYSTEM EFFICIENCY TRENDS"] published by [EU-MORE]. D 4.1. MOTOR SYSTEM EFFICIENCY TRENDS ...
Fig. 1. Electromotive force series [1-3].

Corrosion of Magnesium Alloys: A Review

This article introduces the paper ["Corrosion of Magnesium Alloys: A Review"] published by ["International Journal of Multidisciplinary and Current Research"] ...
Figure-4. Cause and effect diagram undercut cylinder components

Corrective and preventive actions of motor cycle cylinder component leak problem on casting process

This article introduces the paper ["Corrective and preventive actions of motor cycle cylinder component leak problem on casting process"] published ...
Figure 3. Aluminium-alloy circuit breaker tank by gravity die casting

Co-operative Virtual Foundry for Cost-Effective Casting Simulation

This article introduces the paper ["Co-operative Virtual Foundry for Cost-Effective Casting Simulation"] published by [Technical paper for the 54th Indian ...
Figure 1. Proposed workflow of the optimization for the combination of topology optimization and process assurance. Starting from the initial design space, a TO with a volume target volume Vt and a parallel process simulation. The One-Step Optimization ends after the first iteration. In the iterative optimization, the design space VDS is modified for every new iteration with a step-length of λ on the basis of previous results.

Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts

This article introduces the paper ["Combining Structural Optimization and Process Assurance in Implicit Modelling for Casting Parts"] published by [MDPI ...
Fig. 1- Cross section of laser welded ZC 71, thickness 3 mm, 1.5 kW, 3 m/min (17X). Fig. 2- Cross section of laser welded WE 54 T6, thickness 5 mm (11X); A - without welding wire, 2 kW, 2 m/min; B - with 2.3-mm welding wire, 2 kW, 1.25 m/min.

CO2 Laser Beam Welding of Magnesium-Based Alloys

This article introduces the paper ["CO2 Laser Beam Welding of Magnesium-Based Alloys"] published by [Welding Research Supplement]. Fig. 1- Cross ...
Tesla’s new integrated die-casting technology simplifies complicatedmanufacturingprocess, shortens production cycle, and reduces manufacturing costs byat least20%

China’s Auto Makers are Revolutionizing Automotive Manufacturing

This article introduces the paper "China's Auto Makers are Revolutionizing Automotive Manufacturing" published by Horizon Insights Inc in April 2022 ...
Figure 3. Workstation, Injection System and Coupling System and corresponding main components and location: (1) Cable trimming device; (2) Flower device and drive cylinder; (3) Mold closure system and drive cylinder; (4) Transfer and drive cylinder; (5) Mold and frame; (6) Air, water and oil hoses; (7) Coupling system; (8) Zamak container; (9) Zamak ingot; (10) Zamak injection nozzle; (11) Heating set; (12) Frame base; (13) Pump adaptor; (14) Support base; (15) Rotation mechanism; (16) Coupling tuning system; (17) Rotation drive system; (18) Dowel pins

Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research

This article introduces the paper ["Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research"] published ...
Efficiency and agility of a liquid CO2 cooling system for molten metal systems

Efficiency and agility of a liquid CO2 cooling system for molten metal systems

This article introduces the paper ["Efficiency and agility of a liquid CO2 cooling system for molten metal systems"] published by ...
CAE modelling of cast aluminium in automotive structures

CAE Modelling of Cast Aluminium in Automotive Structures

This article introduces the paper "CAE modelling of cast aluminium in automotive structures" published by Linköping University. 1. Overview: Title: ...
Figure 1: Photograph of the produced Brembo brake calliper

New Generation of Brake Callipers to Improve Competitiveness and Energy Savings in Very High Performance Cars

This article introduces the paper "New Generation of Brake Callipers to Improve Competitiveness and Energy Savings in Very High Performance ...
L.K. Technology

Automotive Integrated Die Casting Industry Report, 2024

This article introduces the paper ['Automotive Integrated Die Casting Industry Report, 2024'] published by ['ResearchInChina']. Figure 1: 16000T Super-large Intelligent ...
Cast aluminium engine cradle of the Mercedes-Benz C class (C204) (Photo: Aluminium Rheinfelden)

Die Casting Technology for Automotive Body Components: A Handbook Overview

This article introduces the paper "The Aluminium Automotive MANUAL" published by the European Aluminium Association. It focuses on the applications ...
Application of Aluminum Alloy Semi-Solid Processing Technology in Automobile: A Review

Application of Aluminum Alloy Semi-Solid Processing Technology in Automobile: A Review

This article introduces the paper ['Application of Aluminum Alloy Semi-Solid Processing Technology in Automobile: A Review'] published by ['International Journal ...
Figure 15. Side view and longitudinal cut of 10.9 steel bolt, zinc flake coated and sealed after 720 hours salt spray test

Applicability of high strength thread forming Aluminum bolts in magnesium power train components

This article introduces the paper 'Applicability of high strength thread forming Aluminum bolts in magnesium power train components' published by ...
Figure. The principle of a low pressure die casting machine.

Analysis of alloying elements and Mechanical properties of T6 treated Aluminium Silicon Alloys

This article introduces the paper ['Analysis of alloying elements and Mechanical properties of T6 treated Aluminium Silicon Alloys'] published by ...
Figure 6. Internal Combustion Engine Block 2.7L

ANALIZE DIE CASTING PROCESS AND STRUCTURE OF MOLDING FOR INTERNAL COMBUSTION ENGINE VEHICLE

This article introduces the paper ['ANALIZE DIE CASTING PROCESS AND STRUCTURE OF MOLDING FOR INTERNAL COMBUSTION ENGINE VEHICLE'] published by ...
Figure 19. Injected HPDC with core foam at standard parameters

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

This article introduces the paper 'Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting' published by 'MDPI'. 1 ...
ALUMINIUM DIE CASTING: LUBRICATION TECHNOLOGY AND TRENDS

ALUMINIUM DIE CASTING: LUBRICATION TECHNOLOGY AND TRENDS

This article introduces the paper ['ALUMINIUM DIE CASTING: LUBRICATION TECHNOLOGY AND TRENDS'] published by ['Chem-Trend L.P']. 1. Overview: Title: ALUMINIUM ...
Figure 14. Overview of material usage in the PW4000 engine.

ALLOY 718 AT PRATT & WHITNEY-HISTORICAL PERSPECTIVE AND FUTURE CHALLENGES

This article introduces the paper ['ALLOY 718 AT PRATT & WHITNEY-HISTORICAL PERSPECTIVE AND FUTURE CHALLENGES'] published by ['TMS (The Minerals, ...
Agile Methods on the Shop Floor

Agile Methods on the Shop Floor: Towards a “Tesla Production System”?

This article introduces the paper ['Agile Methods on the Shop Floor: Towards a “Tesla Production System”?"'] published by ['Weizenbaum Institut'] ...
Figure 2. Schematic diagrams of casters used in this study. (a) Melt spinning single roll caster, (b) melt drag single roll caster, (c) vertical type high-speed twin roll caster.

Fluidity of Pure Aluminum in a Narrow Channel Die Gap during Die Casting

This article introduces the paper ['Fluidity of Pure Aluminum in a Narrow Channel Die Gap during Die Casting'] presented at ...
Figure 3. Schematic drawing of the designated tee-joint (K0), the core (K1), the shell model (K2), and skin layer model (K3).

A Water-Soluble Core for Manufacturing Hollow Injection-Molded Products

This article introduces the paper 'A Water-Soluble Core for Manufacturing Hollow Injection-Molded Products' published by 'MDPI'. 1. Overview: Title: A ...
Warm forming of High-strength Aluminum alloys for the Automotive industry

Warm forming of High-strength Aluminum alloys for the Automotive industry

This article introduces the paper ['Warm forming of High-strength Aluminum alloys for the Automotive industry'] published by ['Politecnico di Torino'] ...
Fig. 1.Some automotive components made of Mg alloy and obtained weight reduction[14]

A Review on Corrosion behaviour of Mn added Magnesium and its alloys

This article introduces the paper ['A Review on Corrosion behaviour of Mn added Magnesium and its alloys'] published by ['International ...
Figure 3: Effect of Zn content on the yield strength of crossover alloys. Plots in (a) after stabilization (250°C/1 h) [109]; (b) after solutionizing and natural aging for 60 days, where onset of serrated flow is shifted to higher strain levels [114]; (c) engineering stress-strain curves after solution annealing (430°C/10 min) and quenching; (d) engineering stress-strain curves after aging for 24 h at 120°C [117]. (Reprinted from [109,114,117] with permission from Elsevier and Trans Tech Publications, Ltd.)

On the potential of aluminum crossover alloys

This article introduces the paper ['On the potential of aluminum crossover alloys'] published by ['Elsevier']. 1. Overview: Title: On the ...
FIGURE 2. Light Vehicle Metallic Material Trends, North America [12, 13]

Advanced materials used in automotive industry-a review

This article introduces the paper ['Advanced materials used in automotive industry-a review'] published by ['AIP Publishing']. 1. Overview: Title: Advanced ...
Figure 1: Reference automotive backrest frame constructed from high-pressure die-cast AM50 Magnesium Alloy (Total Mass = 1.8 kg)

Topology and Free Size Optimization with Manufacturing Constraints for Lightweight Die Cast Automotive Backrest Frame

This article introduces the paper "Topology and Free Size Optimization with Manufacturing Constraints for Lightweight Die Cast Automotive Backrest Frame," ...
Fig. 1 Relationships among commonly used alloys in the 2xxx series (Al-Cu)

Aluminum and Aluminum Alloys

This article introduces the paper 'Aluminum and Aluminum Alloys' published by 'ASM International'. 1. Overview: Title: Aluminum and Aluminum Alloys ...
Fig.1 Connection of Rear Suspension to Body experımental procedure

Aluminium High Pressure Die Casting Application on Rear Frame Rails

This article introduces the paper ['Aluminium High Pressure Die Casting Application on Rear Frame Rails'] published by ['European Mechanical Science'] ...
Figure 3.2.1.3 Room temperature tensile properties of H-13 steel in relation to hardness and Charpy V-notch impact energy (Ref. 44)

Aerospace and High Performance Alloys Database Ferrous • FeUH H-13

This article introduces the paper "Aerospace and High Performance Alloys Database Ferrous • FeUH H-13 August 2008" published by "CINDAS ...
Figure 2. Number of papers on Cast MMCs published from 1988 to 2018. 3

50 Years of Foundry Produced Metal Matrix Composites and Future Opportunities

This article introduces the paper '50 Years of Foundry Produced Metal Matrix Composites and Future Opportunities' published by '2019 AFS ...
Figure 1. Intersection of a die mold of LPDC machine

INDUSTRY 4.0 FOUNDRY DATA MANAGEMENT AND SUPERVISED MACHINE LEARNING IN LOW-PRESSURE DIE CASTING QUALITY IMPROVEMENT

This article introduces the paper 'INDUSTRY 4.0 FOUNDRY DATA MANAGEMENT AND SUPERVISED MACHINE LEARNING IN LOW-PRESSURE DIE CASTING QUALITY IMPROVEMENT' ...
Figure 3 - View of the mold where the core pins were assembled for industrial tests

Increasing the Lifespan of High-Pressure Die Cast Molds Subjected to Severe Wear

This article introduces the paper ['Increasing the lifespan of high-pressure die cast molds subjected to severe wear'] published by ['Surface ...
Figure 9a:The Prefil curve demonstrates improved fluidity with the filter compared with

Improving Die Casting Melt Quality and Casting Results with Melt Quality Analysis and Filtration

This article introduces the paper 'Improving Die Casting Melt Quality and Casting Results with Melt Quality Analysis and Filtration' published ...
The high-pressure die cast nodes in Castasil-37 for the ASF of the Lamborghini Gallardo Spyder a) rear connection node

PROGRESS IN DUCTILE ALUMINIUM HIGH PRESSURE DIE CASTING ALLOYS FOR THE AUTOMOTIVE INDUSTRY

This article introduces the paper['PROGRESS IN DUCTILE ALUMINIUM HIGH PRESSURE DIE CASTING ALLOYS FOR THE AUTOMOTIVE INDUSTRY'] published by ['la ...
Fig. 2: Schematic diagram of pouring scheme

Finite element analysis for die casting parameters in high-pressure die casting process

This article introduces the paper ['Finite element analysis for die casting parameters in high-pressure die casting process'] presented at the ...
Fig. 1 FE-SEM micrograph of the eutectic phase formed in the AM50- 1.72 mass%Ca die-cast alloy

Eutectic Phase Investigation in a Ca-added AM50 Magnesium Alloy Produced by Die CastingPaper Summary:

This article introduces the paper 'Eutectic Phase Investigation in a Ca-added AM50 Magnesium Alloy Produced by Die Casting' published by ...
Figure 2. Magnesium front engine cradle casting (SCMD)

Magnesium Advances and Applications in North America Automotive Industry

This article introduces the paper ['Magnesium Advances and Applications in North America Automotive Industry'] published by ['Trans Tech Publications']. 1 ...
Fig. 1. Mold thermal evolution during pre-heating cycles simulation

Simplified models for high pressure die casting simulation

This article introduces the paper ['Simplified models for high pressure die casting simulation'] presented at the ['Procedia Engineering, The Manufacturing ...
Figure 2.2-13 Ashby maps for comparison of strength and cost of materials

LIGHTWEIGHT DESIGN OF VEHICLE SIDE DOOR

This article introduces the paper ['LIGHTWEIGHT DESIGN OF VEHICLE SIDE DOOR'] published by ['POLITECNICO DI TORINO']. 1. Overview: Title: LIGHTWEIGHT ...
Table 3. ZIN models developed in the first and second stages of development.

Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research

This article introduces the paper['Case-Based Product Development of a High-Pressure Die Casting Injection Subset Using Design Science Research'] presented at ...
Fig. 1. Lean Manufacturing pillars [1]

LEAN MANUFACTURING – PROCESS AUTOMATION AND ELIMINATION OF PRODUCTION LOSSES IN ROMANIAN AUTOMOTIVE INDUSTRY

This article introduces the paper ['LEAN MANUFACTURING - PROCESS AUTOMATION AND ELIMINATION OF PRODUCTION LOSSES IN ROMANIAN AUTOMOTIVE INDUSTRY'] published ...
Figure 5 maps the four composition areas (A, B, C, D) predicted to have high strength based on deflection mechanism and factors reducing strength.

Bending Strength of Salt Core Comprised of KCI-NaCl-Na2CO3-K2CO3 Systems

This article introduces the paper ['Bending Strength of Salt Core Comprised of KCI-NaCl-Na2CO3-K2CO3 Systems'] published by ['The Japan Foundry Engineering ...
Figure 2. Base alloy- 17hrs of aging.

Effect of Cr Addition on Mechanical Properties and Wear Rate of Cast Al-Cu Alloy

This article introduces the paper['Effect of Cr Addition on Mechanical Properties and Wear Rate of Cast Al-Cu Alloy'] published by ...
Figure 2 Effective stress contours vs. Time

Development of Copper MIM Powders for Thermal Management Applications

This article introduces the paper 'Development of Copper MIM Powders for Thermal Management Applications' published by 'Not explicitly stated in ...
Design, Development and Analysis Wheel Rim by using Composite Material

Design, Development and Analysis Wheel Rim by using Composite Material

This article introduces the paper ['Design, Development and Analysis Wheel Rim by using Composite Material'] published by ['International Journal For ...
Fig: 7 Rotor Die casted component

Design of Three Cavity Diecasting Die for Rotors

This paper introduction was written based on the ['Design of Three Cavity Diecasting Die for Rotors'] published by ['International Journal ...
Design of Conformal Cooling Channels Using Numerical Methods in a Metal Mold and Calculating Exergy Destruction in Channels

Design of Conformal Cooling Channels Using Numerical Methods in a Metal Mold and Calculating Exergy Destruction in Channels

This article introduces the paper ['Design of Conformal Cooling Channels Using Numerical Methods in a Metal Mold and Calculating Exergy ...
Design of an LED Thermal System for Automotive Systems

Design of an LED Thermal System for Automotive Systems

This article introduces the paper ['Design of an LED Thermal System for Automotive Systems'] published by ['2009 3rd International Conference ...
Vacuum die casting

DESIGN AND WEIGHT OPTIMIZATION OF OIL PAN BY FE ANALYSIS

This article introduces the paper 'DESIGN AND WEIGHT OPTIMIZATION OF OIL PAN BY FE ANALYSIS' published by 'INTERNATIONAL JOURNAL OF ...
Cooling of Power Switching Device

Cooling of Power Switching Device

This article introduces the paper ['Cooling of Power Switching Device'] published by ['Jurusan Teknik Elektro, Fakultas Teknik, Universitas Diponegoro']. 1 ...
Figure 1. Standard dimensions (mm) of a 950 W electric power generator piston

Design and Analysis of Permanent Mould for Small Internal Combustion Engine Piston

This article introduces the paper ['Design and Analysis of Permanent Mould for Small Internal Combustion Engine Piston'] published by ['Jordan ...
Figure 2: Heatsink geometry and dimensions

Characterization of Mixed Metals Swaged Heat Sinks for Concentrated Heat Source

This article introduces the paper['Characterization of Mixed Metals Swaged Heat Sinks for Concentrated Heat Source'] published by ['Proceedings of InterPACK’03®'] ...
Figure 2: SEM micrographs of the PM AM50 alloy in: (a) skin region, and (b) central region, and the PM AC51 alloy in: (c) central region and the PM AC52 alloy in: (d) central region

Development of creep-resistant magnesium casting alloys for high temperature automotive applications

This article introduces the paper ['Development of creep-resistant magnesium casting alloys for high temperature automotive applications'] presented at the ['WIT ...
Casting of product of Al-25% Si with thin fins

Casting of product of Al-25%Si with thin fins

This article introduces the paper['Casting of product of Al-25%Si with thin fins'] published by ['La Metallurgia Italiana']. 1. Overview: Title: ...
Fig.1: Sequence for Anodizing Process.

A Review on Anodizing Process of Aluminum and Non-Aluminium Alloys

This article introduces the paper 'A Review on Anodizing Process of Aluminum and Non-Aluminium Alloys' published by 'ResearchGate'. 1. Overview: ...
Figure 1.1 A schematic of heat pipe

A Review of Heat Pipes: its Types and Applications

This article introduces the paper 'A Review of Heat Pipes: its Types and Applications' published by 'International Journal of Engineering ...
Fig. 1 – Position of the spoke and the rim zone in the wheels analysed.

Impact behaviour of A356 alloy for low-pressure die casting automotive wheels

This article introduces the paper ['Impact behaviour of A356 alloy for low-pressure die casting automotive wheels'] published by ['Journal of ...
Fig. 1 Types of heat pipes

A review of heat pipe application including new opportunities

This article introduces the paper 'A review of heat pipe application including new opportunities' published by 'Frontiers in Heat Pipes' ...
Fig. 3a–e Graphical illustration: ‘‘hole patching’’ algorithm

Development of a die design system for die casting

This article introduces the paper ['Development of a die design system for die casting'] presented at the ['Int J Adv ...
Fig.11 Die-cast products and conductivity under different conditions

Thermodynamic Design and Experiment on High Conductivity Die-casting Al-Si-Fe Aluminum Alloy for 5G Base Station Heat Sink

This article introduces the paper 'Thermodynamic Design and Experiment on High Conductivity Die-casting Al-Si-Fe Aluminum Alloy for 5G Base Station ...
Figure 25. MMC uses in automotive applications as cylinder liners, brake rotors, intake and exhaust valves, and driveshaft, etc.

50 Years of Foundry-Produced Metal Matrix Composites and Future Opportunities

This article introduces the paper ['50 Years of Foundry-Produced Metal Matrix Composites and Future Opportunities'] published by ['Springer']. 1. Overview: ...
Fig. 1 Process flow of die casting operation

Modeling alloy and energy utilization in high volume die casting

This article introduces the paper ['Modeling alloy and energy utilization in high volume die casting'] published by ['Springer-Verlag Berlin Heidelberg'] ...
Figure 1. Ashby diagrams used for material selection: ferrous metal alloys are represented in green, non-ferrous metal alloys in purple and red, plastics in blue, and composite materials with both plastic and metal matrices in brown and orange. The black lines are the maximum deterioration of parameters [53].

Optimizing Lightweight Material Selection in Automotive Engineering: A Hybrid Methodology Incorporating Ashby’s Method and VIKOR Analysis

This article introduces the paper 'Optimizing Lightweight Material Selection in Automotive Engineering: A Hybrid Methodology Incorporating Ashby's Method and VIKOR ...
Figure 2. Lightweight development in materials

Analysis on the Development of Light-Weight Automobile Body

This article introduces the paper 'Analysis on the Development of Light-Weight Automobile Body' published by 'ASCE'. 1. Overview: Title: Analysis ...
Figure 2. SPN-IPF maps and grain size distributions of HPT-processed: (a) Mg-1.4Nd, (b) Mg-0.6Gd, (c) Mg-0.4Dy, annealed at 250 ◦C for 1 h: (d) Mg-1.4Nd, (e) Mg-0.6Gd, (f) Mg-0.4Dy and annealed at 450 ◦C for 1 h: (g) Mg-1.4Nd, (h) Mg-0.6Gd, and (i) Mg-0.4Dy alloys. The HAGBs are indicated by a black line. SPN denotes the shear plane normal direction.

Evaluation of Thermal Stability and Its Effect on the Corrosion Behaviour of Mg-RE Alloys Processed by High-Pressure Torsion

This article introduces the paper 'Evaluation of Thermal Stability and Its Effect on the Corrosion Behaviour of Mg-RE Alloys Processed ...
Figure 2. Use of magnesium-based materials in the automotive industry. Reproduced with permission from Sankaranarayanan, S. and M. Gupta (2021). “Emergence of god’s favorite metallic element: Magnesium based materials for engineering and biomedical applications.”; published by Elsevier, 2021 [54].

Applications of Magnesium and Its Alloys: A Review

This article introduces the paper ['Applications of Magnesium and Its Alloys: A Review'] published by ['Applied Sciences']. 1. Overview: Title: ...
Figure 9. Baseline part and demonstration part geometry (reproduced with permission from Reference [279]; copyright © 2024, The Minerals, Metals & Materials Society).

Current Trends in Metallic Materials for Body Panels and Structural Members Used in the Automotive Industry 2024

This article introduces the paper 'Current Trends in Metallic Materials for Body Panels and Structural Members Used in the Automotive ...
Fig. 1.1 Gas porosity where the bubbles have been flattened by the pressure.

Effects of Casting Defects on Mechanical Properties of Aluminum Alloy Die-Casts

This article introduces the paper ['Effects of Casting Defects on Mechanical Properties of Aluminum Alloy Die-Casts'] published by ['Saitama University'] ...
Fig. 1Cause and effect diagram

Optimization of Die casting process based on Taguchi approach

This article introduces the paper ['Optimization of Die casting process based on Taguchi approach'] published by ['Elsevier']. 1. Overview: Title: ...
Life cycle environmental impact of magnesium automotive components

Life Cycle Environmental Impact of Magnesium Automotive Components

This article introduces the paper 'Life Cycle Environmental Impact of Magnesium Automotive Components' published by 'TMS (The Minerals, Metals & ...
Eco-sustainable lightweight automotive part manufacturing: GHGs-free die casting of brake leverage prototype made of AZ91D-1.5CaO magnesium alloy

Eco-sustainable lightweight automotive part manufacturing: GHGs-free die casting of brake leverage prototype made of AZ91D-1.5CaO magnesium alloy

This article introduces the paper ['Eco-sustainable lightweight automotive part manufacturing: GHGs-free die casting of brake leverage prototype made of AZ91D-1.5CaO ...
Fig. 9 Examples of automotive components made of Mg alloys (a: Engine block, b: Steering column module, c: Door frame / Key lock housing, d: Oil pan, e: Steering wheel, f: Transfer case/Transmission housing, g: Seat frame, h: Wheel)

Magnesium and its alloys applications in automotive industry

This article introduces the paper ['Magnesium and its alloys applications in automotive industry'] published by ['Springer-Verlag London Limited']. 1. Overview: ...
Fig. 7 SEM on the fracture surfaces of the tensile samples

Low Solution Temperature Heat Treatment of AlSi9Cu3(Fe) High-Pressure Die-Casting Actual Automotive Components

This article introduces the paper 'Low Solution Temperature Heat Treatment of AlSi9Cu3(Fe) High-Pressure Die-Casting Actual Automotive Components' published by 'Journal ...
Fig 2.4 Relationship between die temperamre, cycle time and die coohng

COMPUTER AIDED COOLING DESIGN FOR DIE CASTING PROCESS

This article introduces the paper ['COMPUTER AIDED COOLING DESIGN FOR DIE CASTING PROCESS'] presented at the ['The Ohio State University'] ...
Fig. 1. Austro Engine AE 300 diesel aircraft piston engine [7]

Diesel engine for aircraft propulsion system

This article introduces the paper 'Diesel engine for aircraft propulsion system' published by 'Combustion Engines'. 1. Overview: Title: Diesel engine ...
DESIGNING AN INNOVATIVE MODULAR PLATFORM FOR SPORTS CARS USING THE GENERATIVE DESIGN METHOD

DESIGNING AN INNOVATIVE MODULAR PLATFORM FOR SPORTS CARS USING THE GENERATIVE DESIGN METHOD

This article introduces the paper 'DESIGNING AN INNOVATIVE MODULAR PLATFORM FOR SPORTS CARS USING THE GENERATIVE DESIGN METHOD' published by ...
Figure 2: Building Block approach for a composite vehicle.

A design and analysis method for automotive and aerospace composite structures including manufacturing variations

This article introduces the paper ['A Design and Analysis Method for Automotive and Aerospace Composite Structures including Manufacturing Variations'] published ...
Fig. 1. Microstructure of the AM60 die-casting Mg-alloy: (a) with low magnification picture shows the skin and the interior regions; a high magnification picture of (b) the interior region, and (c) the skin region

Utility of micro-indentation technique for characterization of the constitutive behavior of skin and interior microstructures of die-cast magnesium alloys

This article introduces the paper 'Utility of micro-indentation technique for characterization of the constitutive behavior of skin and interior microstructures ...
Figure 1 C' vs Creep Strain

Zinc alloy 8, a diecasting alloy with special relevance to underbonnet applications

This article introduces the paper 'Zinc alloy 8, a diecasting alloy with special relevance to underbonnet applications' published by 'Int ...
Figure 9. Defect caused by the unreasonable temperature distribution in the solidification process. (a) Simulation result; (b) real part.

