Tag Archives: Applications

Fig. 1. Model of multi-valve

Simulation and Casting Process of Aluminum Alloy Multi-Way Valve Body with Various Gating Systems

Optimizing Complex Castings: A Gating System Simulation Deep Dive for Aluminum Valve Bodies This technical summary is based on the academic paper “Simulation and Casting Process of Aluminum Alloy Multi-Way Valve Body with Various Gating Systems” by Li Rong, Chen Lunjun, Su Ming, Zeng Qi, Liu Yong, and Wang Heng, published in ARCHIVES of FOUNDRY

Read More

Figure 1 - SEM images of a zinc die cast sample surface (a) before and after immersion in a 0.5M sodium chloride solution for (b) 30 and (c) 60 minutes.

Special Aspects of Electrodeposition on Zinc Die Castings

Unlocking Flawless Finishes: A Deep Dive into the Science of Electroplating on Zinc Die Casting This technical summary is based on the academic paper “Special Aspects of Electrodeposition on Zinc Die Castings” by Valeriia Reveko and Per Møller, published in NASF SURFACE TECHNOLOGY WHITE PAPERS (2018). It has been analyzed and summarized for technical experts

Read More

Fig. 1. Proposed 2D Segmentation Approach.

Establishment of Acceptance Criteria for Tomography Inspection of Aluminium Alloy Castings

Beyond 2D X-Rays: Revolutionizing Aluminium Casting Quality with 3D Casting Inspection This technical summary is based on the academic paper “Establishment of Acceptance Criteria for Tomography Inspection of Aluminium Alloy Castings” by Abdel Rahman DAKAK, Pr. Valérie KAFTANDJIAN, Dr. Philippe DUVAUCHELLE, and Mr. Patrick BOUVET, published in International Symposium on Digital Industrial Radiology and Computed

Read More

Figure 3. Temperature evolution during FSP processing

Friction stir processing in multiple passes of cast aluminum alloy EN AW 5083 (AlMg4.5Mn0.7)

Unlocking Peak Performance in Cast Aluminum: How Friction Stir Processing Tool Design Eliminates Defects and Boosts Ductility This technical summary is based on the academic paper “Friction stir processing in multiple passes of cast aluminum alloy EN AW 5083 (AlMg4.5Mn0.7)” by L.-N. Boțilǎ, R. Cojocaru, V. Verbiţchi, C. Ciucă, published in WELDING & MATERIAL TESTING

Read More

Fig. 1. Simulation model of alloy crystallization in the temperature range 700-500 ° C, determined for alloys 1.1-1.3.

Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys

Enhancing Al-Cu-Si Alloy Performance: How Copper and Silicon Additions Boost Strength and Machinability This technical summary is based on the academic paper “Analysis of the Microstructure, Properties and Machinability of Al-Cu-Si Alloys” by J. Kozana, M. Piękoś, M. Maj, A. Garbacz-Klempka*, P.L. Żak, published in ARCHIVES of FOUNDRY ENGINEERING (2020). Keywords Executive Summary The Challenge:

Read More

Fig. 2. Overall sales of investment casting foundries in different countries (in million USD) [2]

5 Cs of Investment Casting Foundries in Rajkot Cluster – An Industrial Survey

Benchmarking Your Foundry: Key Insights from India’s Largest Investment Casting Cluster This technical summary is based on the academic paper “5 Cs of Investment Casting Foundries in Rajkot Cluster – An Industrial Survey” by A.V. Sata and N.R. Maheta, published in ARCHIVES of FOUNDRY ENGINEERING (2021). Keywords Executive Summary The Challenge: Why This Research Matters

Read More

Figure 5. Contour plots of liquid solid transition phase Volume fraction and temperature profile at 15 seconds

Multiphysics CAE Simulations of Casting Process for the First Time Right Product Development

Achieving First-Time-Right Castings: A Deep Dive into Multiphysics Casting Process Simulation This technical summary is based on the academic paper “Multiphysics CAE Simulations of Casting Process for the First Time Right Product Development” by Mir Mehdi Hussain, Ramanathan SV, and Raj C Thiagarajan, published in the Proceedings of the 2015 COMSOL Conference in Pune. It

Read More

Fig. 1. Bottom pouring furnace.

Tribological Behaviour of Cast In-situ Al-Al2O3 Composite Developed by Stir Casting Using V2O5 Particles

Boosting Wear Resistance in Al-Si Alloys: A Breakthrough with V2O5 Particles in In-Situ Composites This technical summary is based on the academic paper “Tribological Behaviour of Cast In-situ Al-Al2O3 Composite Developed by Stir Casting Using V2O5 Particles” by Amneesh Singla, Rajnish Garg, and Yashvir Singh, published in the Journal of the Chinese Society of Mechanical

Read More

Fig. 10 2.2-kW induction motor stator with frame

IE4-class 2.2-kW Induction Motor Design and Performance Evaluation

Unlocking IE4 Efficiency: How Precision Die-Cast Motor Rotors Are Redefining Performance Standards This technical summary is based on the academic paper “IE4-class 2.2-kW Induction Motor Design and Performance Evaluation” by Myeong Jin Ko, Sung-Ho Lee, and Soon Sub Park, published in the Journal of the Korean Society of Manufacturing Technology Engineers (2021). Keywords Executive Summary

Read More

Fig. 1. Types of ML models used foundry automation and quality control

AN OVERVIEW OF MACHINE LEARNING APPLICATIONS IN METAL CASTING INDUSTRIES

Unlocking Casting Excellence: A Review of Machine Learning Applications for Defect Reduction and Automation This technical summary is based on the academic paper “AN OVERVIEW OF MACHINE LEARNING APPLICATIONS IN METAL CASTING INDUSTRIES” by VISHAL B. BHAGWAT, DHANPAL A. KAMBLE, and SANDEEP S. KORE, published in Arch. Metall. Mater. (2024). Keywords Executive Summary The Challenge:

Read More