Tag Archives: CAD

Figure 1.1: Schematic showing the principal components of a hot chamber die casting machine after Sully [19].

Mastering the P-Q² Diagram: A Parametric Approach to HPDC Gating System Design

This technical summary is based on the academic paper “Die Casting Design. A Parametric Approach” by Marco Antonio Pego Guerra, published in 1997. It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords Executive Summary A 30-second overview for busy professionals. The Challenge: Why This Research Matters for

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Fig. 2. Character of crack propagation in structure of casting with not acceptable defect documented by LM (a) and SEM (b)

EVALUATION OF CRACKING CAUSES OF AlSi5Cu3 ALLOY CASTINGS

Solving the Cracking Puzzle in AlSi5Cu3 Alloy Castings: A Microstructural Investigation for HPDC Engineers This technical summary is based on the academic paper “EVALUATION OF CRACKING CAUSES OF AlSi5Cu3 ALLOY CASTINGS” by Š. EPERJEŠI, M. MATVIJA, L. EPERJEŠI, M. VOJTKO, published in ARCHIVES OF METALLURGY AND MATERIALS (2014). It has been analyzed and summarized for

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Bild 1. Einordnung der Karosseriebauweise „Mega-Casting“ und dessen Konzepte mit beispielhaften OEM und Modellen im Rahmenwerk der etablierten Karosseriebauweisen (Eigenleistung). Rahmenwerk und Teil-Darstellungen in Anlehnung an Birkert et al. [3], Stellantis [14], Land Rover [15], Tesla [5]. Grafik: WZL

Mega-Casting in Automotive Production: The Die-Cast Aluminum Body

Mega-Casting: The High-Pressure Die Casting Revolution for Automotive Body-in-White This technical summary is based on the academic paper “Chancen und Risiken von Mega-Casting in der Fahrzeugproduktion – Die Karosserie aus dem Aluminium-Druckguss” by G. Schuh, G. Bergweiler, L. Dworog, and F. Fiedler, published in WT WERKSTATTSTECHNIK (2022). It has been analyzed and summarized for technical

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Fig. 1: Shrinkage cavity defects in castings

Impact analysis of casting parts considering shrinkage cavity defect

Beyond Perfect Models: Predicting Impact Failure from Shrinkage Cavity Defects This technical summary is based on the academic paper “Impact analysis of casting parts considering shrinkage cavity defect” by Si-Young Kwak, Jie Cheng, and Jeong-Kil Choi, published in CHINA FOUNDRY (2011). It has been analyzed and summarized for technical experts by CASTMAN. Keywords Executive Summary

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Fig. 1. Experimental sample – flange of alternator

Pressing Speed, Specific Pressure and Mechanical Properties of Aluminium Cast

Optimizing HPDC: How Plunger Speed and Specific Pressure Impact Aluminum Casting Quality This technical summary is based on the academic paper “Pressing Speed, Specific Pressure and Mechanical Properties of Aluminium Cast” by S. Gaspar and J. Pasko, published in ARCHIVES of FOUNDRY ENGINEERING (2016). It has been analyzed and summarized for technical experts by CASTMAN.

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A Pinto furnace liquates iron from continuous galvanizer grade top and bottom dross.

From Scrap to Slab: How Secondary Zinc Production Minimizes Waste and Maximizes Value

This technical summary is based on the academic paper “Secondary Zinc Production Minimizes Waste” published by Paul B. Queneau and Jerome P. Downey in Pollution Engineering (November 1994). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords Executive Summary The

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Figure 1: reduction of weight using structural aluminum high pressure die casting parts instead of joined steel parts [1]

Correlation between process parameters and quality characteristics in aluminum high pressure die casting

Beyond the Shot Curve: How New Sensors are Revolutionizing Aluminum High Pressure Die Casting Quality Control This technical summary is based on the academic paper “Correlation between process parameters and quality characteristics in aluminum high pressure die casting” by M. Winkler, L. Kallien, and T. Feyertag, presented at the 2015 NADCA Die Casting Congress &

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Fig. 2. Exploded view showing components of Gating System

Design Simulation of Filing Sequence and Solidification Time for Cast Metal Matrix Composite by Low Pressure Die Casting

Simulating Success: How Low Pressure Die Casting Simulation Prevents Defects in Automotive MMC Wheels This technical summary is based on the academic paper “Design Simulation of Filing Sequence and Solidification Time for Cast Metal Matrix Composite by Low Pressure Die Casting” by R. S. Taufik, S. Shamsuddin, K. K. Mak, A. A. Tajul, M. A.

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Fig. 6. Comparison of weld joint macrostructure a) with cutting fluid; b) piston lubrication fluid; c) without contamination

Mass production welding of die-cast aluminium alloys by electron beam

Solving Weldability Issues in Die-Cast Aluminum: A Breakthrough in Electron Beam Welding for Mass Production This technical summary is based on the academic paper “Mass production welding of die-cast aluminium alloys by electron beam” by Daniel Drimal, Frantisek Kolenic, and Lubos Kovac, published in “E+E” (2018). It has been analyzed and summarized for technical experts

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Fig. 1. Structure of die-casting motor

Design of Automated Production Line and Optimization of Production Scheduling for Die Casting of New Energy Vehicle Motor Shell

Beyond the Machine: How Smart Scheduling Slashes Costs in Die Casting for NEV Motor Shells This technical summary is based on the academic paper “Design of Automated Production Line and Optimization of Production Scheduling for Die Casting of New Energy Vehicle Motor Shell” by Yan Lu, Da-Lei Zhang, and Hao-Sheng Lu, published in Journal of

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