Tag Archives: CAD

Figure. 3.1. Manufacturing cell layout for high pressure diecasting process

From Melt to Machining: A Detailed Guide to HPDC Bracket Production

This technical summary is based on the academic paper “TECHNOLOGICAL STEPS IN THE MANUFACTURING OF THE BRACKET TYPE AUTOMOTIVE PARTS WITH THE HIGH PRESSURE DIE CASTING TECHNOLOGY” published by Ferencz Peti, Lucian Grama, and Ioan Solovăstru in the ANNALS of the ORADEA UNIVERSITY (2011). It was analyzed and summarized for HPDC experts by CASTMAN experts

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Fig. 1. Nomenclature of a die-casting die.

Systematic approach for automated determination of parting line for die-cast parts

This introduction paper is based on the paper “Systematic approach for automated determination of parting line for die-cast parts” published by “Elsevier”. 1. Overview: 2. Abstract: The parting line decision for die-cast parts is a non-trivial task, which depends upon a number of factors related to the part geometry and the die-casting process requirements. This

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Fig.4 - Microstructure and α1- AlSiMnFe and α2- AlSiMnFe intermetallics in the F (a) and T6 (b) samples.

Unlocking High-Performance HPDC with 90% Recycled Aluminum: A Technical Breakdown of T6 Heat Treatment Effects

This technical summary is based on the academic paper “Comparison of As Cast and T6 heat treatment on high end-of-life-scrap secondary aluminium alloy for High-Pressure Die Casting automotive structural components” by A. Bongiovanni, A. Castellero, M. Da Silva, published in La Metallurgia Italiana (Aprile 2024). It has been analyzed and summarized for technical experts by

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Figure 1.1.1: Application of two high pressure die-casting components made of the aluminium alloy Castasil-37 in the car body of the current Audi A8 (third generation (D4), production 2010 - present).

A Probabilistic Approach in Failure Modellingof AluminiumHighPressure Die-Castings

This technical summary is based on the academic paper “A Probabilistic Approach in Failure Modelling of Aluminium High Pressure Die-Castings” by Octavian Knoll, submitted as a Thesis for the degree of Philosophiae Doctor at the Norwegian University of Science and Technology and Karlsruhe Institute of Technology (2015). It has been analyzed and summarized for technical

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Fig. 4. Microstructure of secondary AlSi9Cu3 cast alloy (1 - Į-phase, 2 - eutectic, 3 - Fe-rich phase, 4 - Cu-rich phase) etch. Dix-Keller

Under the Microscope: Optimizing Recycled Aluminum for the Automotive Industry

In the relentless drive for fuel efficiency and sustainability, the automotive industry has increasingly turned to lightweight materials. Aluminum alloys are at the forefront of this revolution, offering an excellent strength-to-weight ratio. But what makes this even more compelling is the ability to use recycled aluminum, which requires only a fraction of the energy needed

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Fig. 1. Aluminium Die Cast Parts.

Choosing the Right Casting Method for Automotive Parts: A Review of Green Sand, Die Casting, and More

This technical summary is based on the academic paper “Automobile Parts Casting-Methods and Materials Used: A Review” by Madhav Goenka, Chico Nihal, Rahul Ramanathan, Pratyaksh Gupta, Aman Parashar, and Joel Jb, published in Materials Today: Proceedings (2020). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords Executive

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Figure 3.2 Isometric sketch of the calorimeter

The Hidden Impact of Rotor Skew on Motor Efficiency: A Breakthrough in Loss Measurement

This technical summary is based on the academic paper “THE ACCURATE MEASUREMENT OF LOSSES IN SMALL CAGE INDUCTION MOTORS USING A BALANCE CALORIMETRIC METHOD” published by B.N.Shamsadeen at the University of Liverpool (May, 1990). It was analyzed and summarized for engineers and designers of electric motors by CASTMAN experts with the help of LLM AI

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Fig. 4 - Porosity identify by a) X-ray on components from the first experimental activity, b) FEM simulations, c) X-ray on components from the final experimental activity (optimization of process parameters)

Redefining Automotive Safety: A 47% Lighter HPDC Aluminum Suspension Cross Beam

This technical summary is based on the academic paper “Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles” by S. Cecchel, D. Ferrario, published in La Metallurgia Italiana (2016). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords

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Fig. 2: Cathode potential vs. current for INCA bath (Page 14)

Direct Chromium Plating on Zinc: Boosting Durability with Cutting-Edge Baths

This technical summary is based on the academic paper “The Direct Deposition of Chromium on Zinc and A Comparative Study on the Microhardness” by Shams El Din, published by the Swiss Federal Institute of Technology (ETH) Zurich and INJECTA Aktiengesellschaft (Publication year not explicitly stated in provided document). It was analyzed and summarized for HPDC

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Fig. 1 e Schematic of the CPC machine and process procedure (a) Structure of the CPC machine (b) Major steps of the CPC process: (i) pressure chamber closed; (ii) furnace and pressure chamber are pressurized; (iii) furnace pressure is further increased slowly; (iv) chamber pressure is quickly released; (v) furnace pressure is released;(vi) chamber and die are opened; and (vii) the cast part is ejected.

A study of an industrial counter pressure casting process for automotive parts

1. Overview: 2. Abstract: Counter pressure casting (CPC) is emerging in the automotive manufacturing industry as an alternative to low-pressure die casting (LPDC) due to its reported superior capabilities in aluminum parts production. This study presents the first comprehensive investigation of how CPC’s characteristic feature (applied chamber pressure) influences the fluid flow and heat transport

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