Tag Archives: Casting Technique

Fig. 1. The hydraulic press.

Study on the Effect of Casting Pressure on the Wear Resistance of Al-Si Alloy Prepared by Squeeze Casting

Boosting Al-Si Alloy Performance: How Squeeze Casting Pressure Unlocks Superior Wear Resistance This technical summary is based on the academic paper “Study on the Effect of Casting Pressure on the Wear Resistance of Al-Si Alloy Prepared by Squeeze Casting” by Muna Khedier Abbass and Osama Sultan Muhammed, published in JKAU: Eng. Sci. (2012). It has

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Figure 2: Hardness Testing Specimen

Mechanical Properties of Al6061- Al2O3 Metal Matrix Composite Using Die Casting Technique

Boosting Al6061 Performance: A Deep Dive into Al2O3 Reinforced Metal Matrix Composites via Die Casting This technical summary is based on the academic paper “Mechanical Properties of Al6061- Al2O3 Metal Matrix Composite Using Die Casting Technique” by Mahendra HM, Prakash GS, Prasad KSK, and Rajanna, published in the Journal of Material Science and Metallurgy (2018).

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Fig. 2. a) First casting die for creating shear and pullout specimen (b) from flat steel sheets and c) second casting die for creating cross-tension specimen (d) from Ushaped steel sheets

Influence of high-pressure die casting parameters on bonding characteristics of aluminium-steel hybrid-castings for automotive lightweight structures

Unlocking 25 MPa Bond Strength in Aluminium-Steel Hybrid Castings: A Deep Dive into HPDC Process Optimization This technical summary is based on the academic paper “Influence of high-pressure die casting parameters on bonding characteristics of aluminium-steel hybrid-castings for automotive lightweight structures” by Florian Mielke, Damian Sulik, and Xiangfan Fang, published in the Journal of Manufacturing

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Figure 6: An ADI prototype bracket with a continuous 3mm wall.

Austempered Ductile Iron (ADI) – A Green Alternative

Rethinking Lightweighting: Why Austempered Ductile Iron (ADI) Offers a More Sustainable Alternative to Steel and Aluminum This technical summary is based on the academic paper “Austempered Ductile Iron (ADI) – A Green Alternative” by John R. Keough, PEng, FASM, published in April 2010. Keywords Executive Summary The Challenge: Why This Research Matters for HPDC Professionals

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Figure.1. Optical micrographs of the as cast samples (a) Die casting specimen, (b) Squeeze Casting at pressure of 50MPa, (c) Squeeze Casting at pressure of 75MPa, (d) Squeeze Casting at pressure of 100MPa

A Comparative Work on Die Casting and Squeeze Casting Techniques of A319 Cast Aluminium Alloy

Squeeze Casting vs. Die Casting: A Data-Driven Comparison for A319 Aluminum Alloy Components This technical summary is based on the academic paper “A Comparative Work on Die Casting and Squeeze Casting Techniques of A319 Cast Aluminium Alloy” by M. Naveen Kumar, V. Mohanavel, C. Jayasekar, N. Dineshbabu and S. Udishkumar, published in the 11th International

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Fig. 9. Freezing time [s] of materials CP-Al, 2124, 2218, and 6063 prepared at 0, 25, 75, 100, 125 and 150 MPa

EFFECT OF LIQUID FORGING PRESSURE ON SOLUBILITY AND FREEZING COEFFICIENTS OF CAST ALUMINUM 2124, 2218 AND 6063 ALLOYS

How Liquid Forging Pressure Unlocks Superior Hardness and Reduces Porosity in Aluminum Alloys This technical summary is based on the academic paper “EFFECT OF LIQUID FORGING PRESSURE ON SOLUBILITY AND FREEZING COEFFICIENTS OF CAST ALUMINUM 2124, 2218 AND 6063 ALLOYS” by Vineet Tirth and Amir Arabi, published in Archives of Metallurgy and Materials (2020). It

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Fig. 16. Thin wall heat dissipation shells (a, b, and c — front, back, and perspective view, respectively), which are produced by air cooled stirring rod (ACSR) process combined with high-pressure die casting machine [51]. Here, A, B, C, and D — regions from which the samples were prepared [51] to study their microstructure and mechanical properties

CASTING QUALITY ENHANCEMENT USING NEW BINDERS ON SAND CASTING AND HIGH-PRESSURE RHEO-DIE CASTING

Beyond Conventional HPDC: How Rheo-Casting Improves Mechanical Properties and Reduces Porosity This technical summary is based on the academic paper “CASTING QUALITY ENHANCEMENT USING NEW BINDERS ON SAND CASTING AND HIGH-PRESSURE RHEO-DIE CASTING” by P. Puspitasari and J.W. Dika, published in Prog. Phys. Met., Vol. 20, No. 3 (2019). It has been analyzed and summarized

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Gambar 1. Contoh Pareto Chart (Sunarto & Nugroho, 2020)

The Analysis Cause of Casting Repair Work with Pareto Chart in Project X

The 80/20 Rule in Action: Prioritizing Casting Repair Work for Maximum Impact This technical summary is based on the academic paper “The Analysis Cause of Casting Repair Work with Pareto Chart in Project X” by Ryobi Irfanto, published in Jurnal Teknik Sipil (2022). It has been analyzed and summarized for technical experts by CASTMAN with

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Fig. 3.1 (a, c, e) Conventional casting after 0 min, 5 min, and 15 h soaking, (b, d, f) MHD casting after 0 min, 5 min, and 15 h soaking

Semi-solid Processing of Alloys

Beyond Conventional Casting: A Deep Dive into Semi-Solid Metal (SSM) Processing for Superior Alloy Components This technical summary is based on the academic book “Semi-solid Processing of Alloys” by David H. Kirkwood, Michel Suéry, Plato Kapranos, Helen V. Atkinson, and Kenneth P. Young, published by Springer in 2010. Keywords Executive Summary The Challenge: Why This

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Fig. 2: Microstructures of Al-5.0Cu-0.6Mn-0.5Fe alloy under pressures of 0 MPa (a) and 75 MPa (b) [19]

Research progress on squeeze casting in China

Beyond HPDC: Unlocking Superior Mechanical Properties with Squeeze Casting Technology This technical summary is based on the academic paper “Research progress on squeeze casting in China” by Li Yuanyuan, Zhang Weiwen, Zhao Haidong, You Dongdong, Zhang Datong, Shao Ming, and Zhang Wen, published in CHINA FOUNDRY (2014). Keywords Executive Summary The Challenge: Why This Research

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