Tag Archives: Casting Technique

Figure.1. Optical micrographs of the as cast samples (a) Die casting specimen, (b) Squeeze Casting at pressure of 50MPa, (c) Squeeze Casting at pressure of 75MPa, (d) Squeeze Casting at pressure of 100MPa

A Comparative Work on Die Casting and Squeeze Casting Techniques of A319 Cast Aluminium Alloy

Squeeze Casting vs. Die Casting: A Data-Driven Comparison for A319 Aluminum Alloy Components This technical summary is based on the academic paper “A Comparative Work on Die Casting and Squeeze Casting Techniques of A319 Cast Aluminium Alloy” by M. Naveen Kumar, V. Mohanavel, C. Jayasekar, N. Dineshbabu and S. Udishkumar, published in the 11th International

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Fig. 9. Freezing time [s] of materials CP-Al, 2124, 2218, and 6063 prepared at 0, 25, 75, 100, 125 and 150 MPa

EFFECT OF LIQUID FORGING PRESSURE ON SOLUBILITY AND FREEZING COEFFICIENTS OF CAST ALUMINUM 2124, 2218 AND 6063 ALLOYS

How Liquid Forging Pressure Unlocks Superior Hardness and Reduces Porosity in Aluminum Alloys This technical summary is based on the academic paper “EFFECT OF LIQUID FORGING PRESSURE ON SOLUBILITY AND FREEZING COEFFICIENTS OF CAST ALUMINUM 2124, 2218 AND 6063 ALLOYS” by Vineet Tirth and Amir Arabi, published in Archives of Metallurgy and Materials (2020). It

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Fig. 16. Thin wall heat dissipation shells (a, b, and c — front, back, and perspective view, respectively), which are produced by air cooled stirring rod (ACSR) process combined with high-pressure die casting machine [51]. Here, A, B, C, and D — regions from which the samples were prepared [51] to study their microstructure and mechanical properties

CASTING QUALITY ENHANCEMENT USING NEW BINDERS ON SAND CASTING AND HIGH-PRESSURE RHEO-DIE CASTING

Beyond Conventional HPDC: How Rheo-Casting Improves Mechanical Properties and Reduces Porosity This technical summary is based on the academic paper “CASTING QUALITY ENHANCEMENT USING NEW BINDERS ON SAND CASTING AND HIGH-PRESSURE RHEO-DIE CASTING” by P. Puspitasari and J.W. Dika, published in Prog. Phys. Met., Vol. 20, No. 3 (2019). It has been analyzed and summarized

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Gambar 1. Contoh Pareto Chart (Sunarto & Nugroho, 2020)

The Analysis Cause of Casting Repair Work with Pareto Chart in Project X

The 80/20 Rule in Action: Prioritizing Casting Repair Work for Maximum Impact This technical summary is based on the academic paper “The Analysis Cause of Casting Repair Work with Pareto Chart in Project X” by Ryobi Irfanto, published in Jurnal Teknik Sipil (2022). It has been analyzed and summarized for technical experts by CASTMAN with

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Fig. 3.1 (a, c, e) Conventional casting after 0 min, 5 min, and 15 h soaking, (b, d, f) MHD casting after 0 min, 5 min, and 15 h soaking

Semi-solid Processing of Alloys

Beyond Conventional Casting: A Deep Dive into Semi-Solid Metal (SSM) Processing for Superior Alloy Components This technical summary is based on the academic book “Semi-solid Processing of Alloys” by David H. Kirkwood, Michel Suéry, Plato Kapranos, Helen V. Atkinson, and Kenneth P. Young, published by Springer in 2010. Keywords Executive Summary The Challenge: Why This

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Fig. 2: Microstructures of Al-5.0Cu-0.6Mn-0.5Fe alloy under pressures of 0 MPa (a) and 75 MPa (b) [19]

Research progress on squeeze casting in China

Beyond HPDC: Unlocking Superior Mechanical Properties with Squeeze Casting Technology This technical summary is based on the academic paper “Research progress on squeeze casting in China” by Li Yuanyuan, Zhang Weiwen, Zhao Haidong, You Dongdong, Zhang Datong, Shao Ming, and Zhang Wen, published in CHINA FOUNDRY (2014). Keywords Executive Summary The Challenge: Why This Research

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Fig. 1 Hybrid gussets Al-Steel for a full electric urban utility vehicle (red parts: steel inserts, white parts: Al-casting nodes).

Evaluation of Coating Systems for Steel Aluminum Hybrid Casting

Beyond Brittle Bonds: How a PVD Al-Si Coating Revolutionizes Steel-Aluminum Hybrid Casting This technical summary is based on the academic paper “Evaluation of Coating Systems for Steel Aluminum Hybrid Casting” by Xiangfan Fang, published in Journal of Materials Science and Engineering A (2017). It has been analyzed and summarized for technical experts by CASTMAN. Keywords

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Fig. 1. Aluminium Die Cast Parts.

Choosing the Right Casting Method for Automotive Parts: A Review of Green Sand, Die Casting, and More

This technical summary is based on the academic paper “Automobile Parts Casting-Methods and Materials Used: A Review” by Madhav Goenka, Chico Nihal, Rahul Ramanathan, Pratyaksh Gupta, Aman Parashar, and Joel Jb, published in Materials Today: Proceedings (2020). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords Executive

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Fig. 1 e Schematic of the CPC machine and process procedure (a) Structure of the CPC machine (b) Major steps of the CPC process: (i) pressure chamber closed; (ii) furnace and pressure chamber are pressurized; (iii) furnace pressure is further increased slowly; (iv) chamber pressure is quickly released; (v) furnace pressure is released;(vi) chamber and die are opened; and (vii) the cast part is ejected.

A study of an industrial counter pressure casting process for automotive parts

1. Overview: 2. Abstract: Counter pressure casting (CPC) is emerging in the automotive manufacturing industry as an alternative to low-pressure die casting (LPDC) due to its reported superior capabilities in aluminum parts production. This study presents the first comprehensive investigation of how CPC’s characteristic feature (applied chamber pressure) influences the fluid flow and heat transport

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Fig. 1: Traces 9 years of development of the processes.

Modern High Pressure Die-casting Processes for Aluminium Castings: A Technical Review

This technical review is based on the academic paper “Modern High Pressure Die-casting Processes for Aluminium Castings” by M. Thirugnanam, published in Transactions of 61st Indian Foundry Congress 2013. CASTMAN’s technical experts analyzed and summarized this with the help of AI. 1. Overview 2. Abstract The paper reviews various modern High Pressure Die-casting (HPDC) processes developed to overcome the limitations of

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