Simulation-enabled casting product defect prediction in die casting process

This article introduces the paper ['Simulation-enabled casting product defect prediction in die casting process'] presented at the ['International Journal of ...
Fig. 4 Mesh generation and Region

Cooling Performance of LED Head Lamp with Heat Sink and Cooling Fan

This article introduces the paper "Cooling Performance of LED Head Lamp with Heat Sink and Cooling Fan". 1. Overview: Title: ...
Figure 2 Die dimension design of bicycle pedal forming and the final product [34].

Advancements in surface treatments for aluminum alloys in sports equipment

This article introduces the paper ['Advancements in surface treatments for aluminum alloys in sports equipment'] presented at the ['Reviews on ...
Fig. 5. Schematic of cooling system assembled with different number of heat pipes:(a) is 2 heat pipes, (b) is 3 heat pipes, (c) is 4 heat pipes, and (d) is 6 heat pipes.

A novel automated heat-pipe cooling device for high-power LEDs

This article introduces the paper "A novel automated heat-pipe cooling device for high-power LEDs". 1. Overview: Title: A novel automated ...
Figure 6, This casting, produced in ZE41, weighs 620 Ibs. and is the main gearbox for the Westland WG34 helicopter.

Mg Casting Alloys for the Aerospace Challenge

This article introduces the paper ['Mg Casting Alloys for the Aerospace Challenge'] presented at the ['JOURNAL OF METALS'] 1. Overview: ...
Fig. 1 Gating system design of clutch housing

Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch housing manufacturing

This article introduces the paper ['Mold structure design and casting simulation of the high-pressure die casting for aluminum automotive clutch ...
Fig. 4 : Robotic friction stir welding of an AM60 component

AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ITS ALLOYS

This article introduces the paper "AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ITS ALLOYS". 1. Overview: Title: AUTOMOTIVE APPLICATIONS OF MAGNESIUM AND ...
Figure 7: Ford Flat Hem Test Final Step

The Impact of Increased Recycle Content on Microstructure, Tensile Properties and Hemming Capability in Automotive Al-Mg-Si Alloys

This article introduces the paper ['The Impact of Increased Recycle Content on Microstructure, Tensile Properties and Hemming Capability in Automotive ...
Figure 1. Structure of the AlSi10MnMg alloy cast into a sand mould (GSC): (A)—as-cast condition (HV 10 kV, BSE); (B)—as-cast condition (HV 10 kV, SE); (C)–condition after HT400 (HV 10 kV, BSE); and (D)—condition after HT400 (HV 10 kV, SE).

Thermal Conductivity of AlSi10MnMg Alloy in Relation to Casting Technology and Heat

This article introduces the paper ['Thermal Conductivity of AlSi10MnMg Alloy in Relation to Casting Technology and Heat Treatment Method'] presented ...
Figure 3. The qualitative electron probe micro-analysis (EPMA) maps of Si and Mg segregation in three different casting conditions. The EPMA maps are purposefully enhanced to reveal the minor segregation bands. The line scans are indicated with white dashed lines. The concentration (at.%) vs distance (μm) plots correspond to the respective line scans in the EPMA maps.

Solute micro-segregation profile and associated precipitation in cast Al-Mg-Si alloy

This article introduces the paper ['Solute micro-segregation profile and associated precipitation in cast Al-Mg-Si alloy'] presented at the ['Philosophical Magazine'] ...
Fig.1: Functional surface (green)

Technical Cleanliness Process and Analysis for Aluminum Die Cast Component used in Automotive Applications

This article introduces the paper 'Technical Cleanliness Process and Analysis for Aluminum Die Cast Component used in Automotive Applications' published ...
igure 1. Mark Butterfield, president of Metal Exchange Corporation, speaks at the Aluminum Technology Forum in Detroit, which provided a venue for aluminum companies and OEMs to speak on the use of aluminum in vehicles.

Technology Forum Highlights Aluminum’s Value in Automotive Applications

This paper introduction was written based on the ['Technology Forum Highlights Aluminum’s Value in Automotive Applications'] published by ['Light Metal ...
Figure 26: Aluminum applications in a car [30].

Self hardening aluminum alloys for automotive applications

This article introduces the paper'Self hardening aluminum alloys for automotive applications' published by Politecnico di Torino. 1. Overview: Title: Self ...
Figure 1: Geometrical configuration of the U-shaped cooling channel case.

Thermofluid topology optimization for cooling channel design

This article introduces the paper ['Thermofluid topology optimization for cooling channel design'] presented at the ['arXiv.org'] 1. Overview: Title: Thermofluid ...
Figure 90: real component after trimming

Simulation and validation of high-pressure die casting of an electric motor housing for automotive application

This article introduces the paper 'Simulation and validation of high-pressure die casting of an electric motor housing for automotive application' ...
Fig. 2. Electricity consumption by category of use.

Benchmarking aluminium die casting operations

This article introduces the paper "Benchmarking aluminium die casting operations". 1. Overview: Title: Benchmarking aluminium die casting operations Author: A ...
Fig. 3. Machining operations of wheel alloys.

Manufacturing Processes of Car Alloy Wheels

This article introduces the paper ['Manufacturing Processes of Car Alloy Wheels'] published by ['HAL open science']. 1. Overview: Title: Manufacturing ...
Figure 1. Shock Tower Casting

Characterization of Magnesium Automotive Components Produced by Super-Vacuum Die Casting Process

This article introduces the paper "Characterization of Magnesium Automotive Components Produced by Super-Vacuum Die Casting Process". 1. Overview: Title: Characterization ...
Figure 1. A Tesla Model Y giga-casting. (Source: S. Munro.)

The Impact of Giga-Castings on Car Manufacturing and Aluminum Content

This article introduces the paper ['The Impact of Giga-Castings on Car Manufacturing and Aluminum Content'] presented at the ['Light Metal ...
Figure 1. Candidate Parts for Ultra Large Castings

Ultra Large Castings to Produce Low Cost Aluminum Vehicle Structures

This article introduces the paper ['Ultra Large Castings to Produce Low Cost Aluminum Vehicle Structures'] presented at the ['SAE TECHNICAL ...

Advanced materials for application in the aerospace and automotive industries

This article introduces the paper ['Advanced materials for application in the aerospace and automotive industries'] presented at the ['CSIR Materials ...
Fig. 1. Typical creep strain vs. time curve showing the three stages of creep.

Magnesium Diecasting Alloys for High Temperature Applications

This article introduces the paper "Magnesium Diecasting Alloys for High Temperature Applications". 1. Overview: Title: Magnesium Diecasting Alloys for High ...
Fig. 1. casting schematic including three tensile bars with one diameter of 6.4 mm at the center and one plate sample with a thickness of 2.5 mm

3D characterization of pores expansion behavior in high pressure die castings during heat treatment

This article introduces the paper ['3D characterization of pores expansion behavior in high pressure die castings during heat treatment'] presented ...
16 Casting of double runner system

Design of die casting process of top cover of automobile generator through numerical simulations and its experimental validation

This article introduces the paper ['Design of die casting process of top cover of automobile generator through numerical simulations and ...
Fig. 1. Mg alloy in the development of automotive parts of the historical process.

Development and application of magnesium alloy parts for automotive OEMs: A review

This article introduces the paper "Development and application of magnesium alloy parts for automotive OEMs: A review". 1. Overview: Title: ...
Fig. 1. Engine bracket (chassis system) made from the JDA1 aluminum alloy. (a) Design drawings; (b) and (c) photograph of the casted component.

Automobile Lightweight Technology: Development Trends of Aluminum/Magnesium Alloys and Their Forming Technologies

This article introduces the paper "Automobile Lightweight Technology: Development Trends of Aluminum/Magnesium Alloys and Their Forming Technologies". 1. Overview: Title: ...
Figure 5. Six LED Arrayconfiguration and temperature profile.

Thermal study on novel spokes fin for high power LED

This article introduces the paper "Thermal study on novel spokes fin for high power LED" presented at the Engineering Research ...
Figure 2. Look-up-tables for basic motor characteristics.

Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles

This article introduces the paper "Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles" presented at the MDPI ...
Fig. 3 SCHEMATIC OF RUNNER SYSTEM FOR HOT CHAMBER DIACASTING MACHINE

Computer aided design of Gating systems for die casting dies

This article introduces the paper "Computer aided design of Gating systems for die casting dies" presented at ResearchGate 1. Overview: ...
Fig. 1. Structure and dimension of (a) microchannel heat sink and (b) micro-pin-fin heat sink

Comparison of Micro-Pin-Fin and Microchannel Heat Sinks Considering Thermal-Hydraulic Performance and Manufacturability

This article introduces the paper "Comparison of Micro-Pin-Fin and Microchannel Heat Sinks Considering Thermal-Hydraulic Performance and Manufacturability" presented at the ...
Figure 3 A 3D schematic of the computational domain

An Experimental and Computational Study on the Thermal Performance of Phase Change

This article introduces the paper "An Experimental and Computational Study on the Thermal Performance of Phase Change Material Heatsink Assemblies" ...
Advanced Thermal Management for High-Power ICs-Optimizing Heatsink and Airflow Design

Advanced Thermal Management for High-Power ICs: Optimizing Heatsink and Airflow Design

This article introduces the paper "Advanced Thermal Management for High-Power ICs: Optimizing Heatsink and Airflow Design" presented at the Applied ...
Fig. 3. Temperature capability of various material classes (courtesy NASA Lewis)

Advanced metals for aerospace and automotive use

This article introduces the paper "Advanced metals for aerospace and automotive use" presented at the Materials Science and Engineering, A184 ...
Fig. 2. Flowchart for cast design.

A Study on Development of a Die Design System for Diecasting

This article introduces the paper "A Study on Development of a Die Design System for Diecasting" presented in The International ...
Fig. 1. Moving cavity block

A runner-optimization design study of a die-casting die

This article introduces the paper"A runner-optimization design study of a die-casting die presented at the Journal of Materials Processing Technology" ...
Fig. 4. Rounded corners and reinforcement ribs on the lower part (left) and the upper part (right).

RESEARCH ON THE DESIGN FOR PROTECTING THE ARDUINO-MEGA MICROCONTROLLER USED AT AQUATIC EXPLORATION

This article introduces the paper "RESEARCH ON THE DESIGN FOR PROTECTING THE ARDUINO-MEGA MICROCONTROLLER USED AT AQUATIC EXPLORATION" presented at ...
Figure 11. Backward-curved fan manufactured by sand casting with top-down gating system: (a) front; (b) back.

Casting Simulation-Based Design for Manufacturing Backward-Curved Fan with High Shape

This article introduces the paper "Casting Simulation-Based Design for Manufacturing Backward-Curved Fan with High Shape Difficulty" presented at Metals, MDPI ...
Figure 7. Water testing results for Fr unmatched (left) vs. Fr matched (right) (a) 0.5 s after pullingplug, (b) 0.74 s (c) 1 s, (d) 1.24 s.

A Novel Approach to Visualize Liquid Aluminum Flow to Advance Casting Science

This paper summary is based on the article "A Novel Approach to Visualize Liquid Aluminum Flow to Advance Casting Science" ...
Figure 3. Squirrel cage rotor and its components manufactured from commercially pure aluminium via the high-pressure casting method.

Improving Electrical Conductivity of Commercially Pure Aluminium: The Synergistic Effect of AlB8 Master Alloy and Heat Treatment

This article introduces the paper "Improving Electrical Conductivity of Commercially Pure Aluminium: The Synergistic Effect of AlB8 Master Alloy and ...
Figure 1 Gating system nomenclature [Casting Plant & Technology]

Computer Aided Design Library of Gating System for Die Casting

This article introduces the paper "Computer Aided Design Library of Gating System for a Die Casting" presented at the "International ...
Fig. 2 Clinching press of the company Eckold (down) and the company TOX (up); the used clinching tool system of the company BTM (down) and the company TOX (up)

Clinching of inductively heated aluminum die casting

This article introduces the paper "Clinching of inductively heated aluminum die casting" presented at the "Production Engineering" 1. Overview: Title: ...
Fig 3.1 Gas porosity

Causes of Casting Defects with Remedies

This article introduces the paper "Causes of Casting Defects with Remedies" presented at the "International Journal of Engineering Research & ...
Figure 3: Composite Mg/Al cylinder crankcase

BMW’s Magnesium-Aluminium Composite Crankcase, State-of-the-Art Light Metal Casting and Manufacturing

This article introduces the paper "BMW's Magnesium-Aluminium Composite Crankcase, State-of-the-Art Light Metal Casting and Manufacturing" presented at the SAE International ...
Figure 1. A solid model representation of a part showing features critical to die-casting.

