Unlocking the Secrets of Die-Casting Die Heat-Checking: New Research Reveals Root Causes and Mitigation Clues This technical summary is based on the academic paper “MATERIAL PROPERTIES OF DIE-CASTING DIE AROUND HEAT-CHECKING CREATED BY A HIGH-PRESSURE ALUMINUM ALLOY DIE-CASTING OPERATION” by Mitsuhiro Okayasu and Junya Shimazu, published in International Journal of Metalcasting (2025). It has been
Driving Down Costs and CO2: A Deep Dive into Energy-Saving Innovations for Automotive HPDC This technical summary is based on the academic paper “Green Innovations in Foundry Production Processes of Automobile Castings” by Josef Bradáč, Martin Folta, Jiří Machuta, Jiří Slabý, and Michal Beneš, published in Rocznik Ochrona Środowiska (2024). It has been analyzed and
Optimizing HPDC: A Deep Dive into Pressure Die Casting Tool Design for a Clutch Hub This technical summary is based on the academic paper “Design and Manufacture a Pressure Die Casting Tool for the manufacturing of the Clutch hub” by Mr. Akshay K. Khandagale, published in the Journal Publication of International Research for Engineering and
Predicting and Preventing Skin Inclusion in Semi-Solid Casting: An LS-DYNA SPH Approach This technical summary is based on the academic paper “Application of LS-DYNA SPH Formulation to Model Semi-Solid Metal Casting” by F. Pineau and G. D’Amours, published in the 8th European LS-DYNA Users Conference (May 2011). Keywords Executive Summary The Challenge: Why This Research
Beyond Conventional Casting: A Deep Dive into Semi-Solid Metal (SSM) Processing for Superior Alloy Components This technical summary is based on the academic book “Semi-solid Processing of Alloys” by David H. Kirkwood, Michel Suéry, Plato Kapranos, Helen V. Atkinson, and Kenneth P. Young, published by Springer in 2010. Keywords Executive Summary The Challenge: Why This
Balancing Cost vs. Wear: The Impact of AZ91 Scrap on HPDC Equipment Life This technical summary is based on the academic paper “Influence of the Home Scrap Content on the Service Life of Equipment Used in High Pressure Die Casting of AZ91 Alloy” by Z. Konopka, M. Łągiewka, A. Zyska, published in ARCHIVES of FOUNDRY
Beyond the Spec Sheet: Using Density Index to Predict Piston Casting Defects in Al-Si Alloys This technical summary is based on the academic paper “Evaluation of the Technological Properties of the Al-Si Eutectic Alloy Based on Density Index Test” by M. Starczewski, A.J. Dolata, and M. Dyzia, published in ARCHIVES of FOUNDRY ENGINEERING (2025). Keywords
Eliminating Hidden Oxide Defects in HPDC: A New Bottom-Fill Shot Sleeve Concept for Superior Component Performance This technical summary is based on the academic paper “Contribution to Solving an Inherent Problem When High Pressure Die-Casting Aluminium and its Alloys” by Herbert Smetan, published in Journal of Materials Science and Engineering B (2016). It has been
Mastering ADC-12 Alloy: A Practical Guide to HPDC Defect Analysis and Remedies This technical summary is based on the academic paper “”Defect analysis and remedies in the High Pressure Diecasting Process with ADC-12 Alloy”. – A Technical review.” by R.Govindarao, Dr.K.Eshwara Prasad(Rted), and P Srinivasa Rao, published in American Journal of Multidisciplinary Research & Development
Unlocking IE4 Efficiency: How Precision Die-Cast Motor Rotors Are Redefining Performance Standards This technical summary is based on the academic paper “IE4-class 2.2-kW Induction Motor Design and Performance Evaluation” by Myeong Jin Ko, Sung-Ho Lee, and Soon Sub Park, published in the Journal of the Korean Society of Manufacturing Technology Engineers (2021). Keywords Executive Summary
![Fig. 1 Principles of oxide formation on the surfaces of liquid aluminum alloys exposed to oxygen containing gases [1], (b) and (c) oxide formation during uncontrolled filling of the mould [1], (d) and (e) occlusion of oxide and air during uncontrolled filling of the mould [1].](https://castman.co.kr/wp-content/uploads/image-2932-737x380.webp)
