Tag Archives: Efficiency

Fig.1.Die casting hot chamber machine

Elimination of Wastes In Die Casting Industry By Lean Manufacturing

A Phased, Data-Driven Approach to Eliminating the 5 Major Wastes in Die Casting Operations This technical brief is based on the academic paper “Elimination of Wastes In Die Casting Industry By Lean Manufacturing: A Case Study” by Sumit Kumar Singh, Deepak Kumar, and Tarun Gupta, published in the IOSR Journal of Engineering (IOSRJEN) (2014). It

Read More

FIGURE 2. Competitive Assessment of Customer Requirements.

Case-study-of-lean-manufacturing-application-in-a-die-casting-manufacturing-company

A Practical Guide to Boosting Productivity and Quality in Die Casting Using Proven Lean Principles This technical brief is based on the academic paper “Case study of lean manufacturing application in a die casting manufacturing company” by Ng Tan Ching, Clarence Chan Kok Hoe, Tang Sai Hong, Morteza Ghobakhloo, and Chen Kah Pin, published in

Read More

Fig 16.- Case A and B, demoldable parts by means of upper and lower cavities.

A New Hybrid Method for Demoldability Analysis of Discrete Geometries in Die Casting

This article introduces the paper “A new hybrid method for demoldability analysis of discrete geometries” presented in Computer-Aided Design. 1. Overview: 2. Research Background: 3. Research Purpose and Research Questions: 4. Research Methodology: 5. Main Research Results: 6. Conclusion and Discussion: 7. Future Follow-up Research: 8. References: 9. Copyright: This material was summarized based on

Read More

Fig. 3. Examples of dense ceramic components of manufacturing equipment for semiconductor devices and liquid crystal display panels.

Automotive and industrial applications of structural ceramics in Japan

A Review of Japan’s Evolving Ceramics Market: From High-Stress Engine Parts to High-Purity Electronics This technical brief is based on the academic paper “Automotive and industrial applications of structural ceramics in Japan” by Akira Okada, published in the Journal of the European Ceramic Society (2008). It is summarized and analyzed for industry professionals by the

Read More

Figure 6. (a) Hydroformed aluminum rail for Corvette Z06 shown immediately after forming (Luo & Sachdev, 2008). (b) AZ31 magnesium tube gas-formed at 350°C showing 80% circumference expansion (Luo & Sachdev, 2008)

Recent advances in light metals and manufacturing for automotive applications

How Computational Tools and Advanced Manufacturing are Driving the Next Generation of Lighter, More Efficient Vehicles This technical brief is based on the academic paper “Recent advances in light metals and manufacturing for automotive applications” by A. A. Luo, published in CIM Journal (2021). It is summarized and analyzed for industry professionals by the experts

Read More

Figure 1. Schematic illustration of the placement of electric resistance heaters and insulation in the die material testing and now being adopted commercially by motor manufacturers

Die-Cast Copper Rotors: The HPDC Breakthrough for Lighter, More Efficient, Longer-Lasting Motors

This technical summary is based on the academic paper “Copper in the Rotor for Lighter, Longer Lasting Motors” presented at the ASNE SAN DIEGO SECTION FLEET MAINTENANCE SYMPOSIUM 2005 by C. Stark, J. G. Cowie, D. T. Peters, and E. F. Brush, Jr. It was analyzed and summarized for HPDC experts by CASTMAN experts with

Read More

Figure 1.1: Gravity die mold [3].

Vertical vs. Horizontal Die Casting: Which Arrangement Maximizes Mechanical Properties?

This technical summary is based on the academic paper “ANALYSIS OF MECHANICAL PROPERTIES AND MICROSTRUCTURE OF MULTIPLE DIE CAVITY PRODUCTS PRODUCED IN VERTICAL AND HORIZONTAL ARRANGEMENT BY GRAVITY DIE CASTING” published by SALEH S SALEH ELFALLAH in Faculty of Mechanical and Manufacturing Engineering Universiti Tun Hussein Onn Malaysia (2012). It was analyzed and summarized for

Read More

Figure 1. The closed loop of the RSMP system

Slash Tooling Costs by 95%: A Deep Dive into Rapid Tooling for Metal Prototypes

Slash Tooling Costs by 95%: A Deep Dive into Rapid Tooling for Metal Prototypes This technical summary is based on the academic paper “Advanced Sheet Metal Manufacturing Using Rapid Tooling” by Du Zhao Hui, Chua Chee Kai, Chua Yew Sen, Loh-Lee Leow Gek, and Lim Ser Tiak. It was analyzed and summarized for manufacturing experts

Read More

Research on Properties and Applications of New Lightweight Aluminum Alloy Materials

Research on Properties and Applications of New Lightweight Aluminum Alloy Materials

How Advanced Aluminum Alloys are Revolutionizing Automotive Manufacturing and Sustainability This technical brief is based on the academic paper “Research on Properties and Applications of New Lightweight Aluminum Alloy Materials” by Yucheng Yong, published in Highlights in Science, Engineering and Technology (2024). It is summarized and analyzed for industry professionals by the experts at STI

Read More

Fig. 2. Hairpin winding stator assembly and end winding detail for a four conductor/slot configuration (courtesy of Tecnomatic S.p.A.).

Design_of_Induction_Motors_With_Flat_Wires_and_Copper_Rotor_for_E-Vehicles_Traction_System

Unlocking EV Performance: The Critical Role of Copper Rotor Die Casting in Next-Gen Induction Motors This technical summary is based on the academic paper “Design of Induction Motors With Flat Wires and Copper Rotor for E-Vehicles Traction System” published by Mircea Popescu, Lino Di Leonardo, Giuseppe Fabri, Giuseppe Volpe, Nicolas Riviere, and Marco Villani in

Read More