Tag Archives: Quality Control

Fig. 1 Electroless nickel resolved corrosion problems on carburetors using ethanol fuel

Surface Engineering and its Role in Preventing Early Failures

This technical summary is based on the academic paper “Surface Engineering and its Role in Preventing Early Failures” by J. N. Balaraju, published in the SFA Newsletter (May 2013). It was analyzed and summarized for HPDC experts by CASTMAN experts with the help of LLM AI such as Gemini, ChatGPT, and Grok. Keywords Executive Summary

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Figure. 3.1. Manufacturing cell layout for high pressure diecasting process

From Melt to Machining: A Detailed Guide to HPDC Bracket Production

This technical summary is based on the academic paper “TECHNOLOGICAL STEPS IN THE MANUFACTURING OF THE BRACKET TYPE AUTOMOTIVE PARTS WITH THE HIGH PRESSURE DIE CASTING TECHNOLOGY” published by Ferencz Peti, Lucian Grama, and Ioan Solovăstru in the ANNALS of the ORADEA UNIVERSITY (2011). It was analyzed and summarized for HPDC experts by CASTMAN experts

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Fig.4 - Microstructure and α1- AlSiMnFe and α2- AlSiMnFe intermetallics in the F (a) and T6 (b) samples.

Unlocking High-Performance HPDC with 90% Recycled Aluminum: A Technical Breakdown of T6 Heat Treatment Effects

This technical summary is based on the academic paper “Comparison of As Cast and T6 heat treatment on high end-of-life-scrap secondary aluminium alloy for High-Pressure Die Casting automotive structural components” by A. Bongiovanni, A. Castellero, M. Da Silva, published in La Metallurgia Italiana (Aprile 2024). It has been analyzed and summarized for technical experts by

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Figure 1.1.1: Application of two high pressure die-casting components made of the aluminium alloy Castasil-37 in the car body of the current Audi A8 (third generation (D4), production 2010 - present).

A Probabilistic Approach in Failure Modellingof AluminiumHighPressure Die-Castings

This technical summary is based on the academic paper “A Probabilistic Approach in Failure Modelling of Aluminium High Pressure Die-Castings” by Octavian Knoll, submitted as a Thesis for the degree of Philosophiae Doctor at the Norwegian University of Science and Technology and Karlsruhe Institute of Technology (2015). It has been analyzed and summarized for technical

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Fig. 1. Aluminium Die Cast Parts.

Choosing the Right Casting Method for Automotive Parts: A Review of Green Sand, Die Casting, and More

This technical summary is based on the academic paper “Automobile Parts Casting-Methods and Materials Used: A Review” by Madhav Goenka, Chico Nihal, Rahul Ramanathan, Pratyaksh Gupta, Aman Parashar, and Joel Jb, published in Materials Today: Proceedings (2020). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords Executive

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Figure 3.2 Isometric sketch of the calorimeter

The Hidden Impact of Rotor Skew on Motor Efficiency: A Breakthrough in Loss Measurement

This technical summary is based on the academic paper “THE ACCURATE MEASUREMENT OF LOSSES IN SMALL CAGE INDUCTION MOTORS USING A BALANCE CALORIMETRIC METHOD” published by B.N.Shamsadeen at the University of Liverpool (May, 1990). It was analyzed and summarized for engineers and designers of electric motors by CASTMAN experts with the help of LLM AI

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Fig. 4 - Porosity identify by a) X-ray on components from the first experimental activity, b) FEM simulations, c) X-ray on components from the final experimental activity (optimization of process parameters)

Redefining Automotive Safety: A 47% Lighter HPDC Aluminum Suspension Cross Beam

This technical summary is based on the academic paper “Numerical and experimental analysis of a high pressure die casting Aluminum suspension cross beam for light commercial vehicles” by S. Cecchel, D. Ferrario, published in La Metallurgia Italiana (2016). It has been analyzed and summarized for technical experts by CASTMAN with the assistance of AI. Keywords

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Fig. 2: Cathode potential vs. current for INCA bath (Page 14)

Direct Chromium Plating on Zinc: Boosting Durability with Cutting-Edge Baths

This technical summary is based on the academic paper “The Direct Deposition of Chromium on Zinc and A Comparative Study on the Microhardness” by Shams El Din, published by the Swiss Federal Institute of Technology (ETH) Zurich and INJECTA Aktiengesellschaft (Publication year not explicitly stated in provided document). It was analyzed and summarized for HPDC

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Fig. 1: Traces 9 years of development of the processes.

Modern High Pressure Die-casting Processes for Aluminium Castings: A Technical Review

This technical review is based on the academic paper “Modern High Pressure Die-casting Processes for Aluminium Castings” by M. Thirugnanam, published in Transactions of 61st Indian Foundry Congress 2013. CASTMAN’s technical experts analyzed and summarized this with the help of AI. 1. Overview 2. Abstract The paper reviews various modern High Pressure Die-casting (HPDC) processes developed to overcome the limitations of

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Fig. 1. Tensile properties of the four alloys made from cylindrical tensile test bars examined in as-cast, T4 and T6 tempers. (a), ADC3, (b), ADC10#1, (c) ADC10#2, (d) ADC12.

Unlocking Hidden Strength: How Novel Heat Treatments Transform HPDC Aluminum Alloys

This technical summary is based on the academic paper “The Effect of Heat Treatment on Tensile, Fatigue and Fracture Resistance of ADC3, ADC10, and ADC12 Alloys” published by Roger N. Lumley, David Viano, John R. Griffiths, and Cameron J. Davidson in the Proceedings of the 12th International Conference on Aluminium Alloys (2010). It was analyzed

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