Tag Archives: CAD

APPLICATION AND ADVANTAGES OF CASTING PROCESS

APPLICATION AND ADVANTAGES OF CASTING PROCESS

Unlocking Design Freedom: A Technical Review of Casting Process Advantages for Modern Manufacturing This technical summary is based on the academic paper “APPLICATION AND ADVANTAGES OF CASTING PROCESS” by Dr. Ranganatha Sudhakar, published in ACADEMICIA: An International Multidisciplinary Research Journal (2022). It has been analyzed and summarized for technical experts by CASTMAN. Keywords Executive Summary

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Fig. 6. Cast from experiment no. 2

AN ATTEMPT TO USE VARIOUS METALLURGICAL SLAGS IN THE MODIFICATION PROCESSES OF CASTING ALLOYS

From Waste to Worth: How Metallurgical Slags Can Refine High-Performance Casting Alloys This technical summary is based on the academic paper “AN ATTEMPT TO USE VARIOUS METALLURGICAL SLAGS IN THE MODIFICATION PROCESSES OF CASTING ALLOYS” by J. SITKO, published in Arch. Metall. Mater. (2021). Keywords Executive Summary The Challenge: Why This Research Matters for HPDC

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Fig. 6. SEM micrographs of fracture surface of HPDC AME505 alloy (after impact test)

Impact Strength of AE-type Alloys High Pressure Die Castings

Unlocking Higher Impact Strength in HPDC: The Critical Role of RE/Al Ratio in AE-Type Magnesium Alloys This technical summary is based on the academic paper “Impact Strength of AE-type Alloys High Pressure Die Castings” by K. Braszczyńska-Malik and M.A. Malik, published in ARCHIVES of FOUNDRY ENGINEERING (2020). Keywords Executive Summary The Challenge: Why This Research

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Figure 2. Plasma projecting with the robot

A Breakthrough in Aluminum Performance: New HVOAF Coating Doubles Hardness and Slashes Wear Rates

Study of a New Novel HVOAF Coating Based on a New Multicomponent Al80Mg10Si5Cu5 Alloy This technical summary is based on the academic paper “Study of a New Novel HVOAF Coating Based on a New Multicomponent Al80Mg10Si5Cu5 Alloy” by Ester Villanueva, Iban Vicario, Carlos Vaquero, Joseba Albizuri, Maria Teresa Guraya, Nerea Burgos, and Iñaki Hurtado, published

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Figure 2. Example of defect by shrinkage

Thermal-Induced Defects and Optimization of Casting Process

Boost Casting Quality: A Simulation-Driven Guide to Casting Process Optimization This technical summary is based on the academic paper “Thermal-Induced Defects and Optimization of Casting Process” by S. Sulaiman, M. Aljermi, M. I. S. Ismail and M.F. Fadzil, published in International Journal of Mechanical Engineering and Robotics Research (2019). Keywords Executive Summary The Challenge: Why

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Fig. 1. Shrinkage porosity- microstructural image according to [4]

Analysis and Evaluation of Effect of Manganese Content on Properties of EN AC 46000 Aluminum Alloy

The Manganese Solution: How a Small Alloy Addition Transforms EN AC 46000 HPDC Properties This technical summary is based on the academic paper “Analysis and Evaluation of Effect of Manganese Content on Properties of EN AC 46000 Aluminum Alloy” by Martyna Pasternak, Marcin Brzeziński, and Gabriela Piwowarczyk, published in the Journal of Casting & Materials

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Figure 9. Results of blister test, none of the casting had an air trap.

Mechanical Properties of a Structural Component Processed in High-Pressure Die Casting (HPDC) with a Non-Heat-Treated Aluminum Alloy

Ditch the Furnace: Achieving High-Performance HPDC Components with Non-Heat-Treated Aluminum Alloy This technical summary is based on the academic paper “Mechanical Properties of a Structural Component Processed in High-Pressure Die Casting (HPDC) with a Non-Heat-Treated Aluminum Alloy” by David Servando Cantú-Fernández, José Jaime Taha-Tijerina, Alejandro González, Pablo Guajardo Hernández, and Brian Quinn, published in Metals

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Figure 2: Scanning electron micrographs of oxidation samples after immersion for: a) 0.5 h, b) 1 h, c) 2 h; scanning electron micrographs of nitriding samples after immersion for d) 0.5 h, e) 1 h, f) 2 h

EROSION OF MOLD-STEEL SURFACE OXIDATION AND NITRIDING LAYERS DUE TO A DIE-CASTING ALUMINUM ALLOY

Paper Title Boosting Mold Life: Why Oxidation Outperforms Nitriding for H11 Die Steel Surface Treatment This technical summary is based on the academic paper “EROSION OF MOLD-STEEL SURFACE OXIDATION AND NITRIDING LAYERS DUE TO A DIE-CASTING ALUMINUM ALLOY” by Han-xue Cao, Yun-hao Liu, Chao Shen, Hao-xing Tang, Yan-yan Huang, and Jia-le Lei, published in Materiali

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Fig. 1. Mechanical properties of AlMg10 alloy in molten state according to the casting method

Influence of the conditions of casting and heat treatment on the structure and mechanical properties of the AlMg10 alloy

Unlocking Peak Performance in AlMg10 Alloy: How Casting and Heat Treatment Maximize Mechanical Properties This technical summary is based on the academic paper “Influence of the conditions of casting and heat treatment on the structure and mechanical properties of the AlMg10 alloy” by P. Kordas, published in Journal of Achievements in Materials and Manufacturing Engineering

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"Cold shut" defect on die cast part

Defects, Root Causes in Casting Process and Their Remedies: Review

Mastering Metal Flow: A Technical Guide to Casting Defects and Remedies This technical summary is based on the academic paper “Defects, Root Causes in Casting Process and Their Remedies: Review” by Vaibhav Ingle and Madhukar Sorte, published in the International Journal of Engineering Research and Application (2017). Keywords Executive Summary The Challenge: Why This Research

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