AUTOMATED MANUFACTURABILTY ANALYSIS FOR INJECTION-MOLDED AND DIE-CAST PARTS

This article introduces the paper "automated manufacturability analysis for injection-molded and die-cast parts". 1. Overview: Title: AUTOMATED MANUFACTURABILTY ANALYSIS FOR ...
FIGURE 1: SCHEMATIC OF A DIE CASTING DIE [1]

An Automated System for Design for Manufacturability Analysis for Die-Casting

This article introduces the paper "An Automated System for Design for Manufacturability Analysis for Die-Casting" presented at the Proceedings of ...
Fig.5: (a) Hollow aluminum casting; and (b) welded engine cradle for Cadillac CTS

Advanced Casting Technologies for Lightweight Automotive Applications

This article introduces the paper "Advanced casting technologies for lightweight automotive applications". 1. Overview: Title: Advanced casting technologies for lightweight ...
Fig. 1. Handle for X-Ray machine made out of V Process.

Studies on performance and process improvement of implementing novel vacuum process for new age castings

This article introduces the paper "Studies on performance and process improvement of implementing novel vacuum process for new age castings" ...
Fig. 2. Steps after part solidification for molding external undercuts using slider

Geometrical algorithms for automated design of side actions in injection moulding of complex parts

This article introduces the paper "Geometrical algorithms for automated design of side actions in injection moulding of complex parts" presented ...
Fig. 1: Geometry of Ladder frame part used for simulation

Numerical determination of process parameters for fabrication of automotive component

This article introduces the paper "Numerical determination of process parameters for fabrication of automotive component" presented at the Conference Tools ...
Figure1: Compressive stress and strain curves of wax and core material

Development of water soluble cores for investment casting – A review

This article introduces the paper "Development of water soluble cores for investment casting – A review" presented in INDIAN ENGINEERING ...
Figure 4: Plastic deformation of salt samples

DEVELOPMENT OF FOUNDRY CORES BASED ON INORGANIC SALTS

This article introduces the paper "DEVELOPMENT OF FOUNDRY CORES BASED ON INORGANIC SALTS" presented at the Materials and technology 1 ...
Figure 1: Bending strength of the composite salt cores prepared with the WARM-BOX method

DEVELOPMENT OF COMPOSITE SALT CORES FOR FOUNDRY APPLICATIONS

This article introduces the paper "Development of Composite Salt Cores for Foundry Applications" presented at the Materials and technology 1 ...
Fig. 1 Components of a air-conditioning compressor

Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting

This article introduces the paper "Development of a Housing Component for an Auto-compressor Using Vacuum Ladling Die Casting" presented at ...
FIGURE 1 Target components in a vehicle transmission which were chosen at Voit for defined manufacturing technologies (stamping and/or bending technology) (© Voit Automotive)

Cooperation of Development and Manufacturing for Up-to-date Transmission Parts

This article introduces the paper "Cooperation of Development and Manufacturing for Up-to-date Transmission Parts" presented at the ATZ 1. Overview: ...
Fig. 2. Permanent mould casting machine for casting single pistons [8]

Casting of Combustion Engine Pistons Before and Now on the Example of FM Gorzyce

This article introduces the paper "[Casting of Combustion Engine Pistons Before and Now on the Example of FM Gorzyce]" 1 ...
Fig.12 Effect of particle size on bending strength of potassium chloride with mullite cores.

Castability and Strength of Potassium Chloride-Ceramic Composite Salt Cores

This article introduces the paper "Castability and Strength of Potassium Chloride-Ceramic Composite Salt Cores" presented at the Journal of Japan ...
Fig. 1 Liquidus surface and eutectic line of Na⁺-K⁺-Cl⁻-CO₃²⁻ system calculated with Thermo-Calc¹⁵).

Bending Strength of Salt Core Comprised of KCl-NaCl-Na₂CO₃-K₂CO₃ Systems

This article introduces the paper "Bending Strength of Salt Core Comprised of KCl-NaCl-Na2CO3-K2CO3 Systems" presented at the J. JFS, Vol ...
Figure 2. (a) 3D rod design; and (b) detail of the placement and example of an aluminium foam core

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

This article introduces the paper "Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting" presented in Metals, MDPI ...
Fig. 3. Shattered surface of crushed rock salts (samples Nos 1, 2) and EDX analysis of chemical composition

Advances in Technology of Soluble Cores for Die Castings

This article introduces the paper "Advances in Technology of Soluble Cores for Die Castings" presented at the Archives of Foundry ...
Fig. 14. An open-ended integrally-stiffened prepreg panel (a) NT Core in position and (b) after NT Core removal, showing blind hole.

A Water-Soluble Core Material for Manufacturing Hollow Composite Sections

This article introduces the paper "A water-soluble core material for manufacturing hollow composite sections presented in Composite Structures". 1. Overview: ...
Figure 3.17: AM cylinder heads post support removal, pre-machining

Feasibility of Metal Additive Manufacturing for Internal Combustion Engines

This article introduces the paper "Feasibility of Metal Additive Manufacturing for Internal Combustion Engines" by Jamee Gray, submitted to the ...
Fig. 2. Description of the mould structures with the mould inserts docked

Improvement and Validation of Zamak Die Casting Moulds

This article introduces the paper "Improvement and validation of Zamak die casting moulds" presented at the Procedia Manufacturing 1. Overview: ...
Fig. 3 The gating system of a die casting die

Development of a Semi-Automated Die Casting Die Design System

This article introduces the paper "Development of a semi-automated die casting die design system" presented at the Proceedings of the ...
Figure 1. 3D model of the heating unit.

Quality Improvement of Welded Joints of Die-Cast Al Alloys Using Oscillation and Current Modulation of the Electron Beam

This article introduces the paper "The quality improvement of welded joints of die-cast Al alloys using oscillation and current modulation ...
Figure 5. Flow characteristics at different velocities of injection: : (a1–a6) 1.0 m/s, (b1–b6) 1.5 m/s

Study on the Influence of Injection Velocity on Hole Defects in Die-Cast Aluminum Alloy

This article introduces the paper "Study on the Influence of Injection Velocity on the Evolution of Hole Defects in Die-Cast ...
Figure 1. Structure of the vacuum die-cast equipment

Study on Microstructures and Properties of Al. Alloy Vacuum Die-Cast Parts

This article introduces the paper "Study on Microstructures and Properties of the Al. Alloy Vacuum Die-Cast Parts of TL117 and ...
Figure 1. Sampling region on the plate manufactured by HPDC.

Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting

This article introduces the paper "Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting" presented in Metals. 1 ...
Figure 5. Results of constrained rod casting: (a) AA7075; (b) AA7068; (c) AA7055.

Development of Low-Pressure Die-Cast Al–Zn–Mg–Cu Alloy Propellers—Part I: Hot Tearing Simulations for Alloy Optimization

This article introduces the paper "Development of Low-Pressure Die-Cast Al–Zn–Mg–Cu Alloy Propellers—Part I: Hot Tearing Simulations for Alloy Optimization" presented ...
Figure 11. Micrographs of fractured (a) α-Al15(Fe,Mn,Cr)3Si2 particle and (b) β-Al5FeSi platelet after wear testing.

Designing Wear-Resistant Diecast AlSi9Cu3(Fe) Alloys for High-Temperature Components

This article introduces the paper [Design of Wear-Resistant Diecast AlSi9Cu3(Fe) Alloys for High-Temperature Components] published in the journal [Metals]. 1 ...
Figure 1. Geometrical model of the variable thickness plate casting with sprue and top riser. Node numbers are marked

Simulation of variable thickness aluminum alloy plate casting

This article introduces the paper "Simulation of variable thickness aluminum alloy plate casting". 1. Overview: Title: Simulation of variable thickness ...
Fig. 1 Pictures of one of the better castings a and c die temperature 250 °C and injection velocity 2.0 m/s, and worst castings b and d die temperature 180 °C and injection velocity 1.3 m/s for AS31

Mechanical Properties and Deformation Behaviour of High-Pressure Die-Cast Magnesium-Aluminium Based Alloys

This article introduces the paper "Mechanical Properties and Deformation Behaviour of High-Pressure Die-Cast Magnesium-Aluminium Based Alloys". 1. Overview: Title: Mechanical ...
Fig. 2. Improved part design

Magnesium Alloys and Applications in Automotive Industry

This article introduces the paper "Magnesium Alloys and Applications in Automotive Industry". 1. Overview: Title: Magnesium alloys and applications in ...
Figure 9 A part of Al die cast product where internal soundness was improved by the application of DHA-THERMO core pins

High Thermal Conductivity Steel and its Application to Die Casting Tools

This article introduces the paper "High Thermal Conductivity Steel and its Application to Die Casting Tools" presented at the NADCA ...
Figure 2. EPMA micrograph and chemical element distribution maps of crept AA365 alloy at 373 K: Al, Mg, Fe, Si, Mn

Evaluation of Corrosion Behavior on Crept AlSi10MnMg (AA365) Alloy Produced by High-Pressure Die-Casting (HPDC)

This article introduces the paper "Evaluation of Corrosion Behavior on Crept AlSi10MnMg (AA365) Alloy Produced by High-Pressure Die-Casting (HPDC)". 1 ...
Fig.6 Fluid field simulation result

Fatigue behavior of magnesium alloy and application in auto steering wheel frame

This article introduces the paper "Fatigue behavior of magnesium alloy and application in auto steering wheel frame," published in Transactions ...
Figure 1. Schematic illustration of the rheodiecasting (RDC) process.

Development of the Rheo-Diecasting Process for Mg-Alloys

This article introduces the paper "Development of the Rheo-Diecasting Process for Mg-Alloys" by Z. Fan, S. Ji, and G. Liu, ...
Fig. 1. 2017 Chrysler Pacifica showing the liftgate assembly highlighted by a magnesium die-cast inner [4] (Copyright 2018 by FCA. Used with permission. Chrysler is a registered trademark of FCA US LLC).

Exploring the Concept of Castability in Magnesium Die-Casting Alloys

This article introduces the paper"Exploring the concept of castability in magnesium die-casting alloys" published in the Journal of Magnesium and ...
Fig. 2 Subframe shape (top view)

Front Aluminum Subframe of High Level Vacuum Die-casting

This article introduces the paper "Front Aluminum Subframe of High Level Vacuum Die-casting," published in Transactions of KSAE, Vol. 20, ...
Fig. 6. Micro-morphologies of die cast AZ91D specimens after immersion in 5 wt

Effect of Aging on Yield Stress and Corrosion Resistance of Die Cast Magnesium Alloy

This article introduces the paper "Effect of Aging on Yield Stress and Corrosion Resistance of Die Cast Magnesium Alloy". 1 ...
Figure 8 Appearance of fastened AE44 plates pretreated with fluorozirconate and a metallic-looking epoxy-based powder coat.

Corrosion Protection of Joining Areas in Magnesium Die-Cast and Sheet Products

This article introduces the paper "Corrosion Protection of Joining Areas in Magnesium Die-Cast and Sheet Products." 1. Overview: Title: Corrosion ...
Fig. 1. Fog lights attached to the vehicle

Thermal Flow Analysis for Development of LED Fog Lamp for Vehicle

This article introduces the paper "Thermal Flow Analysis for Development of LED Fog Lamp for Vehicle". 1. Overview: Title: Thermal ...
Fig. 1 Domain discretization and two different joint elements

Multi-component topology optimization for die casting (MTO-D)

This article introduces the paper "Multi-component topology optimization for die casting (MTO-D)" published in Structural and Multidisciplinary Optimization in 2019 ...
Figure 8. Schematic diagram of cooling system in LED headlamp.

Application Specific LED Packaging for Automotive Forward-lighting Application and Design of Whole Lamp Module

This article introduces the paper "Application Specific LED Packaging for Automotive Forward-lighting Application and Design of Whole Lamp Module". 1 ...
Figure 4: Runner System Example (with Die Cavities, NADCA [29])

Visualization for Runner System Design in Die Casting

This article introduces the paper "Visualization for Runner System Design in Die Casting" by Zhaohui Ning, presented to The Ohio ...
Fig. 1. HPDC process overview.

Analytical Cost Estimation Model in High Pressure Die Casting

This article introduces the paper "Analytical cost estimation model in High Pressure Die Casting" published in Procedia Manufacturing in 2017 ...
Fig. 1: Die-casting process terminology.

Computer Aided Manufacturability Analysis of Die-cast Parts

This article introduces the paper "Computer Aided Manufacturability Analysis of Die-cast Parts". 1. Overview: Title: Computer Aided Manufacturability Analysis of ...
Fig1. a) Fatturato relativo al mercato italiano ed estero nei diversi settori di applicazione dei prodotto pressocolati in lega di alluminio. b) Ripartizione dell’Impiego di lega di alluminio nelle 5 famiglie di getti pressocolati [6].

PROPOSAL OF A CLASSIFICATION OF DEFECTS OF HIGH-PRESSURE DIECAST PRODUCTS

This article introduces the paper "PROPOSAL OF A CLASSIFICATION OF DEFECTS OF HIGH-PRESSURE DIECAST PRODUCTS". 1. Overview: Title: PROPOSAL OF ...
Fig. 1. ASF 구조의 예

Die Casting Technology for Welding Application: A Detailed Summary

This article introduces the paper "[Original Paper Title]" focusing on die casting technology for welding applications, originally published in the ...
Fig. 4: Cross section of channel with undercut and inner notch, (𝜀𝜀ℎ,1 = 18% and 𝜀𝜀ℎ,2 = 33%)

Optimization of the Surface Geometry in Structured Cold Rolling for Interlocking of Formed and Die-Cast Metal Components

This article introduces the paper "Optimization of the Surface Geometry in Structured Cold Rolling for Interlocking of Formed and Die-Cast ...
Fig. 1 Die-casting process

Die-Casting Feature Recognition for Automated Parting Direction and Parting Line Determination

This article introduces the paper "Die-Casting Feature Recognition for Automated Parting Direction and Parting Line Determination" published in the Journal ...
Figure 7. Instances of undercut features: (a) blind undercut features, (b) through undercut features, (c) tapered through depression feature, (d) through depression feature intersecting with the undercut region, (e) unbounded undercut feature and (f) nested depression and protrusion features.

Automated identification of complex undercut features for side-core design for die-casting parts

This article introduces the paper "Automated identification of complex undercut features for side-core design for die-casting parts". 1. Overview: Title: ...
Fig. 3 Boundary conditions for FEA

Strength Analysis of Aluminum Alloy Window Wiper Manufactured by Die Casting

This article introduces the paper "Strength Analysis of Aluminum Alloy Window Wiper Manufactured by Die Casting," published in the Journal ...
Figure 2.3: Die distortion process in a die casting cycle

STUDY OF THE EFFECT OF STRUCTURAL DIE AND MACHINE VARIABLES ON DIE DEFLECTIONS

This article introduces the paper "STUDY OF THE EFFECT OF STRUCTURAL DIE AND MACHINE VARIABLES ON DIE DEFLECTIONS". Overview: Title: ...
Fig. 1: Actual casting EP20, Fig. 2: Monthly rejection rate of EP 20

A Review on Casting Defect Minimization Through Simulation

This article introduces the paper"A Review on Casting Defect Minimization Through Simulation". 1. Overview: Title: A Review on Casting Defect ...
Fig. 1. Shock tower casting scheme.

Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components

This article introduces the paper "Effects of die-casting defects on the blister formation in high-pressure die-casting aluminum structural components". 1 ...
Figure 1. Developed hollow aluminum subframe

Development of Aluminium Hollow Subframe Using High-Pressure Die Casting

This article introduces the paper "Development of Aluminium Hollow Subframe Using High-Pressure Die Casting". 1. Overview: Title: Development of Aluminium ...
Figure 18 Comprehensive opportunities for polymers and polymer composites with associated manufacturing processes for lightweighting in vehicles. Abbreviations: BMC, bulk molding compound; HP RTM, high-pressure resin transfer molding; LFT, long-fiber thermoplastic; SMC, sheet molding compound. Adapted from Reference 105.

Materials for Automotive Lightweighting

This article introduces the paper "Materials for Automotive Lightweighting". 1. Overview: Title: Materials for Automotive Lightweighting Authors: Alan Taub, Emmanuel ...
Fig 1. Microstructure alloy MCMgAl6Zn1: a) without heat treatment – 0, b) after heat treatment – 2, c) after heat treatment – 3, d) after heat treatment – 4

Heat Treatment Impact on the Structure of Die-Cast Magnesium Alloys

This article introduces the paper "Heat treatment impact on the structure of die-cast magnesium alloys" published in the Journal of ...
Fig. 4. Z-shaped section of the cylinder block

Materials in Automotive Engineering

This article introduces the paper "Materials in Automotive Engineering". 1. Overview: Title: Materials in Automotive Engineering Authors: Jeremija JEVTIC Radinko ...
Figure 4 - Part regions.

Defect reduction using Lean Six Sigma and DMAIC

This article introduces the paper "Defect reduction using Lean Six Sigma and DMAIC," providing a detailed overview of its methodology, ...
Fig. 1. Life cycle boundary of vehicle Al DCs and detailed processes in the manufacturing stage.

Critical life cycle inventory for aluminum die casting: A lightweight-vehicle manufacturing enabling technology

This article introduces the paper "Critical life cycle inventory for aluminum die casting: A lightweight-vehicle manufacturing enabling technology". 1. Overview: ...
Fig. 1. Life cycle assessment flow-chart.

Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

This article introduces the paper "Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component". 1. Overview: Title: Cradle-to-Gate Impact ...
Fig. 1: Illustration of engine block with 6 ingates and the vacuum channels.

Correlation Between Microstructure and Mechanical Properties of Al-Si Diecast Engine Blocks

This article introduces the paper "Correlation Between Microstructure and Mechanical Properties of Al-Si Diecast Engine Blocks" 1. Overview: Title: Correlation ...
Fig. 4 Operations for forging control arm a bending, b flattening, and c forging. (Color figure online)

Magnesium 2021: Proceedings of the 12th International Conference on Magnesium Alloys and their Applications

This article introduces the paper "Magnesium 2021: Proceedings of the 12th International Conference on Magnesium Alloys and their Applications". 1 ...
Fig. 1(a) 3D Model of assembly of wheel and lift tube (b) results after mesh generation of physical model.

Compute-Aided Design of Low Pressure Die-Casting Process of A356 Aluminum Wheels

This article introduces the paper "Compute-Aided Design of Low Pressure Die-Casting Process of A356 Aluminum Wheels". 1. Overview: Title: Compute-Aided ...
Figure 5 Reflector models

OPTIMAL PLATE-FIN DESIGN FOR IMPROVING HEAT DISSIPATION PERFORMANCE OF AUTOMOBILE LAMP REFLECTORS

This article introduces the paper "OPTIMAL PLATE-FIN DESIGN FOR IMPROVING HEAT DISSIPATION PERFORMANCE OF AUTOMOBILE LAMP REFLECTORS". 1. Overview: Title: ...
Figure 20: The deformation of the salt core in a casting experiment; Uin = 30 ms−1

On determining lost core viability in high-pressure die casting using Computational Continuum Mechanics

This article introduces the paper "On determining lost core viability in high-pressure die casting using Computational Continuum Mechanics". 1. Overview: ...
Fig. 1. Squeeze casting device.

Effect of Applying Pressure of High Pressure Diecasting Process Using Salt core

This article introduces the paper "Effect of Applying Pressure of High Pressure Diecasting Process Using Salt core". 1. Overview: Title: ...
Figure 1. Overview of the LED Headlamp

LED Headlamp Development for Mass Production

This article introduces the paper "LED Headlamp Development for Mass Production". 1. Overview: Title: LED Headlamp Development for Mass Production ...
Fig. 9 A model proto-typed for experiment

Effect of Heat Sink Structure on Cooling Performance of LED Bulb

This article introduces the paper "Effect of Heat Sink Structure on Cooling Performance of LED Bulb". 1. Overview: Title: Effect ...
Fig. 14. Heat pipe heat sink for low beam LED package cooling

Cooling of LED headlamp in automotive by heat pipes

This article introduces the paper "Cooling of LED headlamp in automotive by heat pipes". 1. Overview: Title: Cooling of LED ...
Figure 2.6: Teslas’ and Volvos’ mega-castings of the rear floor

Improving Quality in Mega-Casted Products: Identification of contributors to geometrical variation

This article introduces the paper "Improving Quality in Mega-Casted Products: Identification of contributors to geometrical variation". 1. Overview: Title: Improving ...
Figure 3. Thermocouple mounting positions in the heatsink and headlamp reflector

AUTOMOTIVE HEADLAMP HIGH POWER LED COOLING SYSTEM AND ITS EFFECT ON JUNCTION TEMPERATURE AND LIGHT INTENSITY

This article introduces the paper "AUTOMOTIVE HEADLAMP HIGH POWER LED COOLING SYSTEM AND ITS EFFECT ON JUNCTION TEMPERATURE AND LIGHT ...
Fig.1 3D model of die casting

Influence of Different Rapid Injection Velocity on Forming Quality of Magnesium Alloy Vacuum Die Casting

This article introduces the paper "Influence of Different Rapid Injection Velocity on Forming Quality of Magnesium Alloy Vacuum Die Casting" ...
Figure 5 Aluminum wiring in automotive vehicles: a time line of application of aluminum in automotive wiring, reproduced from [53]; b high-strength aluminum alloy wire installed in the engine harness, reproduced from [57]; c die-cast aluminum coil for motor winding with seven turns and a conductor height of approx. 1.5 mm along with d coil arrangement, reproduced from [264]; e hairpin motor using aluminum V-cat windings, reproduced from [59]; f insulated and bare AA1350 aluminum of 7 AWG square tested for hairpin winding of electric motors and copper wire for comparison along with stress vs strain elongation curves, reproduced from [11].

Aluminum alloys for electrical engineering: a review

This article introduces the paper "Aluminum alloys for electrical engineering: a review". 1. Overview: Title: Aluminum alloys for electrical engineering: ...
A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced Convection

A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced Convection

This article introduces the paper "A Study on Cooling Characteristics of the LED Lamp Heat Sink for Automobile by Forced ...
Fig .4 Thermal management of LED head lamp

Heat Dissipation Design of High Power LED Headlamp

This article introduces the paper "Heat Dissipation Design of High Power LED Headlamp". 1. Overview: Title: Heat Dissipation Design of ...
Figure 4. Cross Section of Stator of 3‐F Induction Motor.

A Review of Recent Trends in High Efficiency Induction Motor Drives

This article introduces the paper "A Review of Recent Trends in High Efficiency Induction Motor Drives". 1. Overview: Title: A ...
Fig. 1. (a)Diagram of gravity heat pipe exchanger in setting machine, (b) Working mechanism of gravity heat pipe.

Design of gravity assisted heat exchanger and its application on enhanced waste heat recuperation utilizing organic Rankine and LNG system

This article introduces the paper "Design of gravity assisted heat exchanger and its application on enhanced waste heat recuperation utilizing ...
Figure 59: HX Prototype 10-E2: (Top) Tube bundle; (Middle) Header after casting; (Bottom) Cut header with tube ends showing.

Design and Manufacturing of High Performance, Reduced Charge Heat Exchangers

This article introduces the paper "Design and Manufacturing of High Performance, Reduced Charge Heat Exchangers". 1. Overview: Title: Design and ...
Figure 1. Fin designs on heat sinks: left with all parallel fins, right with angled fins increasing turbulence in the air (cooling medium) and increasing air exchange between the fins to maximize cooling [2].

Vacuum Rheocasting Heat Sinks with Significantly Improved Performance

This article introduces the paper "Vacuum Rheocasting Heat Sinks with Significantly Improved Performance". 1. Overview: Title: Vacuum Rheocasting Heat Sinks ...
Figure 31. Photograph of high-ceiling LED lamp heat sink cast using Al-25%Si.

Die Casting of Lightweight Thin Fin Heat Sink Using Al-25%Si

1. Overview: Title: Die Casting of Lightweight Thin Fin Heat Sink Using Al-25%Si Authors: Toshio Haga and Hiroshi Fuse Year ...
Figure 1. The heat exchangers are modeled from bottom to top as layers 1 to 14, where the odd-numbered layers are water-side fins and the even-numbered layers are oil-side fins: (a) Heat exchangers model, (b) Simplified model of heat exchangers.

Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing

This article introduces the paper "Multi-Objective Optimization of Plate-Fin Heat Exchangers via Non-Dominated Sequencing". 1. Overview: Title: Multi-Objective Optimization of ...
Thermo-economic optimization for the advanced material selection of fins and heat sinks

Thermo-economic optimization for the advanced material selection of fins and heat sinks

This article introduces the paper "Thermo-economic optimization for the advanced material selection of fins and heat sinks". 1. Overview: Title: ...
Vehicle giga-casting Al alloys technologies, applications, and beyond

Vehicle giga-casting Al alloys technologies, applications, and beyond

This article introduces the paper "Vehicle giga-casting Al alloys technologies, applications, and beyond". Author links open overlay panelJian Yang abc, ...
Die tool: (a) both tool half and the vacuum valve connection; (b) vacuum unit.

Influence of Vacuum Support on the Fatigue Life of AlSi9Cu3(Fe) Aluminum Alloy Die Castings

This article introduces the paper "Influence of Vacuum Support on the Fatigue Life of AlSi9Cu3(Fe) Aluminum Alloy Die Castings". Péter ...
Fig. 1. Paper's Methodology for analysing a production concept for vehicle production with Mega-casting and evaluation of its potential.

Mega-casting in the automotive production system: Expert interview-based impact analysis of large-format aluminium high-pressure die-casting (HPDC) on the vehicle production

This article introduces the paper "Mega-casting in the automotive production system: Expert interview-based impact analysis of large-format aluminium high-pressure die-casting ...
Fig. 6. Pit-tail test result of HPDC MRI 260D tensile bar (as-cast).

Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications

This article introduces the paper "Recent developments in high-pressure die-cast magnesium alloys for automotive and future applications". Gerry GangWangJ.P.WeilerMeridian Lightweight ...
Fig. 14. Pratt & Whitney F119 auxiliary casing in ELEKTRON WE43 alloy [37].

Magnesium casting technology for structural applications

This article introduces the paper "Magnesium casting technology for structural applications". - Core Objective of the Research: To provide a ...
Fig. 3. Temperature capability of various material classes (courtesy NASA Lewis).

Advanced Metals for Aerospace and Automotive Use

This article introduces the paper "Advanced Metals for Aerospace and Automotive Use". Abstract Core Objective of the Research: To develop ...
Fig. 3 Point selecting positions for analysis of numerical values

NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK

This article introduces the paper "NUMERICAL SIMULATIONS OF FILLING FLOWS IN DIE-CASTING MOLDING OF THE THIN-WALLED LED HEAT SINK". Abstracts ...
Figure 2.1.3 : Tool Cavity & Core Assembly

Design and Analysis of Pressure Die Casting Die for Automobile Component

This paper summary is based on the article ['Design and Analysis of Pressure Die Casting Die for Automobile Component'] presented ...
Fig. 2. Location of pressure sensors on the RF filter body casting.

The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components

This article introduces the paper "The Influence of Pressure During Solidification of High Pressure Die Cast Aluminum Telecommunications Components". Core ...
알루미늄 고압 다이캐스팅

Aluminum High-Pressure Die Casting

1. Introduction to High-Pressure Die Casting: High-pressure die casting (HPDC) is a metal casting process characterized by injecting molten metal ...
Heat Sink by High conductivity Aluminum Alloy

Heat Sinks

High-Pressure Aluminum Die Casting and Copper Die Casting Heatsinks CASTMAN's high-pressure die casting is a manufacturing process that injects liquid ...
A heat sink is designed to maximize its surface area in contact with the cooling medium surrounding it, such as the air

Aluminum Diecasting Parts

CASTMAN has been introducing outstanding die-casting products through leading activities in the die-casting industry, and continuously contributing to the manufacturing ...
Automobile Parts Casting - Methods and Materials Used: A Review

Automobile Parts Casting – Methods and Materials Used: A Review

This paper summary is based on the article Automobile Parts Casting-Methods and Materials Used: A Review presented at the Materials ...
Examples of components manufactured with casting core

Application of Cores and Binders in Metalcasting

Title: Application of Cores and Binders in Metalcasting - Core Research Objective: To provide a comprehensive overview of the fundamental ...
Salt Core Technology

Components appropriate for salt core process

Aluminum high-pressure die casting is a widely used manufacturing process known for its high efficiency and precision. However, producing parts ...

Semiconductor Manufacturing Equipment Parts

List of Semiconductor Manufacturing Equipment Parts This list provides potential components for semiconductor manufacturing equipment that could be, or are, ...

Aluminum High-Pressure Die Casting (HPDC) for Automotive Parts

Automotive Parts Group Summary 1. Engine Accessories: Lightweight and precision-critical parts Throttle body, fuel pump, fuel nozzle, tensioner, cylinder block, ...
Sketch showing the three computational regions and the lattice structure sleeves around the cooling pipe.

Lattice Structure for Improving Cooling Uniformity in HPDC Mould Corners

This article introduces the paper "Lattice Structure for Improving Cooling Uniformity in HPDC Mould Corners". Title and Summary Research Objective:The ...
Figure 2. Throttle body with the marked value of the bearing surface roughness specified by the customer (Ra = max. 2.5 μm).

Study of PVD-Coated Inserts’ Lifetime in High-Pressure Die Casting Regarding the Requirements for Surface Quality of Castings

by Andrea Sütőová 1,*, Róbert Kočiško 1,*, Patrik Petroušek 1, Martin Kotus 2, Ivan Petryshynets 3 and Andrii Pylypenko 4 Abstract The wear and degradation of tools applied ...
Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Analysis of Aluminum–Cerium Based Conductor Die-Casting Alloys for High Performance Electric Vehicle Powertrain Applications

Anthony Lombardi,  Glenn Byczynski,  Anton Dmitrienko,  Michelle Dao &  V. Nicholas Vukotic  98 Accesses Explore all metrics  Abstract Lightweighting of electric vehicles ...
Figure: 6.4 Fill time for the 1st experiment

IMPROVING QUALITY AND EFFICIENCY IN DIE CASTING OFCOMPLEX HOUSINGS

Naveen SinghalResearch ScholarDept of Mechanical Engineering Arni University-H.P. Dr. Sangeeth GuptaProfessorArni University-H.P Dr.Krishnamachary P CProfessor & PrincipalJ.B.Institute of Engineering & ...
Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

Social hotspots in the automotive industry’s aluminum value chains—combining primary and generic data

SOCIETAL LCA Open access Published: 26 April 2024 Cite this article You have full access to this open access articleThe International ...
Data extension-based analysis and application selection of process-composition-properties of die casting aluminum alloy

Data extension-based analysis and application selection of process-composition-properties of die casting aluminum alloy

Jian Yang ab, Bo Liu ab, Yunbo Zeng c, Yiben Zhang ab, Haiyou Huang de, Jichao Hong bShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.engappai.2024.108514Get rights and content Abstract This research aims to provide a solution to the scarcity and ...
Exploded view of the mold halves with insert and casting.

Investigation of the Compound Strength of Hybrid Casting Components with Different Variations of Coated and Undercut Sheet Metal

Technical Paper Open access Published: 17 May 2024 Cite this article Download PDF You have full access to thisopen accessarticle International ...
Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

Conformal cooling as a support tool for eliminating local defects in high-pressure die casting series production

Vladislav Andronov, Zdeněk Pitrmuc, Jan Zajíc, Pavel Šotka, Libor Beránek & Martin Bock  Abstract This study addresses a critical issue in mass-producing gearbox housing MQ200GA at ...
Gas inclusion cut open by drilling, on the threaded profile.

Modelling the Impregnation of a Pressure-Tight Casting

Technical Paper Open access Published: 05 March 2024 Cite this article Download PDF Abstract Pressure tightness is important for many die-cast ...
Numerical Simulations of Filling Flows in Die-Casting Molding of the Thin-Walled LED Heat Sink

Numerical Simulations of Filling Flows in Die-Casting Molding of the Thin-Walled LED Heat Sink

Rong-Yuan JouNational Formosa University, Huwei, Yunlin, TaiwanPaper No: ESDA2014-20373, V001T06A004; 9 pageshttps://doi.org/10.1115/ESDA2014-20373Published Online: October 23, 2014 In this study, the mold filling ...
Recent progress on cast magnesium alloy and components

Recent progress on cast magnesium alloy and components

Hecong Xie, Hua Zhao, Xin Guo, Yongfeng Li, Hengrui Hu, Jiangfeng Song, Bin Jiang & Fusheng Pan Abstract The application of cast magnesium alloy components is increasing in ...
Figure 1. Schematic diagram of a typical HPDC process.

Development of High Performance Copper AlloyChill Vent for High Pressure Die Casting

Duoc T Phan, Syed H Masood*, Syed H Riza, and Harsh ModiDepartment of Mechanical and Product Design Engineering, Swinburne University ...
Progress in the preparation, forming and machining of metallic glasses

Progress in the preparation, forming and machining of metallic glasses

Xiaoke Li, Gaohui Li, Jun Ma, Yang Cao, Yapeng Xu, Wuyi MingShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jmapro.2024.03.022Get rights and content Highlights •The latest development of preparation, forming and processing of MGs is ...
Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

Yu-Tong Yang, Zhong-Yuan Qiu, Zhen Zheng, Liang-Xi Pu, Ding-Ding Chen, Jiang Zheng, Rui-Jie Zhang, Bo Zhang & Shi-Yao Huang Abstract High-pressure die casting (HPDC) is one of the most ...
Figure 1. Illustration of LED lighting application and thermal network model.

Savings in Cooling Energy with a Thermal Management System for LED Lighting in Office Buildings

by Byung-Lip Ahn 1,2,Ji-Woo Park 1,Seunghwan Yoo 1,Jonghun Kim 1,Seung-Bok Leigh 2 andCheol-Yong Jang 1,* Abstract Light-emitting diode (LED) lighting should be considered for lighting efficiency enhancement, however, ...
Fig. 4. Pictorial views of simple, circular pin-fin and copper foam-based heat sinks.

Experimental investigation for thermal performance enhancement of various heat sinks using Al2O3 NePCM for cooling of electronic devices

Imran Zahid ab, M. Farhan a, M. Farooq a, M. Asim a, M. Imran c Abstract Electronic devices are being used extensively for different applications, where the thermal management of these devices is still ...
Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Yiwu Xu ab1, Yuxin Zhang c1, Jinping Li d, Pan Wang e, Jianfeng Wang e, Houwen Chen c, Houqing Sun f, Hongyi Zhan e Abstract Chromium (Cr) is rarely added to Al–Si die cast alloys as it has a strong tendency to induce the formation ...
Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Effects of Cr-addition on ageing response of an Al–Si–Mg die cast alloy

Yiwu Xu ab1, Yuxin Zhang c1, Jinping Li d, Pan Wang e, Jianfeng Wang e, Houwen Chen c, Houqing Sun f, Hongyi Zhan e Abstract Chromium (Cr) is rarely added to Al–Si die cast alloys as it has a strong tendency to induce ...
High-Pressure Die Casting of Al–Ce–La–Ni–Fe Alloys

High-Pressure Die Casting of Al–Ce–La–Ni–Fe Alloys

Benjamin E. MacDonald, Stuart Wiesner, Ryan Holdsworth, Carl Söderhjelm & Diran ApelianORCID:orcid.org/0000-0001-9743-606X Abstract The effects on phase equilibria of La and Fe additions to the ...
The characterization of porosity and externally solidified crystals in a high pressure die casting hypoeutectic Al-Si alloy using a newly developed ceramic shot sleeve

The characterization of porosity and externally solidified crystals in a high pressure die casting hypoeutectic Al-Si alloy using a newly developed ceramic shot sleeve

X.Y. Jiao ab, P.Y. Wang c, Y.X. Liu d, W.N. Liu e, A.X. Wan d, L.J. Shi c, C.G. Wang c, S.M. Xiong dShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matlet.2024.136045Get rights and content Abstract The effective methods to regulating porosity and externally solidified crystals (ESCs) ...
Figure 1. Extrusion limits

High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks

Andrea Sce1 and Lorenzo Caporale1 Published under licence by IOP Publishing LtdJournal of Physics: Conference Series, Volume 525, Eurotherm Seminar 102: Thermal ...
Analytical study of optimization of the cost of a highpressure die casting(HPDC) die

Analytical study of optimization of the cost of a high-pressure die casting(HPDC) die

Satyam Singh; Manish Dixit; Vikash Dwivedi Abstracts High pressure die casting (HPDC) is particularly suitable for high production rate and ...
Temperature dependence of mechanical strength in HPDC Mg–6Y–3Zn–1Al alloy with LPSO phase

Temperature dependence of mechanical strength in HPDC Mg–6Y–3Zn–1Al alloy with LPSO phase

Xin Yu a, Yafeng Li b, Yang Bai a, Wei Huang c, Bing Ye a, Xiangyang Kong d Abstract The temperature dependence of mechanical strength including yield strength (YS) and ultimate tensile strength (UTS) in HPDC WZA631 ...
Fig. 2. TEM images of X (Mg12YZn(LPSO)) phase and W(Mg3Zn3Y2) phase in the Mg–5Zn–5Y-0.6Zr (wt%) alloy, (a) ZW55-I, (b) ZW55-II, (c) ZW55-III and (d) W(Mg3Zn3Y2) phase in ZW55-III [19].

Recent advances of high strength Mg-RE alloys: Alloy development, forming and application

Recent advances of high strength Mg-RE alloys: Alloy development, forming and application Author links open overlay panelYongfeng Li a, Ang ...
Fig. 3. (a) Schematic of four-point reversed bending set-up used in this study. Dimensions in mm. (b) Picture of the bending fatigue test set-up. The specimen was fixed by four fixtures, where two outer fixtures were connected to upper moveable shaft for applying the loading. The two internal fixtures were connected to the fixed base in the bottom. Between the fixture and the shaft/base were thin steel spring to ensure that the specimens can bend flexibly. To show the details more clearly, the distance between each fixture shown in the picture is larger than the actual distances used in this study.

Four-point bending fatigue behavior of rheocast AlSi7Mg0.3 alloy: Role of the surface liquid segregation

Author links open overlay panelQing Zhang a, Stefan Jonsson b, Anders E.W. Jarfors aShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.ijfatigue.2023.107791Get rights and ...
Fig. 3. (a) Schematic of four-point reversed bending set-up used in this study. Dimensions in mm. (b) Picture of the bending fatigue test set-up. The specimen was fixed by four fixtures, where two outer fixtures were connected to upper moveable shaft for applying the loading. The two internal fixtures were connected to the fixed base in the bottom. Between the fixture and the shaft/base were thin steel spring to ensure that the specimens can bend flexibly. To show the details more clearly, the distance between each fixture shown in the picture is larger than the actual distances used in this study.

Four-point bending fatigue behavior of rheocast AlSi7Mg0.3 alloy: Role of the surface liquid segregation

Qing Zhang a, Stefan Jonsson b, Anders E.W. Jarfors a aJönköping University, School of Engineering, Materials and Manufacturing, 551 11 Jönköping, SwedenbKTH Royal Institute of Technology, School of ...
Volumetric distribution of porosities in a 3D reconstructed CT image at 60% transparency.

Detection of Porosity in Impregnated Die-Cast Aluminum Alloy Piece by Metallography and Computer Tomography

by Mihály Réger 1, József Gáti 1, Ferenc Oláh 1,2, Richárd Horváth 1,*, Enikő Réka Fábián 1 and Tamás Bubonyi 3 1Bánki Donát Faculty of Mechanical and ...
Kaolinite and SiO2 ink coating fracture surface EDS & SEM images.

Energy efficiency of smelting of scrap aluminium in HPDC facilities

So-Yeon Yoo1,2, Ahrom Ryu1,2, Min-Seok Jeon3, Dongkyun Kim4, Kiwon Hong4, Sahn Nahm2, and Ji-Won Choi1,5,+ Abstract The aluminium industry is ...
Fig. 1. Photograph of the project under analysis. View: a) from the fixed half; b) from the mobile halfFig. 2. Thermal images of the mould used in the study: a) fixed half; b) mobile halfFig. 3. The result of an input simulationa)b)a)b)

Effect of Cavitation Phenomenon on the Quality ofHigh-Pressure Aluminium Alloy Castings

Marcin BrzezińskiAGH University of Krakow, Al. A. Mickiewicza 30, 30-059, Krakow https://orcid.org/0000-0002-3989-3657 Jakub WiśniowskiAGH University of Krakow, Al. A. Mickiewicza ...
Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

Development of High-Ductility and Low-Hot-Tearing-Susceptibility Non-heat Treatment Al–Mg–Mn-Based Die Casting Alloy for Automotive Structural Parts

Yoshihiro Nagata, Kiyotaka Kato, Takuma Shishido, Ao Tsuchiya, Sanji Kitaoka, Naoto Oshiro, Naomi Nishi, Naoki Nonaka, Takayuki Koike, Toshimitsu Oike, ...
Figure 3. Casting of SB 55 variant with gating system.

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing

Influence of HPDC Process Parameters on the Microstructure of EC Electromotor Housing Marek Brůna 1, Martin Medňanský 1,*, Marek Matejka 1 and Radka Podprocká 2 ...
A study on the construction of die-casting production prediction model by machine learning with Taguchi methods

A study on the construction of die-casting production prediction model by machine learning with Taguchi methods

Yung-Tsan Jou, Riana Magdalena Silitonga & Ronald Sukwadi Received 05 Jan 2022, Accepted 16 Jan 2023, Published online: 30 Apr 2023 ...
Figure 9- Left: Schematics of a conventional HPDC cold chamber machine [14]; Right: Typical layout of a component produced by a cold chamber machine [15].

High Pressure Die Casting of Zamak Alloys

Steven Richard Pires de OliveiraDissertação de MestradoOrientador na FEUP: Prof. Doutor Rui Jorge de Lemos NetoOrientador no INEGI: Doutora Inês ...
The concept of net shape for castings

The concept of net shape for castings

JCampbellIRC in Materials, The University of Birmingham, Birmingham B15 2TT, UK Abstract A quantitative study of the factors influencing the ...
Fig. 1 - Cross beams: -1) HPDC aluminum, 2) LPDC and extruded aluminum, 3) LPDC and CFRP, 4) Extruded aluminum

Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles

S. Cecchel, D. Ferrario The purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, ...
A heuristic approach to meet geometric tolerance in High Pressure Die Casting

A heuristic approach to meet geometric tolerance in High Pressure Die Casting

G.CampatelliA.Scippa Abstract In High Pressure Die Casting (HPDC), geometrical distortions usually happen during the cooling phase, due to the reduced ...
Fig. 2—Surface appearances of the alloy 360 in the as-cast condition and after different solution-treatment schedules. Metal velocity at the gate was 26 m/s.

Heat Treatment of High-Pressure Die Castings

고압 다이캐스팅의 열처리 R.N. Lumley, R.G. O’Donnell, D.R. Gunasegaram & M. Givord Metallurgical and Materials Transactions A volume 38, pages2564–2574 ...
Fig. 3. Axisymmetric FE model of the solid, containing an elliptic pore with applied boundary conditions and inner pore pressure.

Conditions for blister formation during thermal cycles of Al–Si–Cu–Fe alloys for high pressure die-casting

OksanaOzhoga-MaslovskajaElisabettaGariboldiJannis NicolasLemkeShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.matdes.2015.12.003Get rights and content Highlights • Critical conditions for blister formation of Al–9Si–3Cu–Fe alloy are ...
Fig. 1. (a) Cold chamber high pressure die casting machine and (b) dieeset in the machine, and (c) cross section of dieeset showing the round tensile test bars casted by the die.

High strength and ductility aluminium alloy processed by high pressure die casting

XixiDongaHailinYangbXiangzhenZhuaShouxunJiaShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.jallcom.2018.09.260Get rights and content Abstract A high strength (Yield strength ≥ 320 MPa) and high ductility (Tensile elongation ≥ 10%) die–cast ...
Fig. 1 – Typical aluminum rotor and squirrel cage structure after dissolution of the iron laminations

Use Of High Temperature Die Material & Hot Dies For
High Pressure Die Casting Pure Copper & Copper Alloys

D. T. PetersCopper Development Association Inc.Hilton Head Island, SCJ. G. CowieCopper Development Association Inc.New York, NYE. F. Brush, Jr.Copper Development ...
Fig.3 Three representative morphologies and compositions of pores : (a) shrinkage (b) micro porosity (c) gas pore

The influence of different vacuum degree on the porosity and mechanical properties of aluminum die casting

진공도가 알루미늄 다이캐스팅의 다공성과 기계적 성질에 미치는 영향 Author links open overlay panelHanxueCaoabMengyaoHaoaChaoShenaPengLiangaShow moreAdd to MendeleyShareCite https://doi.org/10.1016/j.vacuum.2017.09.048Get rights and content ...
Figure 10.2. Salt core produced in high temperature and long time

Development of Salt Core Use as an Alternative in Aluminum Alloy Castings.

Tülay Hançerlioğlu 1*1 R&D Department Nemak İzmir Döküm San.A.Ş. tulay.hancerlioglu@nemak.comOrcid: 0000-0003-2373-4405Received: 6 December 2021Accepted: 1 June 2022DOI: 10.18466/cbayarfbe.1033177 Abstract For ...
A predictive model for the evolution of the thermal conductance at the casting–die interfaces in high pressure die casting

A predictive model for the evolution of the thermal conductance at the casting–die interfaces in high pressure die casting

A.HamasaiidaG.DouraT.LouloucM.S.DarguschbaUniversité de Toulouse, INSA, UPS, Mines Albi, ISAE, ICA (Institut Clément Ader), CROMeP, Campus Jarlard, F-81013 Albi Cedex 09, FrancebCAST ...
In-Mold Coating in Pressing of Natural-Fiber-Reinforced Salt Cores for High-Pressure Die-Casting Applications

In-Mold Coating in Pressing of Natural-Fiber-Reinforced Salt Cores for High-Pressure Die-Casting Applications

Patricia Erhard, Dominik Boos & Daniel Günther Proceedings of the Munich Symposium on Lightweight Design 2021 pp 35–43Cite as In-Mold ...
Macro Porosity Formation: A Study in High Pressure Die Casting

Macro Porosity Formation: A Study in High Pressure Die Casting

David Blondheim Jr. & Alex Monroe Abstract Porosity formation in high pressure die casting (HPDC) impacts mechanical properties and casting quality. Much ...
Ductility prediction of HPDC aluminum alloy using a probabilistic ductile fracture model

Ductility prediction of HPDC aluminum alloy using a probabilistic ductile fracture model

YongfaZhangabc FuhuiShenb JiangZhengcd SebastianMünstermannb TianjiaoLic WeijianHanef ShiyaoHuangef Highlights •The microstructure and ductile fracture characteristics of the aluminum alloy (Aural-2) produced by high-pressure die casting ...
The Local Squeeze Technology for Challenging Aluminium HPDC Automotive Components

The Local Squeeze Technology for Challenging Aluminium HPDC Automotive Components

도전적인 알루미늄 HPDC 자동차 부품을 위한 로컬 스퀴즈 기술 Elisa Fracchia, Federico Simone Gobber, Claudio Mus, Raul Pirovano & Mario ...
Fig. 1 - Cross beams: -1) HPDC aluminum, 2) LPDC and extruded aluminum, 3) LPDC and CFRP, 4) Extruded aluminum

Numerical and experimental analysis
of a high pressure die casting Aluminum
suspension cross beam
for light commercial vehicles

S. Cecchel, D. FerrarioThe purpose of the present paper is to enhance and deepen the lightweight optimization in automotive, in ...
Fig. 8. Filling phase.

Injection moulding of automotive components: comparison between hot runner systems for a case study

R.SpinaDipartimento di Ingegneria Meccanica e Gestionale, Politecnico di Bari, Bari, Italy Abstract This paper studies the fabrication of a plastic ...
Figure 2. Look-up-tables for basic motor characteristics.

Automotive Lightweight Design: Simulation Modeling of Mass-Related Consumption for Electric Vehicles

by Francesco Del Pero *,Lorenzo Berzi,Andrea Antonacci andMassimo DeloguDepartment of Industrial Engineering, University of Florence, Via di S. Marta 3, ...
FIGURE 3 Soot deposition on throttle valve (Configuration-1), left: CFD results showing cycle averaged EGR fraction contours on throttle valve, right: sample of throttle valve in test

Hot Spot on Plastic Duct & Soot Deposition on Throttle Valve Using CFD Simulation

CFD 시뮬레이션을 사용하여 플라스틱 덕트의 열 핫스팟 및 스로틀 밸브의 그을음 침착을 최소화하기 위한 EGR 믹서 최적화 In recent time, ...
Figure 3. Experimental setup of test cell

Experimental Study of EGR Mixture Design and its Influence on EGR Distribution Across the Cylinder for NOx – PM Tradeoff

Hardik Lakhlani, Jyotirmoy Barman, Karan Rajput, and Angshuman GoswamiVE Commercial Vehicles Ltd ABSTRACT Future emissions regulations like BSIV and above ...
Figure 1. Photographs of ‘‘triplet’’ salt core and ‘‘triplet’’ die casting blank.

Study on the Composition and Properties of Salt Cores for Zinc Alloy Die Casting

Renhe Huang &aamp; Baoping Zhang International Journal of Metalcasting volume 11, pages440–447 (2017)Cite this article Metricsdetails Abstract Soluble salt cores ...
Fig.5 Gating system of horn with overflow

Design of gating system for radiator die castings based on FLOW-3D software

Sitao Chen1 and Feng Zhou1 Published under licence by IOP Publishing LtdJournal of Physics: Conference Series, Volume 2044, The 2nd ...
Figure 5. Piston mesh for HT modelling (cooling gallery in blue)

Improving Heat Transfer and Reducing Mass in a Gasoline Piston Using Additive Manufacturing

Miguel Angel Reyes Belmonte and Colin D. CopelandUniversity of BathDrummond Hislop, George Hopkins, and Adrian SchmiederHiETA Technologies LtdScott BreddaGE PrecisionSam ...
V6 TDI Engine

The new generation of the Audi 3.0 L V6 TDI engine

Part 1 — Design and mechanics Richard Bauder, Andreas Fröhlich & Danilo Rossi MTZ worldwide volume 71, pages20–27 (2010)Cite this ...
Fig. 6. H 2400 during dissolution of the glued core

Advances in Technology of Soluble Cores for Die Castings

AUTHORS P. Jelínek1, E. Adámková1, F. Mikšovský1, J. Beňo1 ABSTRACT A number of technologies is developed that substitute simple metal cores in the high-pressure ...
Figure 2 CAD model of the sample geometry in 3D (see online version for colours)

Comparative RANS turbulence modelling of lost salt core viability in high pressure die casting

Sebastian Kohlstädt* and Michael VynnyckyDepartment of Materials Science and Engineering,KTH Royal Institute of Technology,Brinellvägen 23,100 44 Stockholm, SwedenEmail: skoh@kth.seEmail: michaelv@kth.se*Corresponding ...
Casting Design of Oil Pan : (A) Case 1; (B) Case 2; (C) Case 3

Casting Layout Design Using CAE Simulation : Automotive Part(Oil Pan_BR2E)

산업경영시스템학회지 = Journal of society of Korea industrial and systems engineeringv.40 no.1 , 2017년, pp.35 - 40 권홍규 (남서울대학교 산업경영공학과) ...
Fig. 10. Photograph of (a) the composite salt core and (b) hollow-structure zinc alloy castings by this composite salt core: b1-without and b2 with water soluble removing.

Comparative study on performance and microstructure of composite
water-soluble salt core material for manufacturing hollow zinc
alloy castings

FuchuLiuabSuoTubXiaolongGongbGuanjinLibWenmingJiangbXinwangLiubZitianFanbaSchool of Mechanical Engineering and Electronic Information, China University of Geosciences, Wuhan, 430074, ChinabState Key Laboratory of Materials Processing and ...
Figure 1 – Stresses occur if the liquid aluminum hits the salt core. These can be computed and subsequently displayed by means of simulation.

Use of Simulation to Predict the Viability of Salt Cores in the HPDC Process- Shot Curve as a Decisive Criterion

Martin Lagler, Process Engineer ApplicationsBühler AG Uzwil, Switzerland Abstract Lost Core is a technology which is becoming increasingly more popular ...
Figure 7. Detail of fixing pins in the fixed die cavity for placing the aluminium foam.

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

by Iban Vicario 1,*,Ignacio Crespo 2,†,Luis Maria Plaza 2,Patricia Caballero 1,† andIon Kepa Idoiaga 3,‡1Department of Foundry and Steel making, ...
Fig. 1. Image of the engine module with Oil Pan [5].

Computer aided engineering (CAE) simulation for the design optimization of gate system on high pressure die casting (HPDC) process

Hyuk-JaeKwonaHong-KyuKwonbaDepartment of Civil Engineering, Cheongju University, Cheongju-city, Choongnam, South KoreabDepartment of Industrial & Management Engineering, Namseoul University, Cheonan-city, Choongnam, South ...
Figure 1. Schematics explaining the vehicle Life Cycle Assessment that encompasses all phases of the product cycle, from raw material extraction to end-of-life recycling and disposal.

Current Trends in Automotive Lightweighting Strategies and Materials

settingsOpen AccessReview Current Trends in Automotive Lightweighting Strategies and Materials by Frank CzerwinskiCanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5, ...
Directional Heat Flux

Design and Material Optimization of Cooling Fins in Electric Motors

Dr. C. Ramesh, A. Subbiah, K. Sivakumar, T. Sri Gokul Abstract This project is about a comparative study of different ...
Fig. 1. Squeeze casting device.

Effect of Applying Pressure of High Pressure Diecasting Process Using Salt core

용탕단조 시 저온염코어 적용 가압력의 영향 Lee, Jun-Ho (R & D Division for Hyundai Motor Co. & Kia Motors Corp.) ...
Figure 16. Cross-sectional view of a cast part with a salt core.

Effects of Composition on the Physical Properties of Water-Soluble Salt Cores

Cihan Cantas & Bedri Baksan International Journal of Metalcasting volume 15, pages839–851 (2021)Cite this article 175 Accesses 1 Citations Metrics ...
Core Viability Simulation for Salt Core Technology in High-Pressure Die Casting

Core Viability Simulation for Salt Core Technology in High-Pressure Die Casting

This paper summary is based on the article [CORE VIABILITY SIMULATION FOR SALT CORE TECHNOLOGY IN HIGH-PRESSURE DIE CASTING] presented ...
Fig. 2. Comparison of strengths of salt cores squeezed and shot from different salt kinds (mean value of 6 cores; fraction 0.063 – 1.0 mm; A = squeezed cores (104 MPa); B = shot ones (binder Na – water glass 7.5 – 8.0 bars)

Lost Cores for High-Pressure Die Casting

. Jelínek, E. Adámková*Department of Metallurgy and Foundry Engineering, VŠB-Technical University of Ostrava, listopadu 2172/15, 708 33 Ostrava – Poruba, ...
Fig2 Casting core made of salt mixture

Application of cores and binders in metalcasting

1. Overview: Title: Application of cores and binders in metalcasting Author: F. Czerwinski, M. Mir, and W. Kasprzak Publication Year: ...
Fig. 1. Cause and effect diagram.

Optimizing process parameters to reduce blowholes in high pressure die casting using Taguchi methodology

N. Rathinam ⇑, R. Dhinakaran, E. SharathDepartment of Mechanical Engineering, Pondicherry Engineering College, Pillaichavady, Puducherry, 605014, India View PDF Abstract ...
Fig2 Metal casting modeling software for small scale enterprises to improve efficacy and accuracy

Metal casting modeling software for small scale enterprises to improve efficacy and accuracy

I.Rajkumar, N.RajiniDepartment of Mechanical Engineering, Centre for Composite Materials, International Research Center, Kalasalingam University, Krishnankoil 626126, Tamil Nadu, India Abstract ...
Sustainable casting processes through simulation-driven optimization Fig1

Sustainable casting processes through simulation-driven optimization

Michail Papanikolaou, Prateek SaxenaSustainable Manufacturing Systems Centre, Manufacturing Theme, Cranfield University, Cranfield, United Kingdom Available online 1 April 2021. Abstract ...
Experimental and simulation analysis on multi-gate variants in sand casting process Fig1

Experimental and simulation analysis on multi-gate variants in sand casting process

I.Rajkumara N.Rajinia A.Alavudeena T.Ram Prabhub S.O.Ismailc FaruqMohammadd Hamad A.Al-Lohedand a Department of Mechanical Engineering, International Research Centre, Kalasalingam Academy of ...
Thermal hot spot prediction in high pressure die casting by determination of Chvorinovs rule shape constant

Thermal hot spot prediction in high pressure die casting by determination of Chvorinovs rule shape constant

Suraj Marathea Carmo QuadrosbaDepartment of Mechanical, Don Bosco College of Engineering, Fathorda, Madgoa Goa 403602, IndiabDepartment of Mechanical, Assam Don ...
Figure 15. R-HPDC automobile shock absorber part.

R-HPDC Process with Forced Convection Mixing Device for Automotive Part of A380 Aluminum Alloy

by Bing Zhou,Yonglin Kang *,Mingfan Qi,Huanhuan Zhang andGuoming ZhuSchool of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China*Author ...
Fig. 1. a) Pin holes observed in the top side casting; b) Blow holes observed in tapped holes; c) Porosity is observed in top side of the casting.

Numerical and experimental approach to eliminate defects in al alloy pump- crank case processed through gravity die casting route

S.AravindP.RagupathiG.VigneshDepartment of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, Tamil Nadu 641 021, India Received 30 June 2020, Accepted ...
Spatial point pattern methodology for the study of pores 3D patterning in two casting aluminium alloys

Spatial point pattern methodology for the study of pores 3D patterning in two casting aluminium alloys

DrissEl KhoukhiabcNicolasSaintierbFranckMorelaDanielBellettaPierreOsmondcViet-DucLeaaLAMPA, Arts et Métiers Institute of Technology, Angers, 49 035 Cedex, FrancebI2M, Arts et Métiers Institute of Technology, Talence, ...
Fig. 1 Schematic diagram of a typical stir casting apparatus for the production of MMCs. Reproduced from Kok, M., 2005. Production and mechanical properties of Al2O3 particle-reinforced 2024 aluminium alloy composites. Journal of Materials Processing Technology 161, 381–387.

Casting Routes for Production of Metallic Based Composite Parts

R Palanivel, Shaqra University, Riyadh, Saudi ArabiaI Dinaharan, Tsinghua University, Beijing, ChinaRF Laubscher, University of Johannesburg, Johannesburg, South Africa 금속 ...
Casting defects and microstructure distribution characteristics of aluminum alloy cylinder head-gr1

Casting defects and microstructure distribution characteristics of aluminum alloy cylinder head with complex structure

YuanLia, JinxiangLiua, QiangZhangb, WeiqingHuangaa School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, Chinab Liaoshen Industries Group Co. Ltd, ...
Fig. 7. Cost and mass scaling for the motor subsystems to estimate motor costs for the AHSS and Al lightweight design.

Improvements in electric vehicle battery technology influence vehicle lightweighting and material substitution decisions

Joshua Thomas JamesonBurda, Elizabeth A.Moorea, HeshamEzzatbRandolphKirchainaRichardRothaa Materials Systems Laboratory, Massachusetts Institute of Technology, 77 Massachusetts Ave, E19-695, Cambridge, MA 02139, ...
Fig. 1. Aluminium Die Cast Parts.

Automobile Parts Casting-Methods and Materials Used: A Review

Summary of "Automobile Parts Casting-Methods and Materials Used: A Review" This material is based on the paper "Automobile Parts Casting-Methods ...
Figure 6. The pressure field at the times of impact and immediately afterwards

On the CFD Modelling of Slamming of the Metal Melt in High-Pressure Die Casting Involving Lost Cores

by Sebastian Kohlstädt 1,2,Michael Vynnycky 1,3,* andStephan Goeke 41Division of Processes, Department of Materials Science and Engineering, KTH Royal Institute of Technology, Brinellvägen 23, 100 ...
Figure 1.Base shell configuration of notebook computer.

Die-Casting Parameter Sizing for AZ91D in Notebook Computer Base Shell

Yung-Kuang Yang and Chorng-Jyh Tzeng Keywords: ANOVA, AZ91D, Die-casting, Taguchi method, Stress–strain. Introduction Magnesium and its alloys are becoming increasingly ...
Fig. 1. XRD profile of the ADC12 alloy sample produced by the diecasting process. Bragg diffractions of Al and Si polycrystals are observed. Note that the Bragg diffractions of Au2Si and AuCu3 alloys are detected. The XRD profile of the ADC12 ingot sample was also displayed for comparison.

Effect of vacuum annealing and characterization of diecast ADC12 aluminum alloys

Effect of vacuum annealing and characterization of diecast ADC12 aluminum alloys Jo, Jihoon (Department of Materials Science and Engineering, Chosun ...
Fig. 2. Baseline and Optimized plunger speed profiles.

On the probabilistic nature of high-pressure die casting

EwanLordanaYijieZhangaKunDouabAlainJacotacChrysoulaTzileroglouaPaulBlakedZhongyunFanaaBrunel Centre for Advanced Solidification Technology, Brunel University London, Uxbridge, Middlesex, UB83PH, UKbSchool of Metallurgy and Environment, Central South University, ...
Figure 1 A typical structure of CPU package and heat sink module.

Challenges in Cooling Design of CPU Packages for High-Performance Servers

Abstract Jie WeiCorporate Product Technology Unit, Fujitsu Limited , Kawasaki , Japan Cooling technologies that address high-density and asymmetric heat ...
Fig. 2. Comparison of strengths of salt cores squeezed and shot from different salt kinds (mean value of 6 cores; fraction 0.063 – 1.0 mm; A = squeezed cores (104 MPa); B = shot ones (binder Na – water glass 7.5 – 8.0 bars)

Lost Cores for High-Pressure Die Casting

P. Jelínek, E. Adámková*Department of Metallurgy and Foundry Engineering, VŠB-Technical University of Ostrava, listopadu 2172/15, 708 33 Ostrava – Poruba, ...
Fig. 1. TiN- and Ti(B,N)-coated core with the corresponding cast.

Application of wear-resistant PACVD coatings in aluminium diecasting: economical and ecological aspects

Author links open overlay panelC.PfohlaA.Gebauer-TeichmannbK.-T.Rieaa Institut für Oberflächentechnik und Plasmatechnische Werkstoffentwicklung, TU Braunschweig, Bienroder Weg 53, D-38108 Braunschweig, Germanyb Fraunhofer ...
Sources of Porosity in Die Casting

How to Control Porosity With Processing Parameters

Sources of Porosity in Die Casting The porosity of die cast parts is one of the primary concerns of buyers ...
Schematic of a hot-chamber machine

Hot Chamber Die Casting Method vs Cold Chamber Die Casting Method

Hot Chamber Die Casting Method vs Cold Chamber Die Casting Method Depending on the project, aluminium casting is carried out ...
measuring can be done three ways

How to Avoid Die Casting Defects

Reference : https://diecasting.com/blog/how-to-avoid-die-casting-defects/ The production of die-castings includes a number of steps, any of which can result in a defective ...
다이 캐스팅의 대부분을 차지하는 주요 합금

HPDC in the Automotive Industry

Origin Article : https://www.diecastingdesign.org/blog/advancements-in-die-casting/ HPDC in the Automotive Industry There are several reasons HPDC is a popular method within the ...
Aluminum applications are classified into 2 categories (platform and component) and 13 groups

Automotive applications for aluminum

New DuckerFrontier survey finds aluminum remains fastest growing automotive material, emerging as a preferred metal for EVs orgin article: New ...
FLOW-3D Courtesy Littler Diecasting Corporation, (www.flow3d.co.kr)

CFD for die casting processes

Computer simulation techniques for die casting processes Die casting is the go-to manufacturing technology for mass-produced, lightweight components made from ...
구배 치수가 있는 구배 원통의 종단 뷰

Die casting Design geometry

Design geometry reference : https://en.wikipedia.org/wiki/Die_casting There are a number of geometric features to be considered when creating a parametric model ...

ALUMINUM DIE CASTING

알루미늄 다이캐스팅이란? 알루미늄 다이캐스팅은 다이캐스팅 부품의 한 유형으로 가열된 액체 알루미늄 또는 알루미늄 합금을 다이캐스팅 머신에 장착된 다이에 고압으로 주입하여 ...
P-Q Squared Analysis

P-Q Squared Analysis – Korea

PQ 제곱 분석 This article is from FSI (flow3d.com), a developer of numerical analysis software FLOW-3D. English Korea PQ 2 ...
HPDC Oxides Simulation | FLOW-3D CAST

High Pressure Die Casting

High Pressure Die Casting CASTMAN reflects the high-pressure die casting suitability review simulation using FLOW-3D, which is recognized for its ...
An engine block with aluminium and magnesium die castings

다이캐스팅 공정의 이점

다이캐스팅 공정의 이점 (Language:Korean) The cylinder block for BMW N52 (6-cylinder engine) series. It's made by Al casting (Cylinder, Water-Jacket ...

Aluminum Diecasting Parts

CASTMAN has been introducing outstanding die-casting products through leading activities in the die-casting industry, and continuously contributing to the manufacturing